CMI ROADBUILDING INC. DRUM MIXERS ASPHALT PLANTS

Transcription

1 CMI ROADBUILDING INC. DRUM MIXERS ASPHALT PLANTS

2 CMI ROADBUILDING INC. CONTENTS FACILITIES 2 COUNTER-FLOW DRUM MIXERS 4 E3 RAP-STAR SERIES 4 MAGNUM SERIES 8 PARALLEL-FLOW DRUM MIXERS 10 CR SERIES 10 CMI ROADBUILDING BACK ON THE ROAD CMI Roadbuilding is a heavy equipment manufacturing company, offering products and solutions within the Road Building, Construction and Waste Management sectors. VENTURI-MIXER SERIES 11 ANCILLARY EQUIPMENT 12 AGGREGATE FEED BINS & CONVEYORS 12 DUST HANDLING SYSTEMS 13 Since 1929 CMI Roadbuilding s legacy brands have been at the forefront of technology development in the Road Building, Reclamation and Compaction industries. CMI Roadbuilding manufactures a broad range of asphalt plants, concrete plants, grade preparation, concrete paving and pavement profiling products along with landfill and soil compactors. The company serves the following industries: Grade preparation and compaction Road construction and maintenance Asphalt milling and recycling Surface treatment Landfill compaction Asphalt and concrete mixing CMI strives to provide customers with a complete, end to end solution in the road building, civil infrastructure and waste handling sectors utilizing R&D, engineering expertise and many years experience. We aim to manufacture products with optimum efficiency and reliability throughout their life cycle and to provide the very best performance and value from commissioning to after-market service and support. AC TANKS 14 HOT MIX STORAGE 15 CONTROL SYSTEMS 17 WARM MIX ASPHALT SYSTEM 17 RECYCLE BINS 18 LIME ADDITIVE SYSTEM 18 DRUM UPGRADES & RETROFIT 19 FILLER SILOS 19 AFTERSALES SERVICE & SUPPORT 20 1

3 FACILITIES CMI s headquarters for North, Central and South American, sales, engineering and product support operations is a 58,000ft 2 modern building in Oklahoma City, USA. CMI s dedication to end user s uptime and machine availability CMI s centrally located headquarters is constantly stocked with a wide range of replacement parts ranging from advanced electronic microprocessor controllers to heavy-duty drum flighting, drag conveyor chain, air cylinders and replacement seals, belts, sheaves, and more. CMI s new, larger well equipped parts warehouse has ample space to keep all parts in-doors out of the weather to ensure high quality surfaces and reliability, free from water intrusion or sunlight damage ready to install on your equipment. Staffed by a team of dedicated professionals, CMI s headquarters are easy to reach by customers around the world. CMI utilizes all of today s communication media to ensure we are easy to contact via toll free land line telephone, dedicated addresses for parts and product support as well as facsimile machine, video conferencing, mobile phone and will-call service for our local customers and dealers. Opposite top: Main fabrication facility. Opposite bottom: Warehouse, hydraulics bay & electrical assembly bay. Above top: Head office and parts distribution facility. Above right: Offices. Left: Parts warehouse. 3

4 E3 RAP-STAR SERIES COUNTER-FLOW DRUM MIXERS The E3 RAP-Star line of continuous counter-flow drum mixers marks the newest technology in drum design, combining high productivity and high RAP percentage capabilities with simplicity and reliability. Available in both portable and relocatable arrangements, the continuous full length main drum is surrounded by an outer RAP preconditioning jacket that fully heats RAP before mixing with asphalt cement enabling the CMI E3 RAP-Star the ability to produce premium asphalt mixtures with high RAP percentages at high moisture levels. The E3 RAP-Star design features three heat transfer zones: convective, radiant and conductive. Virgin aggregates are dried and heated in the convective zone, RAP and variable percentage of virgin aggregates are heated in the radiant zone between the main drum and outer jacket and RAP shares heat by commingling, mixing and churning with virgin aggregate in the conductive zone as it mixes with the injected asphalt cement. Renowned for its high performance and RAP capabilities, CMI s E3 RAP Star drum series also continues as an industry leader in low emissions by employing an extremely fuel efficient process timing technology while also mitigating hydrocarbon emissions from the mixing stage by drawing fugitive fumes into the exhaust gas stream thereby incinerating them in the drum combustion zone. FEATURES Side entry recycle entry located at the beginning of the radiant heat transfer zone. Steel construction utilizing high strength alloys and heatdurable stainless steel. Color denotes steel alloy construction: Stainless Steel A514B T1A Steel A36 Steel RAP ENTRY Cold, wet RAP is introduced into the outer shell, where it is blended with a proportion of hot aggregate and hot dust removing excess moisture before the introduction of asphalt cement (bitumen) VIRGIN AGGREGATE ENTRY Inlet spirals effectively move the cold virgin aggregate into the drying zone no matter what the slinger conveyor position. High RAP capability High performance in high moisture environments. Tunable veiling zone. 100% bolt-in flighting. Retro-fittable to any brand asphalt drum mix plant. Opposite top: E3 RAP-Star stationary installation. Opposite bottom: E3 RAP-Star s industry leading veiling section viewed from the slinger end of the drum. Above right: E3-500P RAP-Star on portable chassis. MATERIAL BLENDING E3 RAP-Star s have the industry s longest material blending zone, where RAP and virgin aggregates mix together EMISSION CONTROL Unburned hydrocarbons from the mixing zone are drawn into the exhaust gas stream and incinerated HEAT TRANSFER The E3 RAP-Star design features three heat transfer zones: convective, radiant and conductive 4

5 Urban plant sites are ideally suited for an upgrade to CMI s E3 RAP-Star continuous drum mixer. Whether your plant is still operating a parallel flow or an early model counter-flow drum mixer, the fuel efficiency and hydrocarbon emission reduction technology in the E3 RAP-Star will greatly reduce your company s carbon footprint in one easy step. Asphalt pavement is one of the most recycled materials worldwide with millions of tons recycled each year. CMI s E3 RAP-Star continuous drum mixer, features the newest process timing technology to come along in the industry in the past twenty years. CMI s revolutionary concept is how and when, virgin aggregate and RAP materials are exposed to and thereby absorb the drying and heating energy. The E3 RAP-Star s unique material flow, enable the drum to produce premium mix quality even with high RAP percentages at no additional fuel costs than running 100% virgin mix. This fuel saving combined with significant reductions in hydrocarbon emissions previously unattainable by other continuous drum mixers, differentiate production plants running E3 RAP-Star s into a class by themselves. OPTIONS Portable & relocatable arrangements. Specialized transport trailers for reliable roadability in select markets. Chain drive with trunnion drive as standard. Flexible fuel choices Numerous dust handling configurations and technologies Patented and field-proven, CMI Warm Mix Asphalt technology lowers mix temperatures, reduces emissions, improves mix flexibility and saves you money. 6 E3 SERIES SPECIFICATION MODEL PRODUCTION MAIN DRUM DIAMETER RAP ENTRY DIAMETER LENGTH E tph (181mtph) 6ft 4in (1930mm) 9ft 4in (2845mm) 36ft (10973mm) E tph (272mtph) 7ft 4in (2230mm) 10ft 4in (3150mm) 42ft (10973mm) E tph (363mtph) 8ft 4in (2540mm) 11ft (3350mm) 47ft 6in (14480mm) E tph (454mtph) 9ft 3in (2820mm) 11ft 10in (3610mm) 47ft 6in (14480mm) E tph (544mtph) 10ft 3in (3124mm) 13ft 4in (4064mm) 47ft 8in (14529mm) Opposite top: Stationary E3 RAP-Star successfully working in the southeast of USA. Opposite bottom left: E3 RAP-Star shipping from factory. Opposite bottom right: E3 RAP-Star portable in working position. Top: E3 RAP-Star stationary working in Texas USA. Left: Portable E3 RAP-Star configured with CMI SE195 self-erecting silo. 7

6 MAGNUM SERIES COUNTER-FLOW DRUM MIXERS The original, high performance counter-flow unitized drum mixer, the Magnum series has set the standard for more than thirty years, in mix quality and durability still out of reach by other manufacturers. Considered by many as the industry bellwether, the Magnum still sets the industry standard for a unitized drum mixer. The efficiency and predictability of daily performance of the CMI Magnum series has proven to be valuable to operators of large stationary installations as well as highly mobile paving companies running CMI Super Portable series of asphalt plants. Pictured at right, CMI Super Portable series of asphalt plants have proven to be extremely cost effective for highly mobile production operations. Designed to need no cranes to fully erect the plant, a minimum number of electrical and data connections and necessary equipment preinstalled to make the plant on 3,000psi soils makes the CMI Super Portable series as close to a go anywhere plant as any on the market. MAGNUM SERIES SPECIFICATION MODEL PRODUCTION MAIN DRUM DIAMETER DRUM LENGTH tph (204mtph) 7ft (2130mm) 39ft 4in (12010mm) tph (250mtph) 7ft (2130mm) 39ft 4in (12010mm) tph (272mtph) 7ft 4in (2235mm) 44ft (13437mm) tph (363mtph) 8ft 4in (2540mm) 48ft (14630mm) tph (454mtph) 9ft 5in (2900mm) 52ft (15850mm) tph (544mtph) 10ft 6in (3200mm) 56ft (17070mm) OPTIONS Portable & relocatable arrangements. Specialized transport trailers for reliable roadability in select markets. Super Portable configurations Chain drive with trunnion drive as standard. Flexible fuel choices 8 Numerous dust handling configurations and technologies Opposite top: Magnum 225P Super Portable. Opposite bottom: Magnum 400 Stationary baghouse and tank arrangement. Above top: Magnum 225P Super Portable series shown in transport configuration. Above: Magnum 300 Stationary drum.

7 CR SERIES UNITIZED SINGLE CHASSIS PARALLEL-FLOW DRUM MIXERS Where allowable, parallel flow drum mixers provide reliable performance, stability of operation and low maintenance at a lower capital expense. VENTURI-MIXER SERIES PARALLEL-FLOW DRUM MIXERS Years ago, CMI introduced the first parallel-flow recycling drum mix plant capable of producing RAP mixes while enabling operators to maintain productivity and acceptable emission control. A well established, high performance parallel flow drum mixer which works well in a wide range of remote locations. Stable and easy to operate, the CMI CR Series of parallel flow drum mixers is noted for its easy maintenance schedule and reliable performance. OPTIONS Portable & relocatable arrangements. Specialized transport trailers for reliable roadability in select markets. The key to efficient operation of these plants lies in a design concept which provides optimum fuel combustion and control of heat transfer to both virgin and recycle aggregates. These designs utilize sophisticated flighting that makes use of radiant, forced convection and conductive heat transfer with minimal shell loss. OPTIONS One or two bin recycle feeders Hydraulic erecting cylinders Chain drive with trunnion drive as standard. Relocatable and portable configurations Flexible fuel choices Numerous dust handling configurations and technologies Above: Portable Venturi Mixer Plant. Far Right: Stationary Venturi Mixer Plant. Right: CMI high performance Venturi Mixer. VENTURI-MIXER SERIES SPECIFICATION Above left and top right: CR Series drums evolved into the Magnum series (shown). Bottom middle: High capacity CR Series. Bottom right: CR Series in portable chassis configuration. CR SERIES SPECIFICATION MODEL PRODUCTION MAIN DRUM DIAMETER DRUM LENGTH CR-65 65tph (60mtph) 4ft (1219mm) 20ft (6096mm) CR tph (113mtph) 5ft 4in (1626mm) 22ft (6706mm) MODEL PRODUCTION DRUM COMBUSTION DIAMETER DRUM DRYER DIAMETER DRUM MIXING DIAMETER LENGTH VM tph (204mtph) 7ft (2130mm) 6ft (1830mm) 7ft 6in (2290mm) 37ft (11280mm) VM tph (272mtph) 8ft (2590mm) 6ft 6in (1980mm) 9ft (2740mm) 50ft (15160mm) VM tph (363mtph) 9ft (2740mm) 7ft (2130mm) 10ft (3050mm) 52ft 6in (15990mm) VM tph (454mtph) 10ft (3050mm) 8ft (2440mm) 11ft (3350mm) 59ft (17930mm) CR tph (159mtph) 6ft (1829mm) 24ft (7315mm) VM tph (54 mtph) 11ft (3350mm) 9ft (2740mm) 13ft (3960mm) 63ft (19150mm) 10 11

8 AGGREGATE FEED BINS & CONVEYORS PORTABLE & RELOCATABLE Modular design for both portable and relocatable installations and available in portable 20ton (18.14tonne) or 32ton (29tonne) and relocatable 32ton (29tonne). DUST HANDLING SYSTEMS PORTABLE & RELOCATABLE BAG HOUSES EPA emission standard compliant baghouses available in a multitude of configurations complete with dust handling, measuring, conveying and storage systems employing technologies to precisely control fine material to achieve the most stringent mix designs. Bins featuring steep sidewalls with tapered feed openings providing free materials flow to the belt feeders. Each belt feeder is equipped with ACCU-DRIVE, an AC variable frequency drive system, multi-ply belting and lagged head pulley with ample capacity. Manual gate settings via rack-and pinion shear gate and electrical no-flow switch signals with a light indicator if a feeder is not providing material flow. Portable packages include triple-axle with dual tires, landing jacks and kingpin. Some available options include: grizzly bars, bin extensions, bin dividers, air cannons, electric vibrator and moisture ammeter probes. All CMI baghouses feature all steel housing, hopper and clean air plenum of strong all welded construction completely painted with high temperature paint. Each baghouse features heavy industrial-duty centrifugal fan with backward-inclined blades to operate efficiently requiring less horsepower than conventional radial-bladed fans. Portable, Roto-Aire baghouses feature Roto-Step differential pressure cleaning system significantly extending bag filter life. Roto-Aire are available with two, three or four rotor configuration with performance ranging from 19,987ft 3 /min to 89,940ft 3 /min (14,889m 3 /min to 69,528m 3 /min). 12 Top left: Four 20ton, portable cold-feed bin set. Top right: Portable conveyor with weigh-bridge and scalping screen. Above: Conveyor sets for complex configurations are available from CMI. Right: Six 32ton, stationary cold-feed bin set. Top left: CMI RA218P portable Roto-Aire. Top centre: CMI RA418S stationary Roto-Aire baghouse. Top right: Cedarapids BH40 stationary pulse-jet baghouse. Left: Cedarapids BH40 stationary pulse-jet baghouse. Above: CMI RA318P portable Roto-Aire baghouse. 13

9 AC TANKS HORIZONTAL & VERTICAL With vertical tanks in two capacities of 23,690gal (89,675L) and 29,816gal (112,863L) and a wide range of horizontal tanks, CMI offers your operation the right size for range of needs. HOT MIX STORAGE PORTABLE & RELOCATABLE Reliable and highly configurable, CMI hot mix storage silos are available in a wide range of capacities. Starting with the popular HMS140, CMI silos are also available in 200, 260 and 320 ton(us) sizes. CMI tanks feature high density mineral wool insulation clad by aluminum jacketing to retain heat and maintain appearance even after years of use. Horizontal tanks feature self-store blocking assemblies to eliminate the need for screw jacks and haul timbers from site to site. Blocking assemblies consist of crank-type landing jacks and steel beam cribbing. All portable models include a 420gal (1,590L) internal fuel tank that is integrally designed into the trailer gooseneck. The entire area on top of the gooseneck is available to mount hot-oil heater pumps or other accessories. Each CMI portable AC tank comes complete with an axle arrangement and lighting packages compliant with most national regulations Designed with features to economically store hot mix asphalt for extended periods of time, CMI s silos are also designed with special features to reduce segregation. Rugged slug feeders designed to reduce segregation are fitted with AR steel liner plates as are the steel cones and conveyor sides. Also featured are CMI s dual discharge gates of 48 (1499mm) x 12 (305mm) wide with elastomer seals configured perpendicular to the driveway to reduce material segregation. Safety gates with a 4 (102mm) floor structure closes with a clam gate failure or loss of silo power. Drag conveyors that accompany all CMI silos are armored with chromium carbide steel liners in the floor for long life. Equipped with three-stage reduction of belt, planetary and chain with 15 & 48 tooth drive sprockets, CMI offers drag conveyors with performance levels up to 650 tons(us) per hour. 14 Top left: Super Portable, split tank complete with control house, AC proportioning system and hot oil heater. Top right & right: CMI vertical tank arrangements. Above: CMI horizontal tank choices are highly configurable for a wide variety of asphalt cements and come with a high level of standard equipment. Top left: Six 320ton silo set installed on high volume plant operation. Top centre: Three 200ton CMI silos set in-line for single scale operation. Top right: Two CMI silos in customer specified paint color available from CMI. Left: Two 260ton CMI silos set in-line for single scale operation. Above: Two of CMI s 140ton silos, a popular size choice from operators of all brands of asphalt plants. 15

10 HOT MIX STORAGE SELF ERECTING Highly portable units which includes complete running gear and all operating equipment, a complete system that replaces multiple loads and expensive footings. All CMI self-erecting hot mix storage systems come complete with all necessary lifting and leveling hydraulic cylinders to provide for true selferecting capability. chains for long sprocket life and spring loaded, hold down type idlers to prevent hydroplaning. Drags are also fitted with liners in the floor and sides which provide extreme wear resistance. CONTROL SYSTEMS IMPULSE III The CMI Impulse TM series of total asphalt plant control systems utilizes Programmable Logic Controller (PLC) technology and Windows based operator interface software to precisely control and monitor asphalt plant operations, on-site or remotely. Additionally, all models come with Slug Feeders which provides uniform feed for the prevention of segregation. Automatic discharge of feeder controlled by fill level and cutoff switches. Discharge gates are airoperated. Powerful drag conveyors fitted with roller bushings on the A reject material bypass gate is complete with electric/air components for remote operator control. Access platform at the head of the conveyor for ease of service. Total plant control featuring plant diagnostics, remote plant monitoring, step by step instructions to guide the operator through the calibration procedure, data recordation, Alarm log, activity log, mix cost analysis. Impulse series comes complete with every new asphalt plant from CMI and is a popular choice as an aftermarket retrofit to other brand asphalt plants. WARM MIX ASPHALT SYSTEM CMI s WMA system features a single point of injection, high accuracy PLC control system, no costly additives and quick installation as a retrofit kit to any brand unitized drum mix plant. 16 Above: CMI model SE195 self-erecting storage bin in operational configuration. Top right: SE195 folded into transport configuration. Right: Showing the SE195 s high storage capacity but compact design for tight plant site operations. Patented and field-proven, CMI s warm mix asphalt technology lowers mix temperatures, reduces emissions, improves mix flexibility and lowers operating costs. Along with significant fuel savings, a CMI WMA system offers distinct advantages over chemical systems including no incremental cost per ton aside from water, widely available foaming agent (water), fewer moving parts, decreased plant wear and evenly coated aggregates due to foaming action occurring just outside of the drum and injected into the drum mixing chamber. 17

11 RECYCLE BINS PORTABLE & RELOCATABLE Available in one bin or two the CMI recycle bin & feeder systems are highly configurable to work on any brand asphalt plant. Additional configurable items include single or dual axle transport packages to meet local regulations. CMI also offers all the recycle bins and feeder systems with options such as grizzly-bars atop the bins, complete with vibrators, pneumatic cannons to ensure regular feeding, scalping screens, RAP lump breakers and a permanent magnet to help remove ferrous metals from the RAP materials. DRUM UPGRADES & RETROFIT Both high performance straight drums like the original MAGNUM and very high RAP performance mixers like the CMI E3 are configurable for your plant of any make or size. In addition to replacement parallel flow drums, CMI s counterflow drums are readily available in sizes of 150, 200, 225, 275, 300, 400, 500, 600 & 700tons (US). Available for any brand plant, CMI offers the right drum, whether simply replacing an old worn parallel flow drum or upgrading to a complete counterflow conversion, CMI s wide range of asphalt plant drums are the right high-performance choice. LIME ADDITIVE SYSTEM With more jurisdictions requiring lime treatment to cold feed aggregates, CMI offers a range of mineral filler systems designed for maximum uptime and high material control accuracy. Whether your operation utilizes the Dry Injection, Dry-on-Damp or Slurry method, CMI lime additive systems and precise material control will optimize the benefits of lime to your asphalt mixtures. Numerous authorities over a wide range of geographies have mandated the use of lime modified mixtures as anti-stripping agent, improve mixture stiffness and reduce rutting and cracking. The use of lime modified HMA mixtures is also used to reduce oxidation and aging of the placed asphalt. FILLER SILOS PORTABLE & RELOCATABLE CMI mineral filler silos are installed on many brands of asphalt plants and used whenever additives such as hydrated lime are added or when design specifications require precise modifications to the fine aggregate (dust) portion of the asphalt mixture. Available with various material conveying methods including screw augers and pneumatic, combined with vane feeders, pugmills and computer controls exacting specifications are achieved through the use of volumetric and gravimetric measurement to deliver unmatched mix quality. Available in 500BBL (57m 3 ), 700BBL (79m 3 ) and 900BBL (102m 3 ) capacities these silos are highly configurable

12 AFTERSALES SERVICE & SUPPORT Protecting your investment in CMI is important. With decades of experience in supplying remote areas around the globe, we know the significance of construction and landfill equipment uptime. At the prototype stage through to product improvement and technology update design stages of every product, CMI places the utmost importance on ease of maintenance, component accessibility and simplicity of component removal and replacement. Contact our Parts Department on: Tel: Centrally located in Oklahoma City, Oklahoma in the USA, CMI Roadbuilding has excellent access to all forms of transportation from railway to overnight air cargo services. CMI also operates offices in the United Kingdom, providing additional engineering, product support and sales administration to other areas of the world. 20

13 CMI ROADBUILDING PRODUCT RANGE COLD PLANERS CONCRETE PLANTS CONCRETE PAVING COMPACTION CMI ROADBUILDING INC. 315 HUDIBURG CIRCLE OKLAHOMA CITY OK 73108, U.S.A. T: E: CMI ROADBUILDING INC. All reasonable steps have been taken to ensure the accuracy of this publication. However, due to our policy of continual product development, CMI Roadbuilding Inc. reserve the right to change details without prior notice. All machines supplied in accordance with our standard conditions. Illustrations and photos may show optional equipment. Copyright CMI Roadbuilding Inc