Commercial Air Conditioners 2017/2018
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- Bruce Maxwell
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1 Coercial ir Conditioners 207/208 Water Cooled Screw Chiller Flooded type kW (R34a)
2 Midea CC Midea CC is a key division of the Midea Group, a leading producer of consumer appliances and provider of heating, ventilation and air conditioning solutions. Midea CC has continued with the tradition of innovation upon which it was founded, and emerged as a global leader in the HVC industry. strong drive for advancement has created a groundbreaking R&D department that has placed Midea CC at the forefront of a competitive field. Through these independent efforts and joint cooperation with other global enterprises, Midea has supplied thousands of innovative solutions to customers worldwide. Midea Company Introduction Midea CC Introduction
3 There are three production bases: Shunde, Chongqing and Hefei. MCC Shunde: 38 product lines focusing on VRF, Split Products, Heat Pump Water Heaters, and HU/FCU. MCC Chongqing: 4 product lines focusing on Water Cooled Centrifugal/Screw/Scroll Chillers, ir Cooled Screw/Scroll Chillers, and HU/FCU. MCC Hefei: product lines focusing on VRF, Chillers, and Heat Pump Water Heaters. 206 cquired 80% stake in Clivet. 205 n international strategic Platform brings Midea Group, Carrier Corporation and Chongqing Mechanical & Electrical come together for the chiller business in the field of coercial air conditioners. 204 Proudly introduced the new series of water cooled screw chillers, featuring high efficiency. 203 Launched the first super efficiency centrifugal chiller with dual stage compressor and full falling-film evaporator. 200 Launched the centrifugal heat pump chiller units Developed the Smart Star new generation Semi-hermetic centrifugal chiller Won the first Midea centrifugal chiller project oversea Launched the first Chinese VSD (Variable Speed Drive ) centrifugal chiller unit cquired MGRE entered the chiller industry. 200 The R34a (LC) series centrifugal chiller was named as the national key product. 999 Entered the CC field.
4 Contents Midea water cooled screw chiller is a classic products that operates on a flooded type evaporator and high efficiency compressor. Optimized system design and enhanced heat exchange efficiency mean the unit works best under both full load and partial load. Every chiller is fully factory tested and gas charged before shipment. It's an ideal choice for hotels, shopping malls, hospitals, factories, cinemas and other civil architecture air conditioning system. Its uses also extend into the plastic industry, electroplating industry, food processing, chemical industry and other processing facilities that require large amounts of chilled water. 03
5 Contents Contents 05 Nomenclature 06 Features and benefits 0 Specifications 2 Dimensions 20 Selection software 2 Reference projects 04
6 R34a Flooded (340 to 780kw) Nomenclature LS B LG *** - M C F Water cooled chiller Compressor structure type B: Semi-hermetic Compressor structure type LG: Screw type compressor Nominal cooling capacity (kw) Flooded evaporator Refrigerant type C: R34a, Omit for R22 Design sequence code Structure Electrical control panel Touchscreen panel High efficiency screw compressor Flooded type evaporator Emergency button Safty release valve Shell and tube condenser Electronic expansion valve Fast connection victaulic fitting 05
7 Features and benefits Green chiller R34a environmentally-friendly refrigerant: Refrigerant is chlorine-free HFC with zero ODP (Ozone Depletion Potential). Very low GWP (Global Warming Potential). R34a Flooded (340 to 780kw) Stable and Reliable dvanced twin-rotor screw compressor djustable capacity valve Stepless adjustment or four stage adjustable capacity. Built-in oil separator High precision filter, oil separation efficiency up to 99.5%. Direct motor drive High mechanical efficiency, low compressor speed, low noise levels. Refrigerant discharge One-way valve to avoid rotate in reverse during long time stop. Twin screw rotor Patented type line design, high volumetric efficiency, smooth operation. Hermetic motor Refrigerant cooled motor, no expelled heat. Semi- hermetic structure Semi-hermetic compressor, moveable bolts, easy maintenance. High efficiency heat exchange technology Evaporator Condenser Gas refrigerant Chilled water outlet Filter Gas refrigerant inlet Filter Cooling water outlet EXV Liquid refrigerant Tube Chilled water inlet Liquid refrigerant outlet Cooling water inlet Orifice High efficiency shell and tube heat exchanger, 2 pass, straight water pipe, easy to clean. Both two side cover can be exchanged to meet customer s requirement for condenser. 06
8 R34a Flooded (340 to 780kw) dvanced oil system doption of the special oil separation and return system, built-in oil separator, ensure the systems' stability. The lubrication system can heat oil to match the chillers exact requirements, guaranteeing the system is always protected against unnecessary wear. User-friendly operating interface Complete and safe control system: The unit is designed with multiple security measures to ensure safety and reliability. ll sensors and safety features are assembled, equipped and undergo strict testing in factory. Touchscreen display: Color coded, easy for operation. Three status indicators on the screen clearly indicate power, system status and counication Intelligent control By monitoring all parameters, the intelligent control logic decides the best load adjustment method, it optimizes the EXV and the capacity slider to guarantee safe operation under various load conditions. Conventional BMS systems only focus on the interlock control, operation status and parameter monitoring, which achieves automation and energy management,but fails to realize the benefits of equipment synchronization. Midea centralized energy management system attaches importance to building load prediction and control, and coordinates the operation of air-conditioner, fan and water pumps to realize optimum energy management. System control functions: Pragmatic control modes Equalized operation time Touchable Screen Central Controller Electricity panel Optimum operation schedule System data report Strategies to address problems Remote counication function Pressure difference sensor Temperature sensor Water flow meter Electrical operated valve Chilling water pump Chilled water pump Cooling tower Centrifugal Chiller Centrifugal Chiller Screw Water Chiller 07
9 Electrical control R34a Flooded (340 to 780kw) Midea intelligent controller Midea water cooled screw chiller adopts a Microprocessor controller which enables the user to monitor and control the chiller with precise accuracy. The Microprocessor control system guarantees high precision and stability. The module-designed control system is easy for installation and maintenance. The chiller comes with a reserved RS485 port which can be interfaced with BS (Building utomation system). Remote monitoring and control of the chiller is possible. True color touchscreen Control regulations,operating parameters, diagnostics reports, and error messages are all displayed on a 7 inch, colors TFT screen with resolution. The screen also displays error codes, various settings, specified temperature and pressure values, the status of operating parameters and options. Weekly operation scheduling The user can set the chiller operation schedule on the weekly timetable to run and stop the chiller automatically. If an unscheduled shutdown occurs, the chiller will not restart unless manually reset. Power-down memory function When powered-down, the chiller will maintain previous running mode and parameter set point. 08
10 R34a Flooded (340 to 780kw) Data acquisition & storing Records a max. of 256 of the lastest alarms and 500 seconds of chilled/cooling water temperature trend display. Password protection user, installation and coissioning technician as well as a factory password are pre-generated for each unit. Unauthorized access to the control is protected by randomly-generated passwords. Self-Diagnosis Self-diagnosis is always performed prior to start-up to enable safe operation. Only after all the requirements are met, the chiller will start. If any malfunction occurs, it will be displayed on the screen. Multiple protection features guarantee the safety and stability of the unit. Items High/low pressure protection Power open phase protection nti-freeze protection under cooling mode Frequent startup protection Overcurrent protection of Comp. Overheat protection of compressor Water flow protection Reversal protection control(prs) Function Guarantees the Comp. runs in the right range thus ensuring its lifespan Protects Comp. from damage in case of open phase or anti-phase Protects the evaporators' copper pipes from damage caused by water freeze Protects Comp. motor winding from burnout caused by frequent startup Protects Comp. from burnout caused by heavy current Protects Comp. from damage caused by a lack of refrigerant or lubricant Protects Comp. from burnout caused by heat-exchanger failure Guarantees the comp. motor runs in the right direction 09
11 Specifications LSBLGXXX/MCF Cooling capacity kw R34a Flooded (340 to 780kw) Power input COP Semi-hermetic screw compressor kw kw/kw Circuit Circuit B Quantity Quantity Oil recharge Circuit L Circuit B L Refrigerant Type R34a Circuit kg Circuit B kg Control Type EXV+Orifice Evaporator Type Shell and Tube Flooded Water flow m 3 /h Pressure drop kpa Max. pressure kpa Connection Type Victaulic coupling Water inlet/outlet pipe dim. DN50 DN50 DN50 DN200 DN200 DN200 Condenser Type Shell and Tube Water flow Pressure drop m 3 /h kpa Max. pressure kpa Connection Type Victaulic coupling Water inlet/outlet pipe dim. DN50 DN50 DN50 DN200 DN200 DN200 Unit length Unit width Unit height Packing length Packing width Packing height Net weight Shipping weight Running weight kg kg kg Note: Nominal cooling capacities are based on following conditions: Chilled water inlet/outlet temperature 2/7 C(53.6 F /44.6 F); Cooling water inlet/outlet temperature 30/35 C(86 F /95 F). The design fouling factor for evaporator is 0.076m 2 C/kW(0.000ft 2 F.hr/Btu) and for condenser is 0.044m 2 C/kW( ft 2 F.hr/Btu). 0
12 R34a Flooded (340 to 780kw) LSBLGXXX/MCF Cooling capacity kw Power input kw COP kw/kw Semi-hermetic screw compressor Circuit Quantity Circuit B Quantity Oil recharge Circuit L Circuit B L Refrigerant Type R34a Circuit kg Circuit B kg Control Type Evaporator Type EXV+Orifice Shell and Tube Flooded Water flow m 3 /h Pressure drop kpa Max. pressure kpa Connection Type Water inlet/outlet pipe dim. Condenser Type Victaulic coupling DN200 Shell and Tube Water flow m 3 /h Pressure drop kpa Max. pressure kpa Connection Type Water inlet/outlet pipe dim. Victaulic coupling DN200 Unit length Unit width Unit height Packing length Packing width Packing height Net weight kg Shipping weight kg Running weight kg Note: Nominal cooling capacities are based on following conditions: Chilled water inlet/outlet temperature 2/7 C(53.6 F /44.6 F); Cooling water inlet/outlet temperature 30/35 C(86 F /95 F). The design fouling factor for evaporator is 0.076m 2 C/kW(0.000ft 2 F.hr/Btu) and for condenser is 0.044m 2 C/kW( ft 2 F.hr/Btu).
13 Dimensions Single compressor( LSBLG340~055/MCF) R34a Flooded (340 to 780kw) Cooling water outlet Cooling water inlet C Chilled water inlet Chilled water outlet G K F L H J E B D Model B C D E F G H J K L Dual compressor(lsblg200~780/mcf) Unit: LSBLG340/MCF DN50 LSBLG440/MCF DN50 LSBLG540/MCF DN50 LSBLG720/MCF DN200 LSBLG805/MCF DN200 LSBLG890/MCF DN200 LSBLG055/MCF DN200 Water inlet/ou tlet Cooling water outlet Cooling water inlet C Chilled water inlet Chilled water outlet G K F L H J E B D Model B C D E F G H J K L Unit: LSBLG200/MCF DN200 LSBLG300/MCF DN200 LSBLG40/MCF DN200 LSBLG620/MCF DN200 Water inlet/ou tlet LSBLG780/MCF DN200 2
14 R34a Flooded (340 to 780kw) Electrical data LSBLGXXX/MCF Standard voltage V 380V 3Ph 50Hz Voltage range V 340~420 Max. running current Max. power consumption kw Rated current Compressor Locked rotor mps Max. allowed current Rated current Rated power kw Compressor B Locked rotor mps Max. allowed current Rated current Rated power kw Crankcase heater Voltage V Total input kw Total mps Note:. Customer to specify the exact nominal power supply available on site so that correct electrical components are selected. 2. Main power must be supplied from a single field supplied and mounted fused circuit breaker. 3. The compressor crankcase heaters must be energized for hours before the unit is initially started or after a prolonged power disconnection. 4. ll field wiring must be in accordance with local standards. 5. Neutral line required on 380V-3Ph-50Hz(5 wires) power supply. 6. Rated load amperage values are nominal conditions. 7. ±0% voltage variation from the nominal conditions is allowed temporarily only,not permanently. 3
15 Pressure drop Flooded type (Evaporator) 60 Water pressure drop curve (evaporator) 20 Water pressure drop curve (evaporator) R34a Flooded (340 to 780kw) Water pressure drop(kpa) Water flow (m 3 /h) Water pressure drop(kpa) Water flow (m 3 /h) LSBLG340/MCF LSBLG440/MCF LSBLG540/MCF LSBLG720/MCF LSBLG805/MCF LSBLG890/MCF LSBLG055/MCF LSBLG200/MCF LSBLG300/MCF LSBLG40/MCF LSBLG620/MCF LSBLG780/MCF Flooded type (Condenser) 70 Water pressure drop curve (condenser) 40 Water pressure drop curve (condenser) Water pressure drop(kpa) Water pressure drop(kpa) Water flow (m 3 /h) Water flow (m 3 /h) LSBLG340/MCF LSBLG440/MCF LSBLG540/MCF LSBLG720/MCF LSBLG805/MCF LSBLG890/MCF LSBLG055/MCF LSBLG200/MCF LSBLG300/MCF LSBLG40/MCF LSBLG620/MCF LSBLG780/MCF pplication Range Items pplication range Condenser water entering temperature Evaporator water leaving temperature Water flow volume Temperature difference Fouling factor (m 2. C/kW) 25 C~35 C 5 C~5 C Flow volume rating ±20% 4~8 C Evaporator: 0.076, condenser: Voltage tolerance Voltage rating ±0% Phase tolerance Power supply frequency Evaporator max. working pressure on water side Compressor max. start count Environment quality Drainage system Storage and transport temperature RH(relative humidity) pplicable altitude range ±2% Frequency rating ±2%.0MPa 4 times/h 8times/day Highly corrosive environments and high humidity should be avoided. The height of water drainage should not be higher than the base of the unit. -25 C~55 C In + 40 C does not exceed 50%, + 25 C no more than 90% No more than 000m 4
16 R34a Flooded (340 to 780kw) Isolator Position the absorbers under the unit saddles before final positioning of the unit. The quantity of absorption used for each unit is always decided by the elasticity or durometer value of the absorber. Below please refer to the typical isolation pad and vibration isolator for selection. Typical isolation rubber pad Typical spring isolator tk 0 top face 20 Load value for reference Isolation pad Vibration Isolator Model Minimum load bearing (kg/e) Minimum Quantity Minimum load bearing (kg/e) Quantity LSBLG340/MCF LSBLG440/MCF LSBLG540/MCF LSBLG720/MCF LSBLG805/MCF LSBLG890/MCF LSBLG055/MCF LSBLG200/MCF LSBLG300/MCF LSBLG40/MCF LSBLG620/MCF LSBLG780/MCF Note: () Pads have to extend the full length of the saddle when isolation pads are used. (2) Level the unit to within 5 over its length and width after absorbers are installed. 5
17 R34a Flooded (340 to 780kw) Installation requirements: Be sure to take the base preparation and structure into consideration seriously during installation,particularly on rooftop installations in order to avoid noise and vibration. Consulting the building designer before conducting installation is recoended. drainage ditch should surround the base to ensure dewatering occurs. nti-vibration pad is to be placed between the base frame and foundation in order to avoid vibrations and unnecessary noise, and make sure the unit is aclinic during installation Typical Isolation structure nchor Bolt Chiller Frame Base Rubber Pad Steel Base Plate Concrete Base Notes: The maximum altitude difference (levelness) should be within 3 for the chiller base. The base should be raised 00. The installation base of the unit must be concrete or steel structure, which can bear the running weight of the machine. The top should be horizontal. It is ideal to prepare a drainage ditch around installation base. Put the steel plate and anti-vibration pad in the correct position. Finish the installation of the unit and the foundation bolt before secondary concreting. The foundation bolt should protrude 00. Spring isolators are specified on the sales order as an option. Unit bottom Unit bottom Spring shock absorber Foundation Rubber pad Foundation Steel plate (thickness 5) Spring isolator Rubber pad 6
18 R34a Flooded (340 to 780kw) Foundation dimensions Drainage ditch B E+500 E Evap Centre Line Cond Centre Line L B F R Front side of chiller D D+500 nchor Bolt M20X400 (Provided by user) Nut M20 (Provided by user) Gasket 200 (Provided by user) Chiller Leg Rubber Pad (δ 5) 200X200 Steel Base Plate ( δ 0) 200X50 (Provided by user) X50 Grout concrete after chiller is placed Model LSBLG***/MCF R34a Dimensions D() E()
19 Typical piping system ll piping should be installed independently in order to convey any stress and vibration to the chiller and have sufficient space for maintenance. Water flow switch is required and should be installed on the straight line (5 times the pipe diameter) of the Chilled/Cooling water outlet. It is recoended to install a thermometer and pressure gauge to measure the units operational condition. Notes: The diagram is the recoended water system schematic, some changes may be required to accoodate local conditions. utomatic Watering To Drain ExpansionTank R34a Flooded (340 to 780kw) Collector Distributer Flexible connection Check Valve Y-Shape Strainer Pressure Gauge uto vent valve Drain Valve Stop Valve Water Pump Temperature gauge Water Flow Switch 3-Way Valve Suggestion for energy conservation:. Choose the right pressure head for chilled water pump and cooling water pump. Choose proper pipe diameter and water velocity. Minimize pipe joint, reducing joints, pipe reducers, manifolds, and valves unnecessary to reduce local resistance loss. Choose proper water strainer (structure/meshes) and periodically clean. 2. Using a variable frequency water pump is recoended as it can reduce energy consumption by 30%-45%. 3. Using a water distributor and valves between floors or terminal SV to prevent chilled water from circulating in non-working terminals is recoended. 4. Do periodic cleaning of cooling tower and pipe system. 5. Select a location that provides sufficient air-flow for both air-inlet and outlet. 6. Make appropriate adjustments to chilled water inlet/outlet temperature and temperature difference according to the local climate. 8
20 R34a Flooded (340 to 780kw) Optional accessories NO. Name Model Instructions Picture Quantity Vibration damper reduces vibration and noise by Vibration damper SH series isolating the supports from the 4 floor. Can be installed in the control room through the cable connected to the unit touch screen. It can display all status 2 Remote control cabinet YCKZ-P information and complete all the unit operations(startup/shutdown, error confirm, etc.) Flange connection can be chosen for water pipe 3 Flange JB8/94 Standard flange connection. Customer can choose water side pressure.6mpa according to requirements. 8 Optional items Name Content Power supply 380V 3Ph 50Hz is standard and 400V/45V is optional. 60Hz product is also available. Water inlet/outlet connection Victaulic type connection is standard for the condenser and evaporator. Flange type connection is optional. High pressure water box Standard water box can sustain.0mpa pressure..6mpa or 2.0Mpa pressure is optional. Chiller vibration isolator Spring isolator and rubber pad are the optional accessories from the factory. Four steps compressor control Stepless compressor control is standard and capacity adjust in four steps is optional. High entering condenser water temperature High entering condenser water entering temperature up to 35 C. Multi unit centralized control Multiple units centralized control is optional (Chiller plant manager). PLC (Prograable Logic Control) The standard electrical controller is Midea Microprocessor and PLC is optional for various applications. Remote control & monitor panel Remote control & monitor panel for easy operation on site. BMS (Building management system) Open protocol RS 485 which is BMS compatible (BCnet or LonWorks). Witness performance testing Factory can arrange testing observation for customers. 9
21 Selection software Professional selection software makes the product selection process much easier and more efficient than conventional manual selection. Simple operating interface and smart arithmetic greatly improves selection efficiency. The user simply needs to provide several basic parameters, such as cooling capacity, fouling factor, power supply, etc. The program will then display all suitable models for easy selection.this software can be conveniently updated online. If you have any questions please feel free to contact us. Selection software We reserve the right to make change in design and construction at any time without notice. 20
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