DIGESTATE DRYER MDB-15 FOR USING UP TO 950 KWTH TO DRY SEPARATED DIGESTATE (OPTIONALLY EXPANDABLE TO KWTH)
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1 DIGESTATE DRYER MDB-5 FOR USING UP TO 950 TH TO DRY SEPARATED DIGESTATE (OPTIONALLY EXPANDABLE TO TH) DORSET GREEN MACHINES Weverij MS AALTEN The Netherlands T +3 (0) F +3 (0) E gm@dorset.nu I ALL RIGHTS RESERVED
2 THE SYSTEM This Dorset dryer can be used to dry various kinds of biomass from around 25% DM to 85-90% DM through an evaporation process. The conveyor belt of the DORSET Piccolo dryer consists of perforated stainless steel plates. This system allows for a large layer thickness, which results in a high drying efficiency and a compact dryer. The steel plates are pulled around by a roller chain. Dispensing starts on the belt, after which the product is transported to the dryer via the conveyor. During this process, warm air is pulled through the dryer. A dosing belt delivers the product carefully on the smooth perforated plates. At the end of the belt, the product will be taken out by a transport belt, and can be transported to the storage area. However drying 24/7, the dryer mechanically operates discontinue. After sensors detect that the product is dry at the end of the conveyor belt, a programmed amount of plates will be emptied and at the same time the dosing screw fills the conveyor belt with new wet product. The ventilators and air cleaner are running continuously. The hot air through the dryer is generated by heat exchangers, using the heat from a heat source of hot water. The drying installation includes an air cleaning system for cleaning the outgoing air of ammonia, dust and odour. EXPANSION It is possible to expand the dryer to a length of 24 meters with a 6-compartments air cleaning system. This would be sufficient for.500 to.800 kwth heat use.
3 DATASHEET FOR THE 950 kwth 90/70 C DORSET DRYING PLANT The design in terms of drying capacity, dumping height, and drying temperature is based on your information as well as our experience with similar products. The following data are used as a basis for our planning. Deviations from these values may require re-designing the drying plant. Model Required space LxWxH Design Operating hours Drier layers 4 Average layer thickness MBD5 2m x m x 5m With bunker h/a 0-5 cm Surface area for drying (ventilated zone) 20 m² Product DM content supply approx. 25% DM content discharge approx. 85% Heat supply Drying capacity Drier input power Fermented fertilizer from screw-press 950 kwth 0,6 0,8 Kg water/h approx..00 kg/ h Drier output power approx. 320 kg/ h Average airflow rate approx m 3 /h Maximum airflow rate (dust-related) approx m 3 /h Exhaust ventilators Pressure force 200 Pascal Revolutions per minute (max.) 4 x 2,2 kw m3/h per ventilator 900 rpm Connected values Drying plant DB (A) max. 2 Drive Motor 2 x 0,75 52 Ground loop x 0, Agitator 2 x 0,37 49 Pendulum motor/screw Conveyor Screw (high) Conveyor Screw x 0,67 x,5 x,5 Solid matter output screw x, Pre-storage container 3m 3 Bunker motor x 5,5 60 Base frame screw x 3,0 52 Screw high x 3, Conveyor screws to storage 2 x 2,2 62
4 DATASHEET FOR THE 950 th 90/70 C DORSET DRYING PLANT Chemical aircleaning 4 Ventilators each m³/h/200 Pa 4 x 2,2 70 Acid pump x 0,8 3 Pump 3-step aircleaner 3 x 2,2 Total Ventilation system 5,58 Total Drying system 39,54 Average power consumption 20 Aircleaning Three step aircleaning m³/h Filter surface load 5.500m³/m² PH-value step 2-7 PH-value step 2-3 PH-value step Acid consumption 96% ca. 3 kg/kg Ammonium Desludging rate ca Liter ASL/kg Ammonium Emissions Total dust Ammonia Odour Loudness ventilators < 0 mg/m³ < 0 mg/m³ < 500 GE/m³ limitation on sulphur content < 60 DB at 0 mtr. distance Electrical switchgear and control system The control cabinets are made of steel plate, type of protection IP 55, and equipped with an SPS control. They are manufactured by Siemens, together with other required instruments, for instance the emergency main switch, power contactors, motor circuit breaker, thermal overcurrent release, power fuses, switches, light indicators, etc.
5 DATASHEET FOR THE 950 th 90/70 C DORSET DRYING PLANT Available heat 950 Kwth/h at max. 25 C outside temperature Temperature in 90 C, temperature out 70 C Heatexchanger Cu/Al, 90/70 C, 2 pieces each 500 Dimensions (hxwxd) 800x3000x80mm, weight 375 kg Air humid Inlet Outlet Definition Height over sea level m 0,000 Pressure hpa 03,250 Temperature C 25,000 76,900 25,000 Rel. humidity % 50,000 3,802 50,000 Abs. humidity g/kg 9,852 9,852 Density humid kg/m3,77,002 Enthalpy humid kj/kg 50,252 03,543 Volume flow humid m3/h 40000, , ,000 Mass flow dry kg/h 46609, ,29 Velocity m/s 2,058 2,46 Pressure drop Pa 48,435 Water Inlet Outlet Medium Temperature C 90,000 70,000 80,000 Density kg/m3 97,624 Heat cont. kj/kgk 4,98 Heat cond. W/mK 0,670 Viscosity Pas 3,509E-04 Volume flow m3/h 30,45 Velocity m/s,072 Pressure drop kpa 26,88
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