Dyna-Star HP, HF, 10:1 Pumps: 120# and 400# Drum Cover and Follower Plate
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1 Instructions Dyna-Star HP, HF, 0: Pumps: 20# and 00# Drum Cover and Follower Plate 278C EN Drum Cover and Follower Plate for use with Dyna-Star 0:, HP, or HF Pumps. For professional use only. To reduce the risk of serious bodily injury, including splashing fluid in the eyes or on the skin and injury from moving parts, ALWAYS follow the pressure relief procedure in the separate pump manual before you install any of these components when you change the drum. Important Safety Instructions Read all warnings and instructions in this manual and in the Dyna-Star Pump HP, HF or 0: instruction manual. Save all instructions. Drum Cover Models Model Number Follower Plate Models Compatible Refinery Drum Size Compatible Dyna-Star Pump 0: HP HF lb. 27 NA NA lb. 270 NA NA 77X 20 lb. NA 77X002 77X0 77X 00 lb. NA 77X00 77X0 Model Number Compatible Refinery Drum Size Compatible Dyna-Star Pump 0: HP HF lb. 27 NA 77X0, 77X lb. 270 NA 77X0, 77X22 77X 20 lb. NA 77X002, 77X NA 77X2 00 lb. NA 77X00, 77X2 NA
2 Follower Plate Installation Follower Plate Installation Instructions NOTE: Before the follower plate is installed in the drum of grease, pack cone with grease.. Press follower plate, cone side up, into grease and firmly press on it to remove all air pockets NOTE: See Parts, page and for illustrations showing cone side up position.. Push down on follower plate cylinder () until grease starts to appear in pump opening at follower plate grommet (). See Parts, pages and.. Relieve pressure using the Pressure Relief Procedure in your separate pump manual. 2. Remove pump.. Reinstall pump and drum cover (See Drum Cover Installation, page ). 7. Prime pump.. Pack grease into follower plate cone (FIG. ). Pack Cone with Grease Pack Cone with Grease 2770 and 77X and 77X2 20# Reservoir Follower Plate 00# Reservoir Follower Plate FIG C
3 Drum Cover Installation Drum Cover Installation. HP and HF Models Only: Remove bolts (28) and shroud (2) from pump.. Place drum cover () on drum (a). For 20 pound models only, tighten thumb screws () securely) (FIG. ). 2 FIG Remove screws () and washers () from drum cover () (FIG. ). Save these parts. They will be reused to secure the pump to the drum cover for reassembly and 77X - 20 pound model a FIG. : 20 Pound Cover Shown. HP and HF Models Only: Remove and discard protective cap (b) from end of pump down tube (208) (FIG. ) and 77X - 00 pound models 208 b FIG. FIG.. Verify gasket () is in place on top the drum cover and laying flat (FIG., page ). Install pump down tube through opening in the center of the gasket () and drum cover () and into drum. 278C
4 Drum Cover Installation. Align holes in pump base with holes in drum cover () (FIG. ). Securely fasten pump to drum cover using screws () and washers () removed in Step 2, page. FIG. 7. HP and HF Models Only: Reinstall shroud (2) using bolts (28) (FIG. 7). Use a wrench to tighten bolts securely. 2 FIG C
5 Parts Parts Part No and 77X, Follower Plate for 20# Reservoirs 7 2 Ref. No. Part No. Description Qty. 08 SCREW, mach, crbh GASKET, cylinder 228 O-RING, O-RING, R77 FLANGE, follower plate R79 CYLINDER, follower plate, upper PLATE, follower (shown cone side up) 8 82 WIPER PLATE, wiper 0 R7 CYLINDER, follower plate, lower 80 GROMMET, follower plate, model 2770 V28 GROMMET, follower plate, model 77X PIN, clevis 82 SPRING, retaining C
6 Parts Part No and 77X2, Follower Plate for 00# Reservoirs Ref. No. Qty. Part No. Description 08 SCREW, mach, crbh GASKET, cylinder 228 O-RING, O-RING, R77 FLANGE, follower plate R79 CYLINDER, follower plate, upper PLATE, follower, upper (shown cone side up) 8 8 WIPER, plate, lower RETAINER, barrel 0 R7 CYLINDER, follower plate, lower 80 GROMMET, follower plate, model V28 GROMMET, follower plate, model 77X SCREW, mach, pnh NUT, lock, hex 8 278C
7 Parts Part No and 77X Drum Cover for Dyna-Star 20# Grease Pump Ref. No. Part No. Description Qty. COVER, drum M2 GASKET, pump SCREW, cap, hex hd, model SCREW, cap, model 77X 002 WASHER, lock 08 SCREW, thumb STRIP, neoprene, sponge, -/2 ft. (not shown) Part No and 77X Drum Cover for Dyna-Star 00# Grease Pump Ref. No. Part No. Description Qty. COVER, drum M2 GASKET, pump SCREW, cap, hex hd, model SCREW, cap, model 77X 002 WASHER, lock ti8 ti82 278C 7
8 Graco Information For the latest information about Graco products, visit TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: or Toll Free: , Fax: All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. For patent information, see Original instructions. This manual contains English. MM 278 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES P.O. BOX MINNEAPOLIS MN 0- USA Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO December 2007, Revised June 20
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