Operating and Installation Instructions ASCOLINE 700 AGL 2xx, 4xx, 6xx Gas Charcoal Grill Quality and expertise in stainless steel

Transcription

1 EN Operating and Installation Instructions ASCOLINE 700 AGL 2xx, 4xx, 6xx Gas Charcoal Grill Quality and expertise in stainless steel

2 1 Table of Contents 1 Table of Contents General information on the appliance Advice on correct use of the appliance General advice Security advice on operation, cleaning and repair Advice on shipment Placing the appliance Gas-Connection Correct use of the appliance / Operation Initial Operation Check functions Operation Cleaning and care of the appliance Maintenance and Repair Maintenance and Repair Actions during continuous interruption Faults and their Rectification Fault rectification Service Department Spare parts Spare parts list Instructions for conversion to different gases in general Changing the nozzles (Pictures 1) Pictures Declaration of conformity Seite Annexes Technical Data Sheet Connection Diagram Cleaning and Care Instructions Dear customer, Please make sure that you have read this manual attentively before the initial operation of the appliance. It contains crucial information on the initial operation, usage and maintenance of the appliance. Particularly pay attention to security advice in the following text. Provide easy access to this manual for any operating staff. In addition to this manual you will find further information for your staff. Hazard symbol description General danger sign The no observance of security advice leads to danger or damage of the appliance. Hot surfaces Contact may lead to injuries. 1

3 2 General information on the appliance Type Specification Ident.-No. Free-Standing Appliances AGL Lava Stone Grill, round-shaped grid, 1 burner AGL Lava Stone Grill, V-shaped grid, 1 burner AGL Lava Stone Grill, round-shaped grid, 2 burner AGL Lava Stone Grill, V-shaped grid, 2 burner AGL Lava Stone Grill, round shaped grid, 3 burner AGL Lava Stone Grill, V-shaped grid, 3 burner Wall-, Table-Top Appliances AGL Lava Stone Grill, round shaped grid, 1 burner AGL Lava Stone Grill, V-shaped grid, 1 burner AGL Lava Stone Grill, round-shaped grid, 2 burner AGL Lava Stone Grill, V-shaped grid, 2 burner AGL Lava Stone Grill, round-shaped grid, 3 burner AGL Lava Stone Grill, V-shaped grid, 3 burner (Technical specification see data sheet enclosed) 3 Advice on correct use of the appliance 3.1 General advice The appliance Gas Lava Stone Grill is only intended to be used for commercial cooking applications. The appliance is not suitable for room heating or to warm up other materials than food. The grill should be operated and cleaned only by trained personnel. Maintenance and repair work should only be carried out by qualified personnel. The appliance must not be left unattended when in operation! You should only operate it in sufficient ventilated rooms. Technical modifications without written approval of the manufacturer and by not authorized persons will lead to a complete forfeiture of warranty claims and product liability. These instructions must be announced by the owner to the employees concerned when they are trained in how to use the appliance. 3.2 Security advice on operation, cleaning and repair Fat and oil which have become overheated can ignite automatically. Never leave the appliance unattended when in operation. Never (!) use water to extinguish fat and oil which have caught fire. Some parts, like the grid and the top plate, are very hot. Pay attention and do only touch the operating elements and switches, protect yourself by wearing safety working clothing (work gloves) and avoid direct contact with the skin. Operation and cleaning only for instructed personal. Service and repair must only be carried out by trained and authorized personal. In case of damages to be based on not proper qualified maintenance and not proper advised cleaning personal and incorrect use there will be no responsibility and warranty claim. Security for appliances with gas connection: Subsequent changes of the air conditions in rooms in which are working gas heated appliances are prohibited. 2

4 Always pay attention that the rooms will be sufficient ventilated and there will be sufficient combustion air for the correct function of the burners, otherwise it can be very dangerous, in worst case it can threaten live of the personal. Air conditioning systems should only be planned and installed by suitably qualified staff. In case of any smell of gas, do not ignite flames. Immediately close the main gas supply valve. Open windows and check with care for any leakage. If the cause can not be found, inform a specialised gas fitter or the gas supplier. The gas connection has to be carried out by an authorised fitter regarding to the local currently valid regulations. These regulations as well as the regulations of the local gas supplying companies have to be met totally. Please observe relevant requirements! (e.g. in Germany among other regulations: DVGW- TRGI, TRF; DVGW, working papers G600 and G634, VBG 21). In case of taking the appliance out of operation please set all temperature control knobs on off or 0, before closing the main gas valve. Follow up the same steps in case of repair and service. 3.3 Advice on shipment Carry the equipment only in original packing to avoid damages and additional cost. Check appliance for damages Do not raise or move the appliance using the top plate, the lower edges on the side or the door handle. Use the lower edge at the base frame in front or at the back instead. For damages caused by wrong installation and shipment the supplier cannot be hold responsible and the claim for warranty expires. 3.4 Placing the appliance Do not install the appliance next to walls, kitchen furniture, decorations or other inflammable materials. Otherwise: fire hazard! For minimum distances please refer to Technical Data sheet. Pay attention to the local fire protection regulations! The appliance must be installed in levelled position, (use water level). Otherwise the for instance the drip pan drawer will not work perfectly. Height-adjustable feet can level the uneven floor in a range of +/- 20 mm. Therefore turn the feet clockwise to lift or against clock to lower the appliance. In case of installation on a concrete base you may have to bolster it if needed Placing Free-standing For installation as a free-standing (single-) appliance, it must be attached in a suitable way to prevent the appliance from tipping over or moving Placing in groups or blocks For installation in groups or blocks the appliances must be connected with each other by using suitable connection elements. This is in the interest of hygiene. Furthermore, take note of the respective instructions in the leaflet for the version type, the brochure or the installation diagram. 3.5 Gas-Connection First take away the front panel below the open cabinet. Pay attention to the needed gas type (natural gas and the pressure, otherwise see No. 8.). Conversion to different gas types. Local gas conditions The necessary gas data like type of gas and pressure you will get from your gas supply company. Gas connection by an authorized gas fitter. Please check whether the dimensions and the position of the gas outlet correspond to the specifications in the Technical Data sheet. The gas pipe from others has to be connected with gas pipe in the appliance. All gas valves, connections and pipes have to be checked for leak tightness with suitable methods. The appliance is designed for a maximum of working pressure (see table technical data). The connection terminal should be checked for signs of leakage at a maximum pressure of 150mbar. The fittings must not be operated during this check. Before the appliance is put into operation, the gas conduit should be deaerated via the pressure measuring nipple on the main gas pipe. 3

5 After completing all installation work remount all covers and panels and screw them tight Free standing appliance The pipe can come through the bottom or through the back site (see 3.4.1). In case of connection trough the bottom the pipe for connection from others must be 50 mm Wall or table top appliance with Installation on an Installation Wall / Bridge In case of connection with an installation wall or bridge or a board hanging on the wall (ACC 881), please use the connection at the bottom or at the back of the appliance Wall and table top appliance: Connection through the rear wall In the rear at the right edge of the appliance you can find an angle where the breakdown is screwed on downwards. This angle covers the accessibility to the plumbing trunk. Please remove the angle and screw it on rotated about 180 so that you have the accessibility to the trunk. 4 Correct use of the appliance / Operation Pay attention that the room will be sufficient ventilated. Take out the drip pan and fill with water or sand. Take the lava stones and put the stones equally on the support-sheet under the grid, % of the support-sheet area must be covered with stones. This enables that the grill is ready to use in a short time, the heat will be distributed in the optimal way and the food will be cooked equally. The stones must not be too big, otherwise crush the stones outside of the appliance. After several times use the lava stones have to be changed because the stones will be coated with fat and oil. Lava stones are usually available in 3 sizes. Lava stone package: 3 kg small (size: approx. 40x35x25 mm) Lava stone package: 5 kg medium (size: approx. 40x35x30 mm) Lava stone package: 9 kg large (size: approx. 45x45x35 mm), not suitable for grill. 4

6 Together with grill will be delivered 1 or more packages with 3 kg (size: approx. 40x35x25 mm). 4.1 Initial Operation Withdraw any protection foil. Before starting the appliance please clean it with diluted soap solution. Before the grill will be used with food fire the grill for 1 hour without food but with lava stones and maximum power. Pay attention: Initial operation only by authorized gas fitter. The fitter must check the leak tightness, pressure etc. according to article 4.2. Open the main gas supply valve and check function. 4.2 Check functions Check the connecting pressure (flow pressure): connect an instrument for measuring pressure to the pressure measurement nipple on the main gas pipe. The pressure for checking the appliance on leak tightness should be max. 150 mbar. Switch on the burners and check whether the permitted connection pressure is maintained. Heck whether the correct injectors for the gas connection have been fitted (See adjustment, conversion instructions No. 8.) After measurement, close the sealing screw of the pressure measurement nipple again. Switch on all burners. Before the gas is lit for the first time, there will be air in the pipes. For this reason it will take a little time until the ignition burners can be lit. It is possible a reset must be done. Check for ignition, cross-lighting and flame stability, it can be done through the gaps between the lava stones or through the sight glass. 4.3 Operation Turn the control knob on star and keep it pushed. Then press the piezzo igniter button quickly several times (max. 5 times) and the pilot flame will light. Now keep the control knob pressed for about 10 seconds, then release and turn to the left into the preselected position. Hereafter check visually through the sight glass and through the lava stones if the burner will work properly. If the flame extinguishes, wait 5 minutes before re-ignition to avoid safety problems, like fire and explosion. The required adjustments (full flame or small flame) will depend on the amount and consistency of the food to be cooked. If you turn the control knob on star, the grill is on stand by level only the pilot flame will work. To switch off the appliance, turn the control knobs to zero (0) and also the pilot flame will extinguish. (see picture 4) To protect the food from overheating by the (even with small flame) high storage capacity of the lava stones the rear area of the grid may be lifted in 2 levels by levers on the front panel. This enables a soft cooking. For this you may press the handle downwards for lifting (see picture 2) and press it down, then fix it in the needed position. In the reverse way you can lower the grid again downwards. 4.4 Cleaning and care of the appliance Please pay attention to the hygienic regulations which are valid in your company! The following advices are no substitutes. (Pay attention to Recommendations for looking after largescale kitchen appliances made of stainless steel ) To avoid any problems clean the appliance daily. Attention! Do not spray the appliances with water, steam jet or high-pressure cleaners. The appliance has to be turned off when cleaning the surrounding with water, steam jet or high-pressure cleaner. Before you can clean the appliance it must be switched off and allowed to sufficiently cool down. Parts of the appliance or accessories that come in contact with food must be thoroughly rinsed with drinking water after being treated with cleansing agents. Do not use inflammable liquids for cleaning. 5

7 To facilitate the cleaning of the grid, remove it from the grill The meal remains on the surface can be removed now with a scraper. During the cleaning protect the burner and pilot burner from water or dirt, for example by wrapping these parts tight with aluminium foil. During the cleaning process the drip pan should stay inside and be cleaned afterwards. The lava stone support sheet can also be removed after loosen the pivot point of the lifting device. In case of persistent dirt spray the grill special with health-compatible degreaser and let it work for approx minutes. Then clean with a coarse sponge and wipe off with clear water. Note: The cleansing agents must not contain any chlorine and fluorine because these compounds can have negative effects even on high grade stainless steel. 5 Maintenance and Repair 5.1 Maintenance and Repair The appliance must be maintained once a year (minimum) by an expert (qualified by manufacturer). (Pay attention to Recommendations for cleaning and care in the encl.) 5.2 Actions during continuous interruption Please clean properly. Turn the temperature control knobs to O, and cut the gas-supply-connection. 6 Faults and their Rectification 6.1 Fault rectification In case of repair close the gas regulators on the appliance and gas supply from others. fault cause solution Burner does not burn Main gas supply valve closed Open gas valve Burner does not ignite Piezzo igniter broken Change piezzo igniter The pilot flame does ignite/burn but the flame will not hold Burner does not burn Flame with bad appearance Smell of gas Control knob not in the right position pressed or pressed not long enough Control knob during ignition process not pressed deep enough Burner dirty Pipes or Fittings leak Turn control knob not in the right position and press about 10 seconds Control knob press and hold deeply pressed during ignition (picture 4) Built out burner, clean it, open the small holes with a pin X Control knob in Position 0 and close main gas supply X = repair only by authorized personal If the fault does not apply to any of the above-mentioned possibilities, disconnect the appliance from the gas connection/ valve and call our service department. Repairs should only be carried out by qualified staff. Please tell us the serial number and the type designation which you will find on the appliance identification plate. The appliance identification plate is on the title-page of this documentation and on the panel A at the appliance. 6.2 Service Department Ascobloc Service-Center: Tel. +49(0)351/ Fax +49((0)351/ kundendienst@ascobloc.de 6

8 7 Spare parts 7.1 Spare parts list Pos. Prescription Type / Variation ID No. notes 1. Feet of appliance AGL 200/400/600 08/ Knurled knob AGL 208/408/608 08/ Knob for Gas Valve 09/ Scale ring for Gas valve knob 08/ Round-shaped grid surface AGL / / Round-shaped grid AGL / / Round-shaped grid AGL / / V-shaped grid AGL / / V-shaped grid AGL / / V-shaped grid AGL / / Lava stones 15/ Splashguard AGL 200/208 06/ Splashguard AGL 400/408 06/ Splashguard AGL 600/608 06/ Control valve PEL 21 S Pilot burner, complete 10/1338 X 10/1183 X 17. Thermoelement 09/1930 X 18. Burner 10/1409 X 19. Piezo-igniter 10/1215 X X = repair only by authorized personal 8 Instructions for conversion to different gases in general If not otherwise indicated during the order processing, the standard factory setting is the following: Gas connection: natural gas H 20 mbar This appliance can be converted to different gases. These conversions must be carried out by a qualified gas fitter in accordance with the locally applicable regulations. Close the gas main valve. The use of other nozzles especially larger ones than the nozzles permitted for the gas/supply pressure will destroy the appliance and is detrimental to the health of the staff (CO emission!). The gas setting made at the factory is specified on the appliance data plate. Subsequent adjustments to other types of gas must be permanently marked on the data plate of the appliance. For this purpose the sets of conversion injectors have been provided with stickers. Only use the special nozzles to be obtained from the manufacturer customer service! 7

9 8.1 Changing the nozzles (Pictures 1) burner The main and the low power setting nozzles are available in the main gas valve (PEL 21S) after take away of the control panel sheet. At first withdraw all knobs. To do this take a small screwdriver behind the control knob, lever it and withdraw the knob with two fingers forward. Then loose the screws of the control panel sheet (down side) and take away the panel with care. The main nozzle (2) is situated in front of the injector of the burner. Unscrew the main nozzle (SW 14) out of the nozzle holder and screw in the new nozzle in up to the end. The low power setting nozzle (1) is situated in the gas tap/ gas valve left above. Unscrew the small nozzle (black o ring) with a flat screwdriver and screw in the new one Ignition (pilot burner) Pilot burner nozzle (3), a small cap/ hat on the cone shaped ring can be changed by unscrew the pilot gas pipe, be careful with the gas pipe. Fasten all parts and screws again Make a note about the conversion on the unit as well in the Operating and Installation Instructions After changing the nozzles check the appliance again like for initial operation (see article 4.1/ 4.2 page 7) 9 Pictures Pilot burner nozzle Ignition gas pipe Thermal element Gas tap PEL 21S Low power setting nozzle Main-nozzle nozzle Nozzle/ jet holder Pictures 1 To do list for conversion to other gas types 8

10 Grill Grillrost- lifting device Höhenverstellung Sight glass for flame supervision Schauglas zur Flammenüberwachung Piezzo igniter Piezo- Zünder AGL 200 AGL AGL 208 AGL Pictures 2 Lava stone Grill AGL 20x40x Control knobs 9

11 Piezzo Piezo- Zünder igniter Gas Gastap Einstellglied (gas setting valve) 1100 ca. 9 Fettauffangschieber Drip / grease collecting drawer AGL ca. 9 AGL Pictures 3 Lava stone Grill AGL 60x Control knobs 10

12 Operation gas tap (setting valve) AGL 20x, 40x, 60x Betätigung Gas- Einstellglied Lavastein- Rostgrill Aus- Pos. Stellung 0, closed Stellglied geschlossen Zündstellung Position: Ignition Knebel tief drücken, ca. 30 nach links (about 30 to the left) and press in Zündstellung drehen, gedrückt halten und mit and keep pressed Piezozünder (max. 5x in rascher Folge drücken), same time press piezzo igniter several Zündbrennerflamme anbrennen, times ca. 10 Sekunden gedrückt halten, danach ungedrückt auf Vollbrand bis Anschlag nach links ca. 60 drehen. Bedienungsanleitung beachten! Vollbrandstellung Full power flame Knebel about drücken, 60 to the ca. left 60 nach links Kleinbrand stufenlos einstellbar Kleinbrandstellung Low power setting, small flame Kleinbrand Back: up to position stufenlos Full einstellbar, power to the right, Then further to Position ignition, easy press knob, ZURÜCK then to position nach rechts 0 bis Rastpunkt Vollbrand drehen, weiter zurück nach rechts bis Anschlag Zündstellung drehen, Knebel leicht drücken und in Aus- Stellung bringen Pictures 4 Lava stone Grill Gas Control knob (valve) 11

13 10 Declaration of conformity EC-Declaration of conformity for CE-mark The manufacturer Gastro-Gerätebau GmbH Grüner Weg 29 D Dresden, Germany declares that the following appliances Type Specification Ident.- No. Free-Standing Appliances AGL Lava Stone Grill, round-shaped grid, 1 burner AGL Lava Stone Grill, V-shaped grid, 1 burner AGL Lava Stone Grill, round-shaped grid, 2 burner AGL Lava Stone Grill, V-shaped grid, 2 burner AGL Lava Stone Grill, round shaped grid, 3 burner AGL Lava Stone Grill, V-shaped grid, 3 burner Wall-, Table-Top Appliances AGL Lava Stone Grill, round shaped grid, 1 burner AGL Lava Stone Grill, V-shaped grid, 1 burner AGL Lava Stone Grill, round-shaped grid, 2 burner AGL Lava Stone Grill, V-shaped grid, 2 burner AGL Lava Stone Grill, round-shaped grid, 3 burner AGL Lava Stone Grill, V-shaped grid, 3 burner correspond to the determinations of the Gas Appliances Directive 2009/142/EC, including effective changes at the time of this directive. Dresden, ppa. R. Ziegler Technical director 12