VACUMAT. process engineering. has set the standards. We were the ones. to invent it. VACUMAT ProfileCoat

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1 VACUMAT process engineering has set the standards. We were the ones to invent it. VACUMAT ProfileCoat

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3 Perfect Coating quality has a name: VACUMAT VACUMAT ProfileCoat The VACUMAT ProfileCoat sets new standards for profile coating in economy, precision and flexibility online or offline irrespective of the material used. The VACUMAT ProfileCoat makes the reliable coating of work pieces with profile possible, using a water based and weather resistant coating system. Different customer requirements can be quickly and flexibly reconfigured. The offline version as the heart of a coating line is the most versatile in displaying variations, consisting of pre-cleaning, coating and drying. The operator can rapidly adjust for individual requirements. The online version can be placed directly in an extruder line. The performance characteristics An extremely high coating quality due to a reliable overspray free Schiele VACUMAT application technology proven for decades. High efficiency. No time consuming masking of profile segments. Rapid color and profile changes allow joboriented coating and therefore a considerable reduction of the inventory level of stock on hand. Absolute even and homogeneous coating even in difficult to reach places. With new profile forms, the machine operator can produce and exchange the required cover mask in the shortest possible time. The newly developed Teflon coated and cooled application chamber, with quick-change system for matrixes and masks, reduces the time, energy and costs for cleaning and material loss during color changes to a minimum. The most modern coating material management system monitors and regulates the coating medium characteristics and guarantees constant quality during continuous operation. High production safety factors. The VACUMAT is designed for 24 hour continuous operating. The VACUMAT application chamber facilitates the economical and precise partial coating including undercut profile segments Masks are mounted in the Teflon coated and cooled application chamber precisely covering the area that is not to be coated. In connection with the specially developed transport system, with rapid roller changes, expenditure of time for profile change in the line is minimized. This facilitates a flexible, economical and order related coating. All adjustment parameters are reproducible. Range of applications VACUMAT ProfileCoat offers an unlimited range of application possibilities. The VACUMAT ProfileCoat is individually tailored to the requirements of the customer order and fitted to the profile form. Examples of common materials that can be coated are: PVC, polypropylene, wood, metal... In the Schiele test lab we can conduct intensive experimental and practical trials or tests and produce coating examples. Please contact us. The VACUMAT ProfileCoat offers an optimum of economics, precision and flexibility independent of material. Vacuum-application chamber Flood frame Coating material Cover mask Work piece 3

4 VACUMAT ProfileCoat precision and flexibility now also for the coating of plastics VACUMAT ProfileCoat Functioning principle A VACUMAT coating unit, consisting of transport elements and application chamber, is arranged in the production line. Modular construction and individually built connection components allow an easy integration and a modification suited to the application requirement. The VACUMAT application chamber is connected with the VACUMAT. Matrixes that are only a few millimeters larger than the work piece, are installed at the entrance and exit of the application chamber. The work piece is guided through without coming into contact with the matrixes. VACUMAT application chamber with VACUMAT -entrance matrix and flexible VACUMAT -transport system A low-pressure system is created in the VACUMAT. This low pressure causes suctioned air to flow along the profile. The coating medium, inserted into the air stream at the same time as the profile, settles homogeneously and safely on the application surface under the vacuum effect. Even complicated profile forms with undercut profile segments are coated with superb application precision. At the exit of the application chamber suctioned air flows along the profile surface. The coating application is reliably homogenized and excess coating medium is returned to the application cycle. This results in a waste free use of the material in the VACUMAT systems. 4 The medium transport system is movable with integrated filter system. The fitting of an automatic refill of the coating medium is an optional feature

5 Extremely efficient vacuum compressor for a productive enterprise The vacuum setting is infinitely variable (adjustable without steps) The low-pressure indicator is an optical control instrument The clearly laid out control panel provides a convenient and rapid response control The steam air humidifier together with the dew point control guarantees for constant viscosity of the coating material and for a easy cleaning of the unit Teflon coated and cooled application chamber with rapid change system for matrixes and masks Quick-snap rollers and a flexible, free adjustable transport system expedite the effortless and speedy resetting of the coating medium unit Foto: VACUMAT ProfileCoat with VACUMAT transport system for window profiles 5

6 The guiding system can be adjusted individually. All settings are reproducible!

7 VACUMAT vacuum coating technology in a nutshell, unlimited in its range of applictions VACUMAT MasterCoat Vacuum coating of profile elements and surfaces regardless of the profile, without waste and overspray. Various coating mediums can be employed. All round coating and coating of individual segments are possible all in one pass, without having to interrupt the production process. Brilliant surfaces are the result. Depending on the coating system, layer thicknesses of 10 to 200g/m 2 can be achieved. VACUMAT FutureCoat Vacuum segment coating of profile elements and surfaces, without waste and overspray. The high precision of the coating process guarantees maximum surface results. In the execution of the VACUMAT FutureCoat Vario process, work pieces of varying widths can be coated with the minimum of change-over time, without the coating head having to be changed. VACUMAT EdgeCoat Vacuum coating without waste and overspray from the edges up to the adhesive joint, or up to a fixed border this means that separate protective masking of pieces is not necessary. Various coating mediums can be employed. In the execution of the VACUMAT EdgeCoat Vario process, the axis-controlled coating head adjusts itself automatically to different-shaped edges and rabbet shapes. Exceptionally minimal space requirements. Equally suitable for push-push coating and the coating of individual parts. VACUMAT LaminateCoat Vacuum hydrophobation of the edges of laminated flooring elements with sealing agents, without waste and overspray. VACUMAT technology consists of a unique method of controlling precisely and effectively the amount of coating medium being distributed. It guarantees that the middle layer of the supporting plate, where a high measure of effective protection is essential, receives a constant application of the necessary amount of moisture-repellent agent to the cross-section of the profile. VACUMAT SpecialCoat Schiele provides vacuum coating systems modified to specific products or coatings, which apart from being used within the wood processing industry, can also be employed in countless other fields of application. The most varied coating agents can be applied to the most varied work pieces. There are no limits in terms of the shape of the work piece. Considerably high feed rate speeds can be accomplished. 7

8 The technical characteristics described in the prospect relate to the latest state-of-the-art known to Schiele at the time of the printing. The legal relationship is only valid for the agreed contractual technical characteristics. The rates or amounts described herein are the standards achieved under controlled operations and can vary during the practical operations. All rights are reserved by Schiele regarding modifications or changes to the tangible construction features. Wimmer, Lahnstein 4807 A 4 Köln A 59 A 565 Bonn bfahrt iederzissen A 61 Trier Bonn A 48 Koblenz A 61 Köln A 3 A 66 Frankfurt A 67 A 3 Würzburg/ Nürnberg 119 Niederzissen Ludwigshafen Stuttgart/ Basel Brohltalstraße A 61 Kapellenstraße Cologne/Bonn airport Düsseldorf airport Frankfurt airport Luxembourg airport = 65 km, = 125 km, = 145 km, = 154 km, In terms of accessibility, our company premises in Niederzissen are situated in a convenient position near to the A61 motorway, just 2 km from the Niederzissen motorway exit. We look forward to your visit. Schiele Maschinenbau GmbH Brohltalstraße 153, D Niederzissen Telefon +49 (0) / Fax +49 (0) / office@schiele-maschinenbau.de Perfect surfaces on wood, metal and plastics