Team grup. Risk management during the production of mineral water. Presentation at the 3 rd SAFOODNET seminar. Urban Wiik.

Transcription

1 Risk management during the production of mineral water Urban Wiik Ivan Rychlik Kristijan Crlenec Team grup Ibrahim Mehmeti Marja Leho Mehlica Borackli Supplies led 1 (12)

2 Mineral water from a local spring The quality of the water; Confirmation by drinking water standards Study the area; Environment Wall Clean bottles Bottle washer Dirty bottles Filler Warehouse distribution Crating 2 (12)

3 Control point determined () Wall Clean bottles Bottle washer Dirty bottles Filler Warehouse distribution Crating Critical control point (C) Wall C Clean bottles Bottle washer Dirty bottles Filler C Warehouse distribution Crating 3 (12)

4 Samples point (SP) Wall SP Clean bottles Bottle washer Dirty bottles SP SP Warehouse distribution Crating Filler Laboratory for routine analysis Hazard Hazard type Control point Preventive Corrective Bad quality incoming water Microbiology, Chemical, physical contamination Water analysis once a week after the UV Probability low Severity high condition UV condition Follow UV maintenance procedures Exchange UV lamp have spare on stock Dirty bottles monitoring of bottles once a week Monitor temperature, caustic content, rinse water chlorine once every shift, empty and clean the bottle washer every week Probability high Severity low Dirt foreign objects Bottle inspecting machine Monitoring Run sample bottles every shift Stop production bring values back into specification Cap quality Probability low Severity Medium Microbiology Monitoring in house and manufacturer Store caps in proper warehouse Take another batch of caps Filling machine Probability high Severity high Filling machine surfaces product quality Propr cleaning and regular disinfection. Staff training Intensify cleaning program 4 (12)

5 Hazard 1 Wall Filler Hazard Bad quality incoming water Probability low Hazard type Chemical Physical contamination Control point Water Analysis Once a week after the UV condition Preventive Follow UV Maintenance Procedures Corrective Exchange UV lamp Severity high UV condition Hazard 2 Hazard Dirty bottles Probability high Severity low Hazard type Microbiologic al cont. Dirt foreign objects Control point Microbiologi cal monitoring of bottles once a week Bottle inspecting machine Monitoring Preventive Monitor temperature, caustic content, rinse water chlorine once every shift, empty and clean the bottle washer every week Run sample bottles every shift Corrective Stop production bring values back into specification 5 (12)

6 Hazard 3 Hazard Cap quality Hazard type Control point Preventive Corrective Probability low Severity Medium cont. Monitoring in house & Manufacture Store caps in proper warehouse Another batch of caps Hazard 4 Hazard Filling machine Probability high Severity high Hazard type cont. Control point Surfaces product quality Preventive Cleaning and regular disinfection. Staff training Corrective Intensify cleaning program 6 (12)

7 Verification s Routine analysis analysis Chemical analysis Physical analysis Physical analysis ph Turbidity Colour Dissolved oxygen 7 (12)

8 Arsenic Chemical analysis Borium Boron Nitrate/Nitrite analysis Total viable count Coliforme bacteria Escherichia coli Clostridium perfrigens Pseudomonas auriginosa 8 (12)

9 Documents EU drinking water regulating WHO guidelines Company rules Local regulations Zooning Wall Clean bottles Bottle washer Dirty bottles Filler Cleaning zone Dirty zone Warehouse distribution Crating Cleaning zone 9 (12)

10 Zoning Keep incoming dirty bottles in a separate zone into the bottle washing machine & Protect clean bottles from the bottle washer to the filler under a cover Training Hygiene training for new employees Have regular brush up training for both filling operators and maintenance personnel 10 (12)

11 Thank you for your attention C Sample point Well Sample point Dirty zone Sample point C Clean bottles Bottle washer Dirty bottles C Filler Sample point Warehouse distribution Crating 11 (12)

12 12 (12)