Steam Jacketed Kettles All products that
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- Elmer Owen
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2 Contents Falcon has teamed up with Groen, leaders in steaming and boiling technology, based in the USA. Groen were established in 1907 and are recognised as the world s largest manufacturer of steam-jacketed kettles, braising pans and pressureless steamers. The Products include Floor Standing and Table Top mounted Tilting Kettles with capacities from 10 to 227 litres. Braising Pans (40 to 152 litre capacity) and Jacketed Boiling Pans (76 to 0 litre capacity) are also available. These products add an extra dimension to the comprehensive range of Falcon equipment used throughout the catering and hospitality industry. Whether its those special á la carte or banqueting occasions the heavy demands of the armed forces, prison services, health care and educational establishments, Groen s partnership with Falcon assures the caterer the confidence associated with reliable equipment manufactured to the highest standards INTRODUCTION TO STEAM JACKETED KETTLES Self Contained Floor Model Kettles Floor Standing Tilting Kettles Table Top Steam Jacketed Kettles Floor Kettles Direct Steam Direct Steam Table Top Kettles, Options & Accessories INTRODUCTION TO TILTING BRAISING PANS Tilting Braising Pans INTRODUCTION TO HyPerSteam STEAMERS What Makes HyPerSteam Different? Steam Jacketed Kettles All products that otherwise might be prepared in a stockpot, can be prepared more quickly and efficiently in a Groen Steam Jacketed Kettle. There is a Groen Kettle that is perfect for your operation and menu requirements HyPerSteam Steamers (Counter-Top) HyPerSteam Steamers HyPerSteam Steamers Tilting Braising Pans The Groen Braising Pan is now considered the most versatile piece of cooking equipment available today. Excellent for pan frying, kettle & griddle cooking, and braising. The versatility of the Groen Braising Pan makes it ideal for foodservice operations of all sizes Kettle Options and Accessories & Sizing Guide Braising Pan Menu Guide HyPerSteam Menu & Features Guide HyPerSteam Steamers The Groen Hypersteam range of steamers is a true breakthrough in steamer technology. Atmospheric steam generators coupled with a powerful fan increase steam velocity. The result is faster cooking times with even cooking temperatures throughout.
3 Introduction to Steam Jacketed Kettles Groen Kettles Cook Faster A stock pot only transfers heat on the bottom. A kettle transfers heat through the entire jacketed bottom and sides. Steam jacketed kettles have -4 times more heat transfer surface area than the same size stock pot, which means faster heat up and faster cook times. Groen Kettles Are More Efficient Kettles transfer more of their energy into the food product. Range burners only heat the bottom of the stock pot and can be inefficient. Groen gas heated kettles are 58-65% efficient and electric models are even more efficient. Faster cook times mean less energy used and lower fuel bills. Direct steam kettles can operate from an existing steam source, for even greater energy savings. Groen Kettles Save Labour A single chef or cook can prepare larger batches of your soups and other popular menu specialties, in a steam kettle. With even heating and precise temperature control, there is less need for constant "pot watching" and frequent stirring. Gear assisted manual and power tilts make product transfer and portioning fast and easy. With larger single batch capabilities, you can reduce repetitive work and utilise more automated prep equipment. Kettles are major labour savers. Groen Kettles Improve Consistency & Reduce Product Loss From Burn-on Groen kettles don't have "hot spots" and don't require constant stirring to avoid product burn-on and scorching. Steam jacketed kettles are ideal for preparation of delicate sauces, cream based soups, dessert fillings and heat sensitive confections. Even unskilled employees can consistently cook, reheat and hold menu items, batch after batch, day after day. Groen kettles are more "forgiving" than range top preparation methods and they make employee training easier. Groen Kettles Reduce Heavy Lifting... Counterbalanced tilting kettles and models equipped with product drawoff valves reduce the need for heavy lifting and simplify product transfer and portioning. Groen Kettles Are Easier To Clean... A Groen kettle can braise that meat, simmer a great sauce and boil three kinds of pasta, with fewer pans and less pan and utensil washing. And less burn-on means less pot scrubbing. How do Steam Jacketed Kettles Work? WATER OR PRODUCT OUTER JACKET INNER JACKET STEAM UNDER PRESSURE HEATING ELEMENTS (ELECTRIC) BOILING WATER Steam jacketed kettles cook faster, yet cost less to operate, and provide more even, gentle heating. How do they deliver this unique combination of power and cooking precision? The Amazing Thermal Efficiency Of Steam... Steam carries approximately six times the energy of boiling water and gives up that energy upon contact with a colder surface. This simple fact makes steam an ideal heat transfer medium, and steam jacketed kettles the ideal way to cook, reheat and hold a wide variety of menu items. Unique Kettle Construction... A steam jacketed kettle is formed from two stainless steel hemispheres, which are nested and welded to form a space or jacket to contain steam (MIN) Kettles Cook Faster & Use Less Energy! HEATING TIME IN MINUTES FASTER GROEN TDB/7-40 KETTLE ENERGY USED KWH 5Kg OF 18 C WATER TO 100 C 180% LONGER (2) 20 QUART STOCK POTS ON RANGE TOP SECTION SAVE GROEN TDB/7-40 KETTLE 42% MORE ENERGY (2) 20 QUART STOCK POTS ON RANGE TOP SECTION (KWH) When steam enters that jacket space from a built-in steam generator, it is a self-contained kettle. When steam is piped in from a remote boiler, it is called a direct steam kettle. Efficient Steam Heat Transfer... When steam enters the jacket, it expands to fill the entire space and transfers its energy load to the inner kettle wall and then into the water or food being heated. Heat is transferred uniformly through the entire jacketed hemisphere surface area. There are no hot spots or temperature variations. The Steam Pressure/Temperature Relationship... At atmospheric pressure, steam is 100 C. Under pressure, water boils and converts into steam at temperatures above 100 C. For example, at.5 bar, steam is 148 C. The rated maximum steam pressure of kettles varies by type, but typically is bar and higher on food processing and some cook-chill production kettles. This relationship between pressure and steam is important if more rapid heating or browning (caramelization of sugars) is required in a steam kettle. Then kettle models with higher rated pressures should be considered. See page 14 for Kettle sizing and options. 1
4 Self Contained Floor Model Kettles Groen self-contained, floor model kettles are perfect for preparing vegetables, stews, pasta, sauces, soups, gravies and much more. These steam jacketed kettles out-perform range top cooking with superior energy efficiency, high speed performance and greater productivity. Each gas or electric heated model makes its own steam. No remote steam source or boiler is required. All models are thermostatically controlled to heat and hold any product at the desired temperature, without scorching. Product transfers are accomplished with a tangent draw-off (stationary models) or a convenient, self locking tilt mechanism (tilting models). Non-Tilting Kettles Model EE, Steam Jacketed Boiling Pan Electric heated, self-contained steam source Air insulated sheathing over hot cooking surfaces 50mm tangent draw-off valve standard Energy saving hinged cover standard Precise thermostatic temperature control Low water safety control Your choice of 76, 151, 227 & 0 litre models Options: 75mm tangent draw-off, triple cooking basket inserts (TRI-BC), water faucets, 16 stainless steel interior Model AH/1 Gas heated, self-contained steam source Dependable electronic ignition Insulated stainless steel sheathing over hot cooking surfaces 50mm tangent draw-off valve standard Energy saving hinged cover standard Precise thermostatic temperature control Low water safety control Your choice of 76, 151, 227 & 0 litre models Options: 75mm tangent draw-off, basket inserts, water faucets, stainless steel interior, spray with flexible hose MODELS (Electric) EE-20 EE-40 EE-60 EE-80 Capacity (In litres) Dimensions Left to Right (In mm) Front to Back Electric Rating 12kW 24kW 24kW 6kW MODELS (Gas) AH/1-20 AH/1-40 AH/1-60 AH/1-80 Capacity (In litres) Dimensions Left to Right (In mm) Front to Back Gas Rating 100, , , ,000 2
5 Floor Standing Tilting Kettles Stationary Tilting Kettles (Non-Tilting) Kettles Model DEE/4 Electric heated, self-contained steam source Smooth gear assisted manual tilting kettle body Reinforced bar rim and large butterfly shaped pouring lip Precise thermostatic temperature control Low water safety control Your choice of 76, 151 & 227 litre models Options: Cover, 50mm tangent draw-offs, basket inserts, water faucet with swivel tap, spray with flexible hose Model DH Gas heated, self-contained steam source Patented fin tube burner assembly 62-65% efficient Dependable electronic ignition Smooth gear assisted manual tilting kettle body Reinforced bar rim and large butterfly shaped pouring lip Precise thermostatic temperature control Low water safety control Your choice of 76, 151 & 227 litre models Options: Cover, 50mm tangent draw-offs, basket inserts, water faucet with swivel tap, spray with flexible hose MODELS Electric MODEL DEE/4 Gas MODEL DH Capacity (In litres) Dimensions (In mm) Left to Right Front to Back Electric/Gas Rating kW 24kW 24kW 72, , ,000
6 Table Top Kettles Groen table top steam jacketed kettles are up to times faster and twice as energy efficient as range top cooking. From soups and stews to pasta and vegetables, Groen table top kettles are versatile, labour saving performers. All Groen kettles have a hand polished finish for easy clean-up and hygiene, and feature a reinforced bar rim to resist hard use. Compact, table top kettles are available in capacities up to 8 litres and may be direct steam heated or come with a self-contained gas or electric heated steam source. Self Contained Table Top Models Model TDB/7 Electric heated, self-contained steam source Two thirds jacketed construction Counterbalanced manual tilt Reinforced bar rim and large butterfly shaped pouring lip Precise thermostatic temperature control Low water safety control Your choice of 18 and 8 litre models Options: Lift-off cover, basket insert, TS/9 stand, table or cabinet mounting, left hand tilt, spray with flexible hose MODELS Capacity (In litres) Dimensions (In mm) Front to Back Left to Right Electric/Gas Rating TDB/7-20 Model TDH Electric SELF-CONTAINED Gas heated, self-contained steam source Patented fin tube burner assembly 62% efficient Energy saving electronic ignition standard Two thirds jacketed construction Counterbalanced manual tilt Reinforced bar rim and large butterfly shaped pouring lip Precise thermostatic temperature control Your choice of 18 and 8 litre models Options: Lift-off cover, basket insert, TS/9 stand, table or cabinet mounting, left hand tilt, spray with flexible hose Gas SELF-CONTAINED TDB/7-40 TDH-20 TDH kW 12kW 1,000 52,000 Model TS/9 Stand Groen can provide sturdy, easy to clean stand TS/9 for mounting our table top kettles. It provides the ideal kettle work height. New TS/9 stands can be ordered with a pull-out drain sink, with cover that doubles as a splash shield. Stand shown with TDB/7 kettle. TS/9 STAND ORDERING GUIDE MODELS TDB/7-20 & 40 TDH-20 TDH-40 TD/FPC TDB/7-20 TDB/7-40 Table Size 2 Table of Dimensions (in mm) Width Front to Back Height
7 Floor Kettles Direct Steam When house steam or a remote steam source is available, floor mounted, direct steam jacketed kettles add productivity and efficiency to any kitchen. Models come in a full range of sizes (from 76 to 568 litres) to meet the production requirements of any type of foodservice operation. Reinforced bar rim and one-piece welded construction make these kettles the most durable, maintenance free cooking equipment available today. Non-Tilting Kettles Tilting Kettles Model PT (Pedestal Mounted) Model FT (Tri-Leg Mounted) Direct steam heated Two thirds jacketed construction All stainless pedestal (Model PT) or Tri-Leg (Model FT) mounting 50mm tangent draw-off valve standard Energy saving hinged cover standard Reinforced bar rim construction Your choice from 76 through to 568 litres capacity Options: 75mm tangent draw-off, triple cooking basket inserts (TRI-BC), water faucets, stainless steel interior Capacity (In litres) Models Front to Back PT & FT Left to Right Dimensions (In mm) Rim Height Model D (Pedestal Mounted) Model DL (Tri-Leg Mounted) Direct steam heated Two thirds jacketed construction All stainless pedestal (Model D) or Tri-Leg (Model DL) mounting Smooth warm and gear assisted manual tilting kettle body Reinforced bar rim and large butterfly shaped pouring lip Your choice from 76 through to 0 litres capacity Options: Cover, tangent draw-off, triple cooking basket inserts (TRI-BC), water faucets Capacity (In litres) Model D Front to Back * Dimensions Left to Right (In mm) Rim Height Model DL Dimensions (In mm) Front to Back Left to Right Rim Height *Doesn t include wall clearance. Add 89mm for tangent draw-off. 5
8 Direct Steam Table Top Kettles Table Top Kettle Options & Accessories Model TDC/ Direct steam heated Two thirds jacketed construction Counterbalanced manual tilt All stainless steel trunnion support posts Reinforced bar rim and large butterfly shaped pouring lip Your choice of, 6, 9 & 18 litre models Options: Lift-off cover, basket insert, custom table and cabinet mounting Model TDA/1-40 Direct steam heated Two thirds jacketed construction Counterbalanced manual tilt All stainless steel trunnion support posts Reinforced bar rim and large butterfly shaped pouring lip 8 litre capacity Options: Lift-off cover, basket insert, custom table and cabinet mounting MODELS TDC/- TDC/-6 TDC/-10 TDC/-20 TDA/1-40 Capacity (In litres) Dimensions (In mm) Front to Back Left to Right Covers Kettle covers reduce heatup times, save energy, reduce the heat and humidity load on ventilation and HVAC systems and make the kitchen more comfortable for cooks and staff. Covers also can be used to control moisture content and reduction during cooking. Covers are standard on stationary floor models, with liftoff or hinged covers available for most other models. Draw-off Valves Groen stationary floor model kettles come standard with 50mm draw-off valves. Larger product outlets are available on these models, to make transfer of thick and chunky product easier. In addition, draw-off valves are available on all tilting floor model kettles, to provide an additional product transfer option. Water Fill Faucets Every Groen kettle is provided with a sturdy bracket with knockout, for mounting a water fill faucet. Available in single pantry (hot or cold) or double pantry (hot & cold) styles, fill faucets speed recipe preparation, eliminate carrying buckets of water and simplify kettle cleanup. Cooking Baskets Basket inserts are stainless steel wire baskets designed to make it easier to load, cook and unload product, when boiling vegetables, shellfish and pasta. A single basket is available for table top models, while floor models can be ordered with a triple basket set (TRI-BC), for preparing three different products at the same time. Table & Stands Groen can provide sturdy, easy to clean stands for mounting our table top kettles. Please refer to page 4 for details. See page 14 for further option details. 6
9 Introduction to Tilting Braising Pans Groen has continuously refined the basic design to meet the needs of high volume commercial and institutional foodservice operations. The Groen Braising Pan is now considered the single most versatile piece of cooking equipment available today. With its unique combination of large griddle surface, liquid capacity, quick tilting body and special vented cover, it can perform the duties of a range, grill, oven, kettle, steamer, holding and thawing oven, bain marie and more No other single piece of equipment can griddle cook pancakes and eggs for breakfast, kettle cook soup and grill hamburgers for lunch; and cook pasta with sauce, steam vegetables, and prepare pudding or jelly for dinner. The Groen Braising Pan does all this and can reduce your energy bill, cut labour, reduce waste, and produce consistently high quality meals. The versatility of the Groen Braising Pan makes it ideal for Commercial and institutional foodservice operations of all sizes. Whether you are producing a single staple or an extensive list of special items, a Groen Braising Pan can reduce preparation times, save energy, increase batch consistency and save effort. A Groen Braising Pan is the logical choice when replacing a range top, when you remodel your kitchen or when designing a new foodservice operation from the ground up. Groen/Quality Tilting Braising Pans HFP Series Heat Transfer Fins Groen precision welds up to 10 heat transfer fins to the bottom of Gas Heated Braising Pan models. These fins ensure an even heat distribution over the entire cooking surface... no hot and cold spots. Groen Burner Design Groen s Gas burner assembly design which delivers an average efficiency rating of 60%. That s the highest in the industry and translates into energy savings for you. See page 15 for menu ideas and cook times. 7
10 Tilting Braising Pans Griddle Cooking Manual Tilt The expansive cooking surface of the braising pan readily handles all griddle work. Kilos of bacon or sausage, dozens of hamburgers, grilled sandwiches, pancakes or french toast are handled with ease. Add breakfast or snacks to your menu or back up existing griddles. Only a portion of heating capacity is required for heaviest griddle loads. Pan Frying Groen braising pans fry heavy loads of chicken or fish and deep fry doughnuts, chicken and fish fillets with extra fast recovery time assured. Thermostatic control regulates oil temperature to prevent breaking down and thinning. Kettle Cooking Braising pans can do all types of liquid cooking. Total capacities range from 114 litres (Size ) through 151 litres (size 4). Wide temperature range provides for simmering and rapid boiling. High temperature flat griddle surface is ideal for browning meat in the first step of stew, chilli, or chop suey preparation. Oven Roasting Groen braising pans can be used to roast or bake all types of meat and poultry. Product is supported in the braising pan on wire racks. With cover closed, the cooking action is the same as a conventional oven. Thermostatic control allows cooking at normal temperatures (66-9 C). Low temperature wet roasting reduces shrinkage and holds in all the natural flavour. Braising Groen braising pans are the best suited appliance for quantity braising of meat and poultry. Quick browning then simmering with the cover down, brings out the natural flavour while sealing in the natural juices. Compared to an oven, cooking time is less than half. Equipment Versatility Critical in Today s Kitchens Model HFP/2- Gas heated, 60-65% efficient Heat transfer fins spread heat evenly Dependable electronic ignition Easy to clean open leg design Smooth action manual tilt (2 turns to full tilt) Heavy duty cover with condensate vent 75mm radius coved pan corners Factory installed faucet bracket Your choice of two sizes with 20mm pan depth standard Options: Water faucet with swivel tap. MODEL HFP/2- HFP/2-4 Capacity (In litres) Dimensions (In mm) Gas Rating Left to Right Front to Back When ordering specify natural or propane (gas) , ,000 8
11 Introduction to HyPerSteam Steamers Exclusive HyPerSteam Features Performance Features That Deliver 1 Powerful fan in cavity Faster steam velocity reduces cook times. 2 4 Large steam entry port(s) Large ports eliminate scale common with small ports or jets. Full 1 /2 pan slide spacing Allows proper steam flow around multiple 2 1 /2 deep pans. Simple operator descaling through cavity or access port. Saves money, ensures dependable operation longer unit life. 5 Free venting cavity drain with spray condenser. Eliminates odour and flavour transfer between foods a problem with no-drain steamers Solid, insulated one piece door Safer door design just warm when operating. Easy open no hands latch. Operator can open door while holding a loaded pan. Field reversible door. More flexibility for kitchen layout and future movement. Strong continuous hinge. Door won t sag, reduces leaks. Constant steam setting. For frequent use when timed cooking isn t required. Simple mechanical 60 minute timer Simple to use simple employee training. Clean Me steam generator descaling warning light/system. Helps protect unit from costly component failure reminds operator to clean generator. Integrated condensate collection sink with drain (HY-6 Series) Makes it faster and easier for operator to descale. Atmospheric steam generator (Twin generators on HY-6 Series). Less water on the floor, safer for employees. Warm cavity-true instant steam system. Fewer valves, gauges and components to fail. Ready to steam in 6-8 minutes from a cold start. No compensating timer required, no waiting for cavity to warm up. Narrow unit width: 6 Series only 546mm, 12 & 24 pan models 816mm wide. Faster morning startup, less preheat required. More pan capacity in less space. 18 Automatic steam generator flushing when unit is shut off. Helps reduce sediment and loose scale buildup. See page 16 for cooking information and features guide. 9
12 What Makes HyPerSteam Different? HyPerSteam is a radical departure from traditional convection steamers. Aware of the problems associated with conventional steamers, Groen engineers designed a line of steamers that: 1) cook faster; 2) are more dependable, have fewer parts and problems and ) can be easily descaled by the operator. In addition, the HyPerSteam family of steamers are compact, simple to operate, simple to service, and both energy and water efficient! HyPerSteam... created a new class of steamers. Let s review these breakthrough differences in steamer technology... Standard Pressure Boiler Convection Steamer HyPerSteam Twin Atmospheric Steam Generator / Convection Steamer ATMOSPHERIC CAVITY STEAM DISTRIBUTION MANIFOLD ATMOSPHERIC CAVITY STEAM CIRCULATING FAN ATMOSPHERIC CAVITY SOLENOID VALVES ATMOSPHERIC CAVITY STEAM CIRCULATING FAN POWER TAKE-OFF PROVIDES STEAM FOR KETTLE, ETC. PRESSURE GAUGE STEAM LINES ALSO PROVIDE GENERATOR ACCESS FOR DESCALING PRESSURE BOILER TWIN ATMOSPHERIC STEAM GENERATORS Standard Steamer Technology Large pressure boiler which requires safety valves, water level glass and pressure gauges. Float type water level controls with moving parts. Steam channelled through manifolds to small ports or orifices... which can clog and scale up. A pressure boiler that requires descaling by a Service Agent or experienced maintenance personnel, requires tools, and can cost hundreds of pounds each time. Doors that sag, leak, aren t adjustable... often difficult to open, hard and noisy to close. The single large pressure boiler provides steam to multiple cavities. Any boiler problem disables the entire unit. Single large pressure boiler must operate at full capacity, even if you are preparing a single portion or pan load. New HyPerSteam Technology Atmospheric steam generator(s) with fewer parts and fewer potential problems. Water level sensors...with no moving parts. Steam enters cavity through large diameter steam port, which can t scale up or clog. Steam is circulated by a powerful fan. Operator can descale the unit without tools or a service call, through an easy access port. Door is adjustable, even field reversible. Strong continuous hinge resists sagging, closes with gentle push or slam, with a no-hands latch. Multiple independent steam generators serving each steamer cavity. One generator/cavity pair still operates, if the other goes down. Independent generator/cavity pairs allow use of single cavity for smaller loads... saves energy and water. 10
13 HyPerSteam Steamers Most of the innovative HyPerSteam performance features are also available in a compact three pan countertop steamer. And now you can order stacked pan models offering 6 pan capacity, and order a single unit with stacking kit to mount on an existing Model HY-E unit. Counter-Top Models Counter-Top HyPerSteam Model HY-E (shown with optional stand and pan racks) Atmospheric electric steam generator Powerful fan in cavity Free venting drain eliminates flavour transfer Clean Me steam generator descaling warning system Simple steam generator descaling through cavity Warm cavity Instant Steam feature Rugged field reversible door 60 minute timer with constant steam setting Condensate collection tray under door Hidden magnetic door switch Condensate collection box standard Options include support stand, pan racks for support stand and 100mm legs Model HY-5E 15.5kw self contained electric steam generator All stainless steel construction Powerful fan in cavity Clean Me descaling warning system Simple steam generator descaling Rugged field reversible door 60 minute timer with constant steam setting Condensate collection tray under door Hidden magnetic door switches Options include support stand, stacking kit, pan racks spray condenser. Model Pan Capacity Height * (mm) Width (mm) Depth (mm) Power Input Model Pan Capacity Height * (mm) Width (mm) Depth (mm) Power Input HY-E x 8kW HY-5E kW (2)HY-E 6 (2 x ) x 8kW HY-5EF (with stand) kW *Without Stand *Shown with Stand 11
14 HyPerSteam Steamers HyPerSteam is a true breakthrough in steamer technology, designed to eliminate most common steamer problems. Twin atmospheric steam generators allow independent operation of each cavity, to match capacity to your production needs and provide a built-in backup steamer. A powerful fan in each cavity increases steam velocity. We call this accelerated conduction heat transfer process HyPerDuction. The result is FASTER COOKING TIMES! Clean Me warning light and easy access for descaling, allows operator to descale their own steamer without a service call or tools. Electric HyPerSteam Gas HyPerSteam Model HY-6E Twin, independent electric steam generators 9kW input per steam generator Powerful fan in each cavity Free venting drain eliminates flavour transfer Clean Me steam generator descaling warning system Simple steam generator descaling through cavity Warm cavity True instant steam feature Rugged field reversible door 60 minute timer with constant steam setting Condensate collection sink with drain Hidden magnetic door switch Model HY-6G Twin, independent gas steam generators 45,000 BTU input each 65% efficient Powerful fan in each cavity Free venting drain eliminates flavour transfer Clean Me steam generator descaling warning system Simple steam generator descaling through cavity Warm cavity True instant steam feature Rugged field reversible door 60 minute timer with constant steam setting Condensate collection sink with drain Hidden magnetic door switch Standing pilot with electronic ignition standard Model Pan Capacity Height (mm) Width (mm) Depth (mm) Gas/Electric Rating HY-6E 6 (2 x ) kW HY-6G 6 (2 x ) ,000 12
15 All the HyPerformance HyReliability features introduced with the popular HyPerSteam line are available in larger HyCapacity Models. HyCapacity HyPerSteams are available in 12 pan models. Two powerful fans and two 8mm diameter steam entry ports ensure fast and uniform cooking. HyCapacity HyPerSteams have more pan capacity, more operator flexibility and require less space than old fashioned pressure steamers. Electric HyCapacity HyPerSteam The Perfect Choice The range of products included in this brochure are currently being supplied into various applications such as prisons, hospitals, restaurants, hotels and schools. Falcon Catering Equipment supply the Prison service with Groen equipment with the most popular items being the DH-40, a gas heated 152 Litre capacity tilting kettle and the HY 6G, a gas heated six pan steamer. These products have the seal of approval from the prison service and is on their list of approved equipment. Hospitals throughout the UK, are reaping the rewards by using Groen equipment. Not only are the units very fuel-efficient but they can also be used to prepare a variety of products, thereby reducing the need for additional equipment. Some other recent examples of sites which have purchased Groen include: London University Marriot Hotels Hilton Hotels Iceland Frozen Foods Northwick Park Quadrant John Lewis Morgan Stanley Call Centre The Seafood Restaurant Royal Academy of Music Model HY-12E/HY-12G (Single 12 Pan Cavity) Powerful 2kW/160,000 BTU/hr atmospheric steam generator Two powerful fans per cavity Two 8mm diameter steam entry ports per cavity Free venting drain eliminates flavour transfer Adjustable side rack accepts either steam or bake pans Simple steam generator descaling through cavity Clean Me generator descaling warning system Warm cavity True instant steam capability Rugged, insulated, field reversible door 60 minute timer with constant steam setting Ready to steam in 6 minutes, from cold start Model Pan Capacity Height * (mm) Width (mm) Depth (mm) PowerInput Fuel HY-12E (No Stand) kW 160,000 Electric HY-12G (No Stand) *Shown with Stand Gas 1
16 Kettles Accessory items will increase the versatility, labour and energy savings of your Groen equipment. Kettle Options & Accessories S = Standard = Available Option or Accessory * = Available/Hoist Required TS/9 Stands Cabinet Mounting Hinged Covers Lift-Off Single Basket Inserts Triple Fill Faucet Etch Markings 50mm Tangent Draw-Off 75mm Tangent Draw-Off Flanged Feet Kettle Brush Set TABLE TOP FLOOR MODELS TDH EE S * S DEE/4 * AH/1 S * S DH * PT, FT S * S S D, DL * S Sizing and Portion Guide Groen Steam Jacketed Kettles are available in a wide range of types, styles and capacities. There is a Groen kettle that is perfect for your operation, menu mix and production volume requirement. See pages 1-6 to help you choose the type or style kettle that is right for you. Check out the table below for help in sizing that kettle. Some things to remember when sizing a kettle: It is better and often more cost effective to purchase a slightly larger kettle than your current volume requires. You can always make a 76 litres batch in a 151 litre kettle. It will provide extra capacity for growth, carryout business etc. Two smaller kettles may provide more production flexibility than one larger kettle, for use by multiple chefs or simultaneous preparation of several menu items. All kettles require head space or freeboard for safe operation. Nominal kettle capacity is the calculated maximum volume when filled to the rim. You need a minimum 50-75mm of clearance below the rim for stirring and to avoid boilover etc. This working capacity is about 80% of rim or nominal capacity and the figure you should use in determining kettle size. Kettle Size (litres) Number Of Portions Per Batch Nominal Capacity Working Capacity 57gms (2 Oz.) 114gms (4 Oz.) 170gms (6 Oz.) 227gms (8 Oz.) 284gms (10 Oz.) 40gms (12 Oz.) 97gms (14 Oz.) 454gms (16 Oz.)
17 Braising Pan Menu Guide Versatile is the one word that best describes the Groen braising pan. You can roast, braise, fry, steam cook, kettle cook, thaw, warm and serve in a Groen pan. You can expand and vary your menu without adding equipment or changing your kitchen layout. That s equipment versatility! Listed below are sample menu items you can prepare in a Groen braising pan. Cook times are only approximate and don t include preparation or warm up time. Actual cook times will depend on the condition and size of ingredients, kitchen temperature and other variables. Menu Item Quantity/ Portions Approx. Time Menu Item Quantity/ Portions Approx. Time Breakfast Scrambled Eggs 100 servings 5 min. Pancakes /2 min/side French Toast 48 slices 7-8 min. Sausage 80 servings 5 min. Bacon 90 servings min. Hash Browns 1.6 kilos min. Potato Pancakes 60 servings 7-8 min. Poached Eggs 75 servings 5 min. Other Entrees Stuffed Peppers 100 portions 55 min. Crepes min. Chicken Cacciatore 500 portions 1 hr. Chicken A La King 200 servings Beef Stew 68 ltr hrs. Chilli 400 servings 20 min. Spaghetti 100 servings 1-2 hrs. Chop Suey 68 ltr 2 hrs. Snacks Grilled Cheese min. Hamburger 60 (11g) 5 min. Cheeseburger 60 5 min. Steak Sandwich 26 (198g) 5 min. Hot Dogs 4 kilos 7 min. Meats Pork Roast 45 kilos 1 /2 hrs. Beef Roast 45 kilos 2 1 /2 hrs. Corned Beef 45 kilos 45 min. Lamb Roast 45 kilos 2 1 /2 hrs. Beef Tips 2 kilos 1 hr. Veal (sauteed) 9 kilos 25 min. Ribs 500 portions 2 hrs. Steak 50 portions min. Pork Chops min. Ground Beef (frozen) 25 kilos 1 hr. Taco Meat 79 kilos 1 hr 10 min. Swiss Steak 61 kilos 1 hr. Salisbury Steak 50 portions 1 hr. Pepper Steak 2 kilos 1 hr. Beef Stroganoff Italian Roast Beef 91 kilos 2 1 /4 hrs. Meat Loaf 16 loaves 1 1 /2 hrs. Chicken 68 kilos 40 min. Turkey 12.7 kilos 2 hrs. Fish Fillets min. Vegetables Zucchini portions 10-15min. Green Peppers 5 bushels 5 min. Corn 4.5 kilos 8 min. Peas 4.5 kilos 8 min. Beans 4.5 kilos 15 min. Carrots 4.5 kilos 8 min. Potatoes (cut & peeled) 4.5 kilos 25 min. Side Orders Noodles 1.6 kilos 5-20 min. Dumplings 175 portions 10 min. Crabmeat Stuffing 250 servings 0 min. Refried Beans 18 kilos 2 1 /2 hrs. Potato Salad 7.8 ltr till warm Gravy 87 ltr 15 min. Sauces 68 ltr 25 min. French Fries 50 servings 12 min. Mexican Rice 100 servings 20 min. Desserts Chocolate Mousse portions 15 min. Pudding 850 portions 10 min. Yogurt 11.5 ltr 1 hr. Custard 400 servings 8-10 min. Jelly 400 servings 45 min. 15
18 HyPerSteam Menu & Features Guide Faster Cook Times All HyPerSteam Models are designed for optimum cooking performance, with a powerful fan in the cavity, two in HyCapacity models; adequate spacing between pans; and steam generators sized to deliver 2- KW per pan in electric models and at least 90,000 BTU s per hour input in gas models. Fans strategically located in the steamer cavity increase the velocity of steam, which sweeps away insulating layers of cold air and condensate, speeding heat transfer to the food. A minimum of 1mm spacing between pans eliminates nesting of pans and allows better circulation of steam between full pan loads. HyPerSteam cook times are often comparable to the cook times delivered by pressure steamers, if the pressure up and pressure down time delays are added to the actual cook times delivered by pressure steamers... AND the colour, texture, flavour and nutritional value is superior to pressure cooked foods. Some Typical HyPerSteam Cook Times Product Type/ Condition Weight of count Number of Pans Cook Time (Minutes) Asparagus, Whole Spears Fresh 227g 1-Perf -5 Beans, Green Cut Frozen 2.7kg -Perf 5 Beans, Lentils Dry 0.45kg 1-Perf/ 25-0 Solid Beans, Refried Canned.4kg 1-Solid Beef, Ground (80%) Fresh 1.1kg 1-Perf 4 Broccoli, Florets Fresh 45.5g 1-Perf 4-5 Carrots, Baby Whole Frozen 2.7kg -Perf 5 Chicken, Whole (For Deboning) Fresh 1.75kg 1-Perf 4 Corn, Cut Frozen.4kg -Perf 6 Corned Beef Fresh 1.6kg 1-Perf 26 Halibut, Fillets Frozen 170g 1-Perf 8 Hard Boiled Eggs Fresh 24 -Perf 1 Product Type/ Condition Weight of count Number of Pans Cook Time (Minutes) Hot Dogs (8 per lb.) Frozen 48-57g 1-Perf 6-8 Lasagna Noodles Dry 1.6kg -Perf Lobster Tails Frozen g -Perf 1 Mostaccoli, Pasta Frozen/ 1.6kg 1-Perf/ 10 Cooked Solid Potatoes, Red (New) Fresh 1.81kg 1-Perf 18 Potatoes, Whole Russet Fresh 226.8g 1-Perf 40 Rice, White Dry 1.1kg 1-Solid Salmon, Fillets Frozen 128g 1-Perf/ Solid 7 Scallops, Bay Fresh 0.9kg 1-Perf Shrimps, Shell On (26-0 count) Fresh 0.9kg 1-Perf Spinach, Block Frozen 4kg -Perf 16 *Your actual cook times may vary due to normal differences in raw ingredient quality, portion size, production quality, room temperature, and the condition of product and your steamer at time of preparation. A Features Guide For Selecting Your Steamer Key HyPerSteam Features HY-E HY-5E HY-6G HY-6E HY-12E HY-12G Twin Atmospheric Steam Generators Power Input Per 2 1 /2 pan Powerful Fan in Each Cavity Descaling Indicator System Easy Descaling Through Cavity Warm Cavity-Instant Steam Feature Patented Field Reversible Door 60 Min. Electromechanical Timer Constant Steam Setting Condensate Collection Sink With Drain Hidden Magnetic Door Switch Single Point Utility Connections* Built in Condensate Air Break Power Take-Off For Kettles Space Saving Unit Width (mm) = Standard Feature single electric 2.67kW Collection Tray NA 5 single electric.1kw Collection Tray NA 5 15,000 BTU s NA 5 kw NA kW Collection Tray NA 81 1,000 BTU s Control Panel Port Collection Tray NA 81 *Stacked Hy-E and HY-5E models require multiple electric power connections 16
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