... Infinite solutions... Infrared heaters MODEL Z.91 (INFRARED) MODEL Z.92 (HEATLAMP) MODEL Z.93 (QUARTZ)

Transcription

1 ... Infinite solutions... Infrared heaters MODEL Z.91 (INFRARED) MODEL Z.92 (HEATLAMP) MODEL Z.93 (QUARTZ)

2 Ceramic infrared elements Model Z.91 infrared General features Ceramic infrared heating elements are efficient, robust heaters which provide long wave infrared radiation. Ceramic elements operate in the temperature of 300 to 700 (572 F F) producing infrared wavelengths in the 2-10 micron range. Most plastics and many other materials absorb infrared best in this range, which makes the ceramic heater the most efficient infrared radiant emitter on the market. A range of aluminised steel reflectors are also available to ensure that most of the radiation generated is reflected forward on to the target area. Applications Ceramic infrared elements are used in a diverse range of industrial processes such as: Heating l Thermoforming l Heat treatment on fabric Feeding leads Mounting turret Special ceramic l Sealing l Metal sheet folding Drying l Paint/ glue curing l Printing l Lacquering and other surface treatments for wood l Glazing of ceramics Oven for l Dust painting l Teflon coating l Coachwork repairs (paint) Resistive winding l Printing Ceramic elements are also very effectively in infrared outdoor heaters and infrared saunas Advantages in using infrared ceramic heaters l Fast heat transmission l Radiation constant over time l Uniform heating l Durability l long lasting surface anti corrosion-anti-spray Thermocouple l Easy to install For further information please contact our technical dep. We reserve the right to change technical details. Element with built in K 2

3 Ceramic infrared elements l Power from 2.5W/cm2 up to 15W/cm2 l Max working T 750 l Infrared emission rate: 96% l Heating wire: NiCr 80/20 l High purity ceramic insulation with high mechanical strength, resistant to thermal stress and high dielectric strength. l power leads made of Ni ceramic beads insulated high temperature resistant l Standard Mounting turret suitable for slot 15x41mm Assembling Included with ceramic heaters as standard ZRE supply wave spring and clip. The scheme shows how to fix an FTE element on a reflecting sheet. Wave spring and clip Slot 15x41mm Reflecting sheet Infrared element 3

4 Ceramic infrared elements Heat up / cool down graphs Ceramic heat up cooling down curves Based on FTE tests of average surface temperature with an infared thermometer ser at an emissivity of 0.9 ( with the element mounted in an aluminised steel reflector l These temperatures also apply to the FFE and SFSE l For THE and HFE divide the wattage by two l For QTE and QFE divide the wattage by four 4

5 Standard ceramic elements Standard ceramic elements general features l Heating wire made of FeCrAl alloy l Standard feeding voltage 230V ( other voltage upon request) l Useful Wavelength range: form 2 up to 10 microns l Average operating life 5000/1000h l UL approved l Recommended radiation distance from heater: 100 mm to 200 mm l Supplied with 100mm ceramic beaded power leads FTE full Through element Dimensions [ mm ] 245 x 60 x Z91C FTE Z91C FTE/T Z91C FTE Z91C FTE/T Z91C FTE Z91C FTE/T Z91C FTE Z91C FTE/T Z91C FTE Z91C FTE/T Z91C FTE Z91C FTE/T Z91C FTE Z91C FTE/T Z91C FTE Z91C FTE/T Z91C FTE Z91C FTE/T 726 5

6 Standard ceramic elements FFE full flat element Dimensions [ mm ] Average Weight 245 x 60 x Z91P Z91P T Z91P Z91P T Z91P Z91P T Z91P Z91P T Z91P Z91P T Z91P Z91P T Z91P Z91P T 726 HTE half trough element Dimensions [mm] 122 x 60 x Z91C122125HTE Z91C122125HTE/T Z91C122150HTE Z91C122150HTE/T Z91C122200HTE Z91C122200HTE/T Z91C122250HTE Z91C122250HTE/T Z91C122300HTE Z91C122300HTE/T Z91C122325HTE 400 Z91C122400HTE Z91C122400HTE/T Z91C122500HTE Z91C122500HTE/T 726 6

7 Standard ceramic elements HFE half flat element Dimensions [mm] 122 x 60 x Z91P Z91P122125T Z91P Z91P122150T Z91P Z91P122250T Z91P Z91P122325T Z91P Z91P122400T Z91P Z91P122500T 726 SFSE - square flat solid element Dimensions [mm] 122 x 122 x Z91PQ Z91PQ T Z91PQ Z91PQ T Z91PQ Z91PQ T Z91PQ Z91PQ T Z91PQ Z91PQ T Z91PQ Z91PQ T 700 7

8 Standard ceramic elements QFE - quarter flat element Dimensions [mm] 60 x 60 x Z91PQ60125 Z91PQ60125T Z91PQ60250 Z91PQ60125T 726 8

9 Standard ceramic elements LFFE - Large full flat element Dimensions [mm] 245 x 95 x Z91PR Z91PR245150T Z91PR Z91PR245350T Z91PR Z91PR245650T Z91PR Z91PR245650T Z91PR Z91PR T 667 9

10 Standard ceramic elements QCE quarter curved element Dimensions [mm] 60 x 55 x Z91C060150QCE Z91C060150QCE/T Z91C060250QCE Z91C060250QCE/T

11 Standard ceramic elements Ceramic Hollow elements The Hollow element offers the following advantages over conventional ceramic emitters: l Heat up time reduced by over 40% l Energy savings of over 15% in some applications l Lightweight construction with low thermal mass The Hollow element is available in a range of Power ratings and voltages l The universal ceramic mounting allows it to be easily interchanged with a conventional emitter in an existing installation l All Hollow emmitters are fitted with high density thermal FFEH Full flat element Hollow 37,5 insulation in the hollow cavity. l Heating wire made of FeCrAl alloy l Standard feeding voltage 230V ( other voltage upon request) l Useful Wavelength range: form 2 up to 10 microns l Average operating life 5000/1000h l Recommended radiation distance from heater: 100 mm to 200 mm l Supplied with 100mm ceramic beaded power leads Dimensions [mm] 245 x 60 x 37, Z91P245250FFEH Z91P245250FFEHT Z91P245300FFEH Z91P245300FFEHT Z91P245400FFEH Z91P245400FFEHT Z91P245600FFEH Z91P245600FFEHT Z91P245800FFEH Z91P245800FFEHT

12 Standard ceramic elements HFEH Half flat element Hollow ,5 Dimensions [mm] 122 x 60 x 37, Z91P122125HFEH Z91P122125HFEHT Z91P122300HFEH Z91P122300HFEHT Z91P122400HFEH Z91P122400HFEHT 710 QFEH quarter flat element Hollow ,5 Dimensions [mm] 60 x 60 x Z91P060125QFEH Z91P060125QFEHT Z91P060200QFEH Z91P060200QFEH

13 Standard ceramic elements SFEH Square flat element Hollow ,5 Dimensions [mm] 122 x 122 x 37, Z91P122250SFEH Z91P122250SFEHT Z91P122400SFEH Z91P122400SFEHT Z91P122500SFEH Z91P122500SFEHT Z91P122600SFEH Z91P122600SFEHT Z91P122800SFEH Z91P122800SFEHT

14 Infrared ceramic bulbs ESE Edison Screw Ceramic Bulbs The Ceramic Infrared Bulb is primarily used in the area of animal / pet healthcare. Applications l Pet healthcare e.g. nestling, swine etc. l Therapeutic use e.g. arthritis and rheumatism treatment l Anti moisture systems Advantages in using ESE series in farming l Uniform and constant heating l natural night sleep thanks to absence of light emissions l easy to install, they do not need any maintenance l easy to clean ESEXL ESER We recommend to use bulb heaters together with the suitable reflectors in order to get the highest efficiency and to protect bulb holder and the connection against overheating. For this purpose we normally suggest to use ceramic bulb holder able to resist to high temperatures l Iron-chrome aluminium resistance wire l Heater Voltage: 230~240 V standard except for the 250 W ESER bulb l 240 V as standard (other voltages available on request) l Useful wavelength range: 2-10 microns l Average Operating Life-Up to 20,000 hrs depending on conditions l Recommended radiation distance from heater is 100 mm to 200 mm l E27 tap on bulb cap Power [ W ] ESEB ESES ESEB ESES ESER ESER ESEXL [ ] Maximum power density kw/m 2 13,5 7,3 22, Dimensions [ mm ] 80 x x x x x x x

15 Metal panel Metal holder and reflectors for infrared ceramic heaters general features The load bearing structure it is composed by a robust U- shaped section bar made of zinc coated steel which carry the reflectors in which the infrared elements is mounted. The U-shaped bar has some holes in order to permit the wiring. It has also one slot 18x9mm on both sides in order to enable the anchorage to the machinery l PFTE panel standard dimension are: mm suitable for mounting from 1 up to 8 FTE elements l PSFSE panel standard dimension are: mm suitable for mounting from 2 up to 16 SFSE elements l PFFE panel standard dimension are: mm suitable for mounting from 1 up to 8 FFE elements l PHFE panel standard dimension are: mm suitable for mounting from 2 up to 16 HFE elements For further information please contact our technical dep. We reserve the right to change technical details. Model Z.91 Per ordinare Application:... + :... + Panel length:... + Infrared elements:... + Built in TC elements:... + Connection type (strap or cables):... + Internal fastening/esternal fastening:... 15

16 Metal panel )Infrared element 2)stainless steel (AISI 430) reflector 3)Wave spring and clip 4)square screw and nut 5)spacer 6)zinc coated U-shaped channel 7)2poles ceramic connector 8)screw + nut for ceramic connector 9)external slots for fixing to the lead bearing structure of the machinery Standard dimensions of the slots for the ceramic elements fastening 1 15 Internal fastening / external fastening Is possible to have two different U- shaped channel or the panel fastening: External fastening: The U-channel is as long as the reflector. The fastening is possible thanks to the lateral screws. Internal fastening: The U-channel length is 80mm longer ( 40mm each side) than the reflector and it has 2 slot at both extremities to enable the fastening to the machinery 16

17 Metal panel Panel scheme L= (250 / 2000) Fastening slot 18 x Type P.F.T.E - P.H.T.E. L= (250 / 2000) F.T.E - H.T.E Fastening slot 18 x Type P.F.F.E - P.H.F.E. F.F.E - H.F.E Connections We normally use two standard way of connections : Strap connection: The infrared elements are connected in parallel with 2 stainless steel strap Cable connection: The panel is supplied with the ceramic connectors. Customer has to provide for wiring and connections. special connection box upon request. 17

18 Quartz infrared element Model Z.93 Quartz infrared element general features Use Quartz infrared heating Elements provide medium wave infrared radiation. They are favoured in industrial applications where rapid heater response is necessary, including systems with long heater off cycles. Quartz infrared heating elements are particularly effective in systems where rapid heater response and/or zone controlled heating is required. They have a broad emission spectrum and cover various absorption ranges. Pillared quartz elements have the same mounting fixture as ceramic elements allowing replacement without difficulty. This is ideal for design alternation involving the use of materials with different absorption characteristics. Advantages is using quartz infrared elements l Rapid response l Quinck heating up l quick cooling down l High radiation efficiency l Uniform heating l Easy to install l Iron-chrome aluminium resistance wire l Heater Voltage: 230 Volts standard (other voltages available on request) l Useful wavelength range: microns l Recommended radiation distance from heater is 100 mm to 200 mm l Supplied with 100mm ceramic beaded power leads 18

19 Infrered quartz elements FQE full quartz element Dimensions [mm] 247 x 62.5 x HQE Half quartz element 150 Z93Q FQE Z93Q FQE/T Z93Q FQE Z93Q FQE/T Z93Q FQE Z93Q FQE/T Z93Q FQE Z93Q FQE/T Z93Q FQE Z93Q FQE/T Z93Q FQE Z93Q FQE/T Z93Q FQE Z93Q FQE/T Z93Q FQE Z93Q FQE/T Dimensions [mm] 124 x 62.5 x Z93Q124150HQE Z93Q124150HQE/T Z93Q HQE Z93Q124250HQE/T Z93Q HQE Z93Q124325HQE/T Z93Q124400HQE Z93Q124400HQE/T Z93Q124500HQE Z93Q124500HQE/T

20 Infrared quartz elements PFQE pillared full quartz element Dimensions [mm] 247 x 62,5 x Z93Q PFQE Z93Q PFQE Z93Q PFQE Z93Q PFQE Z93Q PFQE Z93Q PFQE Z93Q PFQE 772 QQE quarter quartz element Dimensions [mm] 62,5 x 62,5 x Z93Q063150QQE Z93Q063250QQE 438

21 Infrared quartz elements SQE square quartz element Dimensions [mm] 124 x 124 x Z93Q SQE Z93Q SQE Z93Q SQE Z93Q SQE Z93Q SQE Z93Q SQE Z93Q SQE Z93Q SQE

22 Metal panel Metal panel for quartz infrared element general features The load bearing structure it is composed by a robust U- shaped section bar made of anticorodal (special Aluminium alloy) which carry the quartz elements by the threaded pins The U-shaped bar has some holes in order to permit the wiring. It has also one slot 18x9mm on both sides in order to enable the anchorage to the machinery l PHSQ panel standard dimension are: mm suitable for mounting from 2 up to 16 HSQ elements l PFSQ panel standard dimension are: mm suitable for mounting from 1 up to 8 FSQ elements l PSQE panel standard dimension are: mm suitable for mounting from 2 up to 16 SQE elements l PLQE panel standard dimension are: mm suitable for mounting from 1 up to 8 LQE elements For further information please contact our technical dep. We reserve the right to change technical details. 22

23 Metal panel 4 HOW TO MOUNT A QUARTZ LEMENT ON A PANEL ) infrared elements 2) U-shaped 3) Two poles ceramic connector 4) Screws and nuts for connector 5) Screws and nuts for heater fastening L= (250 / 2000) Fastening slot 18 x F.Q.E. H.Q.E

24 Quartz tungsten elements Quartz halogen/tungsten elements general features Ceramicx Ireland produces extremely penetrative infrared heaters (infrared emitters) using two types of tungsten filaments: the porcupine or star type filament for fast medium wave emitters, and the supported filament for short wave halogen emitters. The emitters heat up and cool down within seconds making them particularly suitable for systems requiring short cycle times. Fast Medium Wave Quartz Tungsten Heaters general features The tungsten filament used in these heaters is the porcupine or star type coil, which can be operated at temperatures up to 1500 (2732 F), with peak wavelength emissions of approximately 1.6 microns. It reaches top temperatures within seconds. As well as having excellent structural rigidity, this coil is designed to minimize light output and maximize IR emission thereby increasing IR radiant efficiency. As well as having excellent structural rigidity, this coil is designed to minimize light output and maximize IR emission thereby increasing IR radiant efficiency. Type Max T on the coil [ ] Total Length [ mm ] Heated length [ mm ] QTS QTM QTM QTL QTL QTL

25 Quartz tungsten elements Short Wave Quartz Halogen Heaters general features These heaters are filled with halogen gas to allow the supported tungsten filament to reach temperatures as high as 2600 (4712 F). With peak wavelength emissions of approximately 1 micron they are extremely penetrative and allow rapid on/off cycles. Standard Products: R7s termination and 10 mm diameter glass. Type Voltage [ V ] Max T on the coil [ ] Total Length [ mm ] Heated length [ mm ] QHS QHS QHM QHL QHL

26 Quartz tungsten elements FastIR Infrared Heating Systems general features Model FastIR 305 The FAST IR infrared heat system was developed by Ceramicx. These compact robust systems form an ideal installation for quartz tungsten/halogen glass tube emitters. Optimum efficiency is achieved by highly polished aluminum steel reflection and near mounted axial flow fans, which eliminate rear convection losses and keep the reflectors cool for better directional quality on the infrared output. The external body which manufactured from aluminum can be maintained at touch safe temperature. Model FastIR 500 Type Configuration Voltage [ V ] Infrared elements Dimensions [ mm ] FastIR 305 FastIR tubi: 4 kw 5 tubi: 5 kw 6 tubi: 12 kw 7 tubi: 14 kw W QTM o 1000 W QHM 305 x 305 x W QTL o 2000 W QHL 500 x 500 x

27 Accessories for Quartz Tungsten / Halogen Heaters general features Quartz tungsten elements Mounting the quartz tungsten emitters in reflectors of high reflectivity maximizes output and gives a rigid, robust assembly. The reflectors are fitted with the specialized R7 holders allowing safe and easy installation of quartz tungsten heaters with the R7s terminations. Ceramic R7s holders used for mounting of heaters with the R7s termination: l Voltage rating: 250 V a.c. l Current Rating: 8 A l Max. Temperature: 350 C l Leads: 190 mm long PTFE insulated (max. 250). l Fixing Screw: M4 l Please note some off-standard connectors are available on request. Special features l Polished aluminised steel (gold coated on request). l Temperature rating (max) of 500 (932 F). l Thickness: 0.75mm 27

28 Accessories for infrared heating Accessories for infrared heating Ceramic Terminal Blocks High temperature ceramic terminal blocks. They are used with buzz bars to produce power distribution systems. Wave Spring and Clip Used in the mounting and installation of all Ceramic elements and the PFQE element. Included with these heaters as standard. One piece spring/clip also available E27 Ceramic Bulb Holder High temperature porcelain holder used in operation of ceramic IR bulbs. Buzz Bars Buzz Bars (Dimensions: 8 mm x 2 mm) can be used with the ceramic terminal block to produce a flexible and maintenance free power distribution system V-Clips Can be used to connect power leads to buzz bar distribution systems in combination with a fixing screw (supplied) Ceramic Bulb Reflector Highly polished reflector for use with ceramic IR bulbs. R7s Holders The Ceramic R7s holder is used for mounting of heaters with the R7s termination. Max temperature: 350 (662 F) High temperature leads Up to

29 Accessories VLC20 measuring with static relays How to set VLC20 To set VLC20 with phase angle or fast zero crossing please follow instructions below: Push DOWN button since the display value is 0 Keeping push DOWN push also UP button since the display shows a line, then F ( phase angle) then release or push DOWN again to P (zero crossing) Pushing DOWN is possible to switch from F to P To confirm push UP VLC20 restart automaticallywhen function are saved on E2prom general features special instruments with 2 separate programmable control systems, phase angle and fast zero crossing with phase angle. Static relay and thermal fuse built in suitable for resistive load mono 230V 4KW as infrared heaters short and medium wave l phase angle: soft start 200ms and auto soft start for temporary brown out l fast zero crossing with pre heating : soft start with phase angle with maintaining for 5 sec then with switch to fast zero crossing with 400ms as cycle time NOTE: Soft start and fast zero crossing enable the operator to reduce the in rush extracurrent during the start up and the cycle which may reduce the life spam of many components as short wave infrared elements. Furthermore they avoid any damage of the protection thermal fuse. Technical data l Feeding tension 230V AC/DC 2VA l Static relay 20A 230V AC 50hz l Internal thermal fuse 25AmpFF l General mechanical switch l Metal case with fairlead Control l Range 0-100% steps. l Set up saving on E2prom l Thermal fuse break warning ( on the display) Connection and internal therminal block L1 LINE L2 NEUTRAL CARICO 4KW 230V 50Hz Dimension 170 R N U TRAS.1 M1 F1 HEAT DISSIPATOR Fairlead Ø 12mm 150 FUSE. 25FF 6,3 x 32 S1 VLC

30 10040 San Gillio - Torino (Italy) - Via Druento, 48/2 Tel linee R.A. - Fax info@zre.it Marcatura secondo direttiva 2006/95/CE del 11/12/2006 Copyright Z.R.E. 20\0 - Rev All right reservedi