The Clearer Solution to Washing

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Linda Cross
6 years ago
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1 The Clearer Solution to Washing

BWR300- Bruce Washing System Consisting of a double deck or triple deck washing screen and filter (trash screen).

With over 50 years experience in the Materials Handling Industry Bruce can provide a bespoke turnkey washing system to produce high quality products with maximum efficiency and minimum water usage.

Fully Mounted Washing System - consisting of Washing Screen, Log Washer & Filter (Trash) Screen Mobile or Semi Mobile skid frame - can be mounted on back of 45 trailer for ease of transportation.

2 BWR300- Bruce Washing System Consisting of a double deck or triple deck washing screen and filter (trash screen). The unique BWR300 washing system increases the proportion of re-usable products that are produced, and is fully mobile allowing customers to process on site and maneuver easily to various locations. With over 50 years experience in the Materials Handling Industry Bruce can provide a bespoke turnkey washing system to produce high quality products with maximum efficiency and minimum water usage. Disclaimer- The information on this document is for reference only and can be changed without notice at any time. Please note any performance information is for guidance only and is not guaranteed. Fully Mounted Washing System - consisting of Washing Screen, Log Washer & Filter (Trash) Screen Mobile or Semi Mobile skid frame - can be mounted on back of 45 trailer for ease of transportation. Multifunctional- suitable for a multiple of applications including Recycled Aggregate and Materials handling as part of a modular washing system Compact Unique design - easily transportable from site to site with a minimum set up time Highly productive and efficient screens with high frequency Motors Complete with control panel for connection direct to generator or wired to full system control panel Easy to operate in confined areas (Minimal Footprint) Hardox Wearparts as standard- to ensure longer wearlife Recycled Aggregate Primary Aggregate Railway Ballast Foundry & Metals Secondary Aggregate Asphalt Reclaimed Aggregate Double or Triple Deck Washing Screen This plant can also be supplied with a Sand Plant, Lamella/Thickener System and Silt Recovery System for complete Turnkey Solution Plant can be adapted to suit or compliment an existing system design and print:

HEAVY DUTY WASHING SCREENS BRUCE Heavy Duty Washing Screens are designed to have a high screening efficiency with an added advantage of requiring

DE-WATERING SCREENS BRUCE De-watering Screens are designed to handle a maximum throughput of material to deliver minimum moisture content allowing

BWS Bruce Sand Recovery Plant The BWS Bruce Sand Recovery Plant maximises fines recovery and produces high quality sand products.

Features High acceleration rate to ensure optimum screening Low maintenance as vibrating motors provide the driving force, eliminating the need for

using a high tensile steel tube with machined motor bases the tubular construction allows high resistance to forces applied from any direction

) Quarry Sand Stone Mineral Processing Recycling Single or Double Deck Screens available In house design for non standard application service * For

uk Features High output with low maintenance Modular decks - changes can be achieved with minimum downtime Designed for incorporation in existing

bucket dewaterer, cyclones, screw dewaterer etc Rubber lined sump High frequency low amplitude vibration, creates an ideal relationship for

Underside deck stiffening allowing for g force de-watering action High acceleration conveying motion minimizing material adhering to the conveying

3 HEAVY DUTY WASHING SCREENS BRUCE Heavy Duty Washing Screens are designed to have a high screening efficiency with an added advantage of requiring minimum maintenance. DE-WATERING SCREENS BRUCE De-watering Screens are designed to handle a maximum throughput of material to deliver minimum moisture content allowing easy conveying, drying or processing. BWS Bruce Sand Recovery Plant The BWS Bruce Sand Recovery Plant maximises fines recovery and produces high quality sand products. The system consists of a lined cyclone, centrifugal slurry pump, dewatering screen and collection tank all skid mounted. Features High acceleration rate to ensure optimum screening Low maintenance as vibrating motors provide the driving force, eliminating the need for complicated shaft assembly & belt drives Heavy duty single motor base, using a fabricated and machined construction Heavy duty double motor base using a high tensile steel tube with machined motor bases the tubular construction allows high resistance to forces applied from any direction (Machined to ensure prolonged motor life.) Quarry Sand Stone Mineral Processing Recycling Single or Double Deck Screens available In house design for non standard application service * For full specifications log onto: Features High output with low maintenance Modular decks - changes can be achieved with minimum downtime Designed for incorporation in existing plants, e.g. bucket dewaterer, cyclones, screw dewaterer etc Rubber lined sump High frequency low amplitude vibration, creates an ideal relationship for effective dewatering of fine solids Screen can be equipped with special slotted polyurethane modular screen decks which enhances de-watering. Underside deck stiffening allowing for g force de-watering action High acceleration conveying motion minimizing material adhering to the conveying deck Sand Lime Gravel Silt Stainless steel or polyurethane decks available Maximises sand recovery increasing saleable products Eliminates loss of quality fines to ponds/lagoons Reduction of moisture content of sand product Underflow lined slurry pump & lined hydro cyclone(s) High frequency dewatering screen Self regulating cyclone collection tank with built in float system Weir discharge system Cyclone and support frame foldable for shipping Can produce one or two grades of material Adjustable chute under cyclones for allocation of coarse/fines product Heavy duty robust build ideal for rugged operating environment Low Maintenance All wear parts are rubber lined Sand and Gravel Silt Clay Crushed Rock Iron ore Available in 60 / 100 / 120 / 150TPH Available with integrated bucket wheel

BWL/C Logwasher / Coarse Material Washer Bruce single or twin heavy duty logwashers / coarse material washers are

stone, clay, iron ore and recycled or reclaimed materials.

clay and silt. The range is available in 90, 120 & 150tph capacity.

Interchangeable Hardox screw flights and paddles as standard Adjustable water discharge weir system Controlled input

Primary Aggregate Railway Ballast Foundry & Metals Secondary Aggregate Asphalt Reclaimed Aggregate Single or Twin

& recovery spiral for increased fines High capacity variable speed bucket wheel High capacity vacuum bucket wheel

lined Can produce one to two grades of material Adjustable weir discharge 4No 4 valves on sump Standard bucket

Silt Limestone Recycled Aggregate Marine dredged Aggregate Hydraulic Powerpack Pump & Diesel Engine also available.

Buckets Diameter BWD90 4.5m (14.75) 3.3m(10.8ft) 2.8m (9.18ft) 24 2.4m (7.87ft) 2.5m (8.2ft) 3.

4 BWL/C Logwasher / Coarse Material Washer Bruce single or twin heavy duty logwashers / coarse material washers are ideal for cleaning and scrubbing materials to produce high specification products including aggregate, crushed stone, clay, iron ore and recycled or reclaimed materials. BWD - Dewaterer Range The BWD Dewaterers are the most cost effective and efficient way to remove water from sand, clay and silt. The range is available in 90, 120 & 150tph capacity. Robust Build for heavy duty applications Extended machine life due to Hardox Wear parts & nozzle plates Interchangeable Hardox screw flights and paddles as standard Adjustable water discharge weir system Controlled input water flow using valve Bespoke design can be adapted to suit or compliment an existing system Recycled Aggregate Primary Aggregate Railway Ballast Foundry & Metals Secondary Aggregate Asphalt Reclaimed Aggregate Single or Twin Shaft Machine available Can be supplied as separate unit or as a complete turnkey washing system Long settling tank & recovery spiral for increased fines High capacity variable speed bucket wheel High capacity vacuum bucket wheel fitted with interchangeable drain plates Overflow weirs to increase fines recovery Slurry intake boxes are rubber lined Can produce one to two grades of material Adjustable weir discharge 4No 4 valves on sump Standard bucket plates are 10 x 5 aperture or as customer requirements Hydraulic Motor & Gearbox Robust & Durable Build Quality Clay Silt Limestone Recycled Aggregate Marine dredged Aggregate Hydraulic Powerpack Pump & Diesel Engine also available. BWD Dimensions Working Working Width Working Height No of Bucket Spiral Diameter Weight (Dry) Tank Capacity Length Buckets Diameter BWD90 4.5m (14.75) 3.3m(10.8ft) 2.8m (9.18ft) m (7.87ft) 2.5m (8.2ft) 3.5Tonne 6000litres BWD m (27.8ft) 2.2m (7.2ft) 3.74m (12.27ft) m (11.15ft) 1.6m (5.2ft) 7.5Tonne 14175litres BWD m (36.75ft) 2.2m (7.2ft) 4.62m (15.15ft) m (14.8ft) 1.6m (5.2ft) 11Tonne litres Please note measurements can be adjusted for shipping requirements.

Cabin Housing Polyplant and Control Panel Sieve Bed Livehead & Feed Hopper Generator Overband Magnet Ballast Tank Baioni Centrifuge BWT8 Thickener Tank Sand -5mm

5 Cabin Housing Polyplant and Control Panel Sieve Bed Livehead & Feed Hopper Generator Overband Magnet Ballast Tank Baioni Centrifuge BWT8 Thickener Tank Sand -5mm BWR 300 Logwasher Tripledeck Washing Screen Trash Screen +20mm 4-10mm BWS60 - Cyclone Sandplant Closed Circuit Impact Crusher Module 10-20mm TYPICAL WASHING LAYOUT

BWLT - LAMELLA TRAILER The Bruce BWLT Lamella Trailer is a mobile fines settlement system to recycle water and

BWT - THICKENER TANK The BWT Thickener is the efficient solution to water treatment by recycling and decreasing the

Reduces water usage through recycling water and pumping back to washing plant Environmental Friendly with less

Backwash Facility Fully galvanised stairs, walkway & fixed bridge Sludge pump Designed & built to customer

Water Ballast Tank Eliminates any build or setup time required Easily maneuverable from site to site Semi Mobile

Unique design to market Highly productive and efficient with Minimal water usage Modular screen system 2 x Silt

6 BWLT - LAMELLA TRAILER The Bruce BWLT Lamella Trailer is a mobile fines settlement system to recycle water and eliminate ponds. This unique design involves no on-site building or setup time. BWT - THICKENER TANK The BWT Thickener is the efficient solution to water treatment by recycling and decreasing the water usage required to run your wash plant for quarry and recycling applications. Reduces water usage through recycling water and pumping back to washing plant Environmental Friendly with less water waste Reduction in footprint required for complete washing plant due to previous area to accommodate ponds Backwash Facility Fully galvanised stairs, walkway & fixed bridge Sludge pump Designed & built to customer requirements Multiple Flocculent Dosing Iron Ore Aggregate Crushed Rock Cabin with Flocculent Dosing Station Clean Water Ballast Tank Eliminates any build or setup time required Easily maneuverable from site to site Semi Mobile skid frame can be mounted on back of 45 trailer for ease of transportation. Unique design to market Highly productive and efficient with Minimal water usage Modular screen system 2 x Silt Screw Conveyors Clean water tank agitator Pump for clean water Iron Ore Aggregate Crushed Rock Skid mounted (Demountable) Mobile: Tri-axle skelly trailer MODEL BWT8 BWT10 BWT12 NOMINAL FEED CAPACITY m3 per hr m3 per hr m3 per hr

HOPPERS & BELT FEEDERS BRUCE Hoppers & Belt Feeders are designed for feeding large quantities of bulk material evenly and consistently into crushing, washing or screening plants.

Rugged variable speed drive unit provides a large variation of feed rates to meet the toughest applications.

Baioni Centrifuge To compliment and complete the turnkey washing system Bruce are now officially offering the NEW Baioni centrifuge system featuring a full Turnkey Solution for the treatment of

The largest in the range with the latest touch screen control panel. Capable of producing up to 20 tph of solids from minus 63micron silt water in washing plants.

7 HOPPERS & BELT FEEDERS BRUCE Hoppers & Belt Feeders are designed for feeding large quantities of bulk material evenly and consistently into crushing, washing or screening plants. The Belt Feeder is equipped with closely spaced idlers or impact modules for minimum spillage. Rugged variable speed drive unit provides a large variation of feed rates to meet the toughest applications. ELECTRO - MAGNETIC FEEDERS Vibrating feeder s are designed with a single drive unit and have variable control to ensure a steady feed to the plant. Baioni Centrifuge To compliment and complete the turnkey washing system Bruce are now officially offering the NEW Baioni centrifuge system featuring a full Turnkey Solution for the treatment of quarry effluent and sludge. This system completes the final stage of BRUCE s washing range and provides the answer to all washing and water treatment requirements. Latest 65L Decanter Centrifuge. The largest in the range with the latest touch screen control panel. Capable of producing up to 20 tph of solids from minus 63micron silt water in washing plants. A range of 9 models all have been specifically designed for the quarry, recycling & sand & gravel industries Unique scroll design is capable of processing material at greater rates than conventional centrifuges. APPLICATIONS Sludge from Mineral Processes Sludge from Sewage Depuration Plants Sewage from Agro-Industrial Sewage from Industrial Processes Available in Portable Pod units complete with flocculent system and pumps, All models available with 2 motor drives allowing independent control of scroll speed All models available as roll on roll of system ELECTRO - MECHANICAL FEEDERS BRUCE range of Mechanical Vibrating pan feeders are designed with maximum feeding efficiency and include feeders for light to heavy duty material within the quarrying, cement and materials handling industries. The feeders are driven by twin electric motors with an option of variable feed control. BELT AND STACKING CONVEYORS BRUCE Belt Conveyors are of a heavy-duty lattice design. Belt tensioning is achieved by either screw tensioners or by gravity take-up units. The conveyors meet the ISO safety requirements and can be fitted with single or double walkways. Belts can be covered with folded galvanized steel covers and polyurethane belt-scrapers can be fitted if required. VIBRATING GRIZZLIES BRUCE Grizzlies have an extremely robust fabricated design double or triple stepped decks. Power is supplied by heavy duty vibrating motors eliminating separate shafts, bearings, drive belts etc. VIBRATING SCREENS BRUCE Vibrating Screens are designed to have a high screening efficiency with the additional advantage of requiring a minimum of maintenance. Screens are driven by either a single or double motor drive depending on the application and the nature of the material to be screened.

BRUCE Recycling Systems maximise output, optimise efficiency, decrease landfill costs,

BST - TrommelS High capacity robust trommels suitable for efficiently screening the

stations are a heavy duty build accommodating the toughest applications.

are designed to give maximum feeding efficiency.

method for feeding crushers, mills, shredders, trommels or picking stations.

design stage through to installation & commissioning.

8 BRUCE Recycling Systems maximise output, optimise efficiency, decrease landfill costs, and increases your profit. BST - TrommelS High capacity robust trommels suitable for efficiently screening the most difficult applications from construction & demolition waste to the removal of fines. Available in various sizes. Picking Stations Bespoke picking station to integrate with existing or new mobile and static plant. Ergonomic design is operator friendly and low maintenance and we ensure all picking stations are a heavy duty build accommodating the toughest applications. ELECTRO - MECHANICAL FEEDERS BRUCE range of dual motor driven vibrating pan feeders are designed to give maximum feeding efficiency. The ability to handle a light to medium density of materials provides a cost effective method for feeding crushers, mills, shredders, trommels or picking stations. Keeping you up and running Complete Plants BRUCE manufacture processing plants from design stage through to installation & commissioning. SURGE BINS BRUCE Surge Bins can be fitted with a comprehensive range of Electro - Magnetic vibrating feeders to provide precision controlled feed to the secondary crusher. HIGH CAPACITY STORAGE BINS BRUCE free standing Storage Bins are designed to support the screening stations and ancillary conveyors. They are accurately manufactured using the latest CNC manufacturing techniques.

9 PROVIDING SOLUTIONS FOR OVER 50 YEARS LOCAL AUTHORISED DISTRIBUTOR MATERIALS PROCESSING SOLUTIONS Bruce Engineering Services (NI) LTD 33 Lindesayville Road Cookstown, Co-Tyrone, BT80 8UH T: + 44 (0) F: + 44 (0) E: sales@bruce-eng.co.uk

SAND WASHING SOLUTIONS

SAND WASHING SOLUTIONS www.precisionscreen.com.au MAKING WASHING SIMPLER With over 30 years designing and manufacturing experience in the Australian market for the Australian Market we have learnt that