Technical Manual WATER SOFTENER

Transcription

1 Technical Manual WATER SOFTENER 2014 erie water treatment TM-EN-ProFlow-Rev

2 TABLE OF CONTENT & INSTALLATION RECORD Table of content & Installation record...page 2 Warning & Safety instructions...page 3 Operating conditions & Requirements...Page 4 Assembly...Page 5 Installation...Page 7 Start-up...Page 9 Electronic control panel...page 10 Maintenance...Page 17 Hydraulic flow diagrams...page 18 Troubleshooting...Page 20 Electrical wiring diagrams...page 22 Default parameter settings...page 24 Composition overview...page 25 Exploded view - Simplex Tempo/Eco...Page 26 Exploded view - Duplex Eco Alternating...Page 28 Exploded view - Duplex Eco Parallel...Page 30 Exploded view - Triplex Eco Parallel...Page 32 Exploded view - Timer head - Simplex...Page 34 Exploded view - Timer head - Duplex Alternating...Page 36 Exploded view - Timer head - Duplex/Triplex Parallel...Page 38 Exploded view - Valve body...page 40 Technical data...page 42 Page 2

3 WARNING & SAFETY INSTRUCTIONS Before you begin the installation of the water softener, we advise you read and carefully follow the instructions contained in this manual. It contains important information about safety, installation, use and maintenance of the product. The actual system that you have received, may differ from the pictures/illustrations/descriptions in these Instructions. Failure to follow the instructions could cause personal injury or damage to the appliance or property. Only when installed, commissioned and serviced correctly, the water softener will offer you many years of trouble-free operation. The water softener is intended to 'soften' the water, meaning it will remove hardness minerals; it will not necessarily remove other contaminants present in the water. The water softener will not purify polluted water or make it safe to drink! Installation of the water softener should only be undertaken by a competent person, aware of the local codes in force. All plumbing and electrical connections must be done in accordance with local codes. Before setting up the water softener, make sure to check it for any externally visible damage; do not install or use when damaged. Use a hand truck to transport the water softener. To prevent accident or injury, do not hoist the water softener over your shoulder. Do not lay the water softener on its side. Keep these Instructions in a safe place and ensure that new users are familiar with the content. The water softener is designed and manufactured in accordance with current safety requirements and regulations. Incorrect repairs can result in unforeseen danger for the user, for which the manufacturer cannot be held responsible. Therefore repairs should only be undertaken by a competent technician, familiar and trained for this product. In respect of the environment, this water softener should be disposed of in accordance with Waste Electrical and Electronic Equipment requirements. Refer to national/local laws and codes for correct recycling of this water softener. Page 3

4 OPERATING CONDITIONS & REQUIREMENTS OPERATING PRESSURE: min. 1,4 / max. 8,3 bar this system is configured to perform optimally at an operating pressure of 3 bar (±½ bar); in case of a lower or higher operating pressure the performance may be affected negatively! check water pressure regularly. take into account that night time water pressure may be considerably higher than day time water pressure. install a pressure reducer ahead of the water softener if necessary. OPERATING TEMPERATURE: min. 2 / max. 48 C do not install the water softener in an environment where high ambient temperatures (e.g. unvented boiler house) or freezing temperatures can occur. the water softener cannot be exposed to outdoor elements, such as direct sunlight or atmospheric precipitation. do not install the water softener too close to a water heater; keep at least 3 m of piping between the outlet of the water softener and the inlet of the water heater; water heaters can sometimes transmit heat back down the cold pipe into the control valve; always install a check valve at the outlet of the water softener. ELECTRICAL CONNECTION: 230V-50Hz this water softener only works on 24VAC; it is equipped with a 230/24V-50Hz transformer; always use it in combination with the supplied transformer. make sure to plug the transformer into a power outlet, which is installed in a dry location, with the proper rating and overcurrent protection. Page 4

5 ASSEMBLY CONTENT CHECK Actual parts that you have received, may differ from the pictures/illustrations in these Instructions! For ease of transportation and installation, the softening resin is NOT loaded in the resin tank, but delivered in separate bags of 25 ltr; it must be loaded on-site, after positioning of the resin tank. Check the content of the system, using the Composition Overview at the end of these Instructions. Identify and lay-out the different components to facilitate the assembly. DUPLEX ALTERNATING A Duplex Eco ALTERNATING system consists of 2 Simplex Eco systems, that: - are hydraulically installed in parallel, - are electronically interconnected by means of an InterConnect cable, - have a Normally Closed solenoid operated diaphragm valve (so called Service Valve) in the outlet of each Simplex system; this Service Valve is controlled by the electronic timer of the Simplex system and is activated during the service cycle to open the outlet of the respective Simplex system. Both Simplex systems share 1 brine tank, that contains 2 brine valves! During normal operation, only 1 of the 2 Simplex systems is in service, while the other one is regenerating or in standby! As soon as the first Simplex system initiates a regeneration, the second system goes into service, guaranteeing uninterrupted supply of treated water. In case of a power failure, both Service Valves will be deactivated, meaning the outlet of both Simplex systems will be closed off, cutting off the water supply (potentially hard water!) to the application. DUPLEX/TRIPLEX PARALLEL A Duplex/Triplex Eco PARALLEL system consists of 2/3 Simplex Eco systems, that: - are hydraulically installed in parallel, - are electronically interconnected by means of an InterConnect cable, - have a Normally Open solenoid operated diaphragm valve (so called Service Valve) in the outlet of each Simplex system; this Service Valve is controlled by the electronic timer of the Simplex system and is activated during the entire duration of the regeneration, to close-off the control valve's standard 'hard water bypass during regeneration'. Furthermore, in case of a Duplex system, both Simplex systems share 1 brine tank, that contains 2 brine valves! systems will be open, guaranteeing uninterrupted supply of water. For correct assembly, repeat the different assembly steps, until all Simplex systems are assembled and positioned correctly. For large installations, with an important need for treated water, 2 or more Duplex systems can easily be installed in parallel hydraulically, to double/triple/... the flow rate and softening capacity. RESIN LOADING 1. Move the resin tank to the correct installation location; position it on a flat and level surface. Make sure to leave enough space for ease of service. 2. Position the riser assembly upright and centred in the resin tank; plug the top of the riser tube with a piece of tape or clean rag, to prevent resin from entering the tube. 3. Add water to the resin tank to a height of ±30 cm from the bottom; this water will protect the bottom of the resin tank and the bottom distributor, during filling of the resin tank. 4. Place a funnel on the resin tank opening and fill the resin tank with resin; make sure the riser assembly remains centered in the resin tank. 5. Rinse the resin tank opening to remove any resin beads from the threaded section. 6. Unplug the top of the riser tube. CONTROL VALVE 7. Make sure the O-ring in the riser insert and the tank O- ring (around the threaded section of the control valve) are in the correct position. 8. Screw the top distributor onto the control valve. 9. Lubricate the threaded section of the resin tank, the top of the riser tube and the tank O-ring of the control valve; use a silicon-based lubricant. 10. Lower the control valve straight down onto the riser tube, until the riser tube is correctly inserted in the riser insert; then push it down firmly and screw it onto the resin tank. During normal operation, all Simplex systems are in service, doubling/tripling the service flow rate! When one of the Simplex systems initiates a regeneration, it immediately communicates it's status to the other Simplex system(s) via the InterConnect cable(s), to make sure the other Simplex system(s) remain(s) in service, guaranteeing uninterrupted supply of treated water. In case of a power failure, all Service Valves will be deactivated, meaning the outlet of all Simplex Page 5

6 ASSEMBLY BRINE TANK Picture Move the brine tank to the correct installation location; position it on a flat and level surface. Make sure to leave enough space for ease of service. 12. Remove the lid from the brine tank. 13. Run the polytube from the brine valve through the hole in the sidewall of the brine tank, to the outside of the brine tank. 14. Insert the polytube into the brine line compression connection on the control valve (❶); tighten the nut. 15. Add water to the brine tank to a height of ±10 cm from the bottom. 16. Add salt to the brine tank. 17. Install the lid on the brine tank. Page 6

7 INSTALLATION INLET & OUTLET Check the water pressure at the place of installation of the water softener; it should never exceed 8,3 bar. In case of high concentration of impurities in the inlet water, we recommend the installation of a sediment filter, ahead of the water softener. We strongly recommend the use of flexible hoses to connect the water softener to the water distribution system; use hoses with a large diameter in order to limit the pressure loss. We strongly recommend the installation of a bypass system (not included with this product!) to isolate the water softener from the water distribution system in case of repairs. It allows to turn off the water to the water softener, while maintaining full-flow (untreated) water supply to the user. In case of a Duplex/Triplex system, we strongly recommend to keep the inlet and outlet plumbing to all Simplex systems as identical as possible; this way the total water flow is evenly spread over the different Simplex systems. SIMPLEX with factory bypass (optional) Picture 2 ❶ = mains water supply (hard/untreated water) ❷ = inlet of water softener (untreated water) = outlet of water softener (treated water) ❹ = application (treated water) 1. Screw the factory bypass onto the in/out ports on the control valve (❷& ); make sure to install the gasket seals. Tighten the nuts firmly by hand. 2. Screw the connection kit with nuts onto the factory bypass (❶&❹); make sure to install the gasket seals. Tighten the nuts firmly by hand. 3. Connect the mains water supply to the adaptor on the inlet port of the factory bypass (❶). 4. Connect the application to the adaptor on the outlet port of the factory bypass (❹). SIMPLEX with 3-valve bypass (not included) Picture 3 ❶ = inlet of water softener (untreated water) ❷ = outlet of water softener (treated water) 1. Install the 3-valve bypass system. 2. Screw the connection kit with nuts onto the in/out ports on the control valve (❶&❷); make sure to install the gasket seals. Tighten the nuts firmly by hand. 3. Connect the IN valve of the 3-valve bypass system to the adaptor on the in port (❶) of the control valve. 4. Connect the OUT valve of the 3-valve bypass system to the adaptor on the out port (❷) of the control valve. 5. Connect the mains water supply to the inlet of the 3-valve bypass system. 6. Connect the application to the outlet of the 3-valve bypass system. DUPLEX ALTERNATING/PARALLEL with multiple valve bypass (not included) Picture 4 ❶ = inlet of water softener (untreated water) ❷ = outlet of water softener (treated water) = Service Valve 1. Install the multiple valve bypass system. 2. Screw the connection kit with nuts onto the in/out ports on the control valve (❶&❷); make sure to install the gasket seals. Tighten the nuts firmly by hand. 3. Screw the Service Valve ( ) onto the adaptor (❷) at the out port of the control valve; make sure to respect the flow direction (see indication arrow on the bottom of the Service Valve); use an appropriate sealant. 4. Connect the IN valve of the bypass system to the adaptor on the in port (❶) of the control valve. 5. Connect the OUT valve of the bypass system to the Service Valve ( ). 6. Repeat steps 2-5 for both Simplex systems. 7. Connect the mains water supply to the inlet of the multiple valve bypass system. 8. Connect the application to the outlet of the multiple valve bypass systems. TRIPLEX PARALLEL with multiple valve bypass (not included) Picture 5 ❶ = inlet of water softener (untreated water) ❷ = outlet of water softener (treated water) = Service Valve 1. Install the multiple valve bypass system. 2. Screw the connection kit with nuts onto the in/out ports on the control valve (❶&❷); make sure to install the gasket seals. Tighten the nuts firmly by hand. 3. Screw the Service Valve ( ) onto the adaptor (❷) at the out port of the control valve; make sure to respect the flow direction (see indication arrow on the bottom of the Service Valve); use an appropriate sealant. 4. Connect the IN valve of the bypass system to the adaptor on the in port (❶) of the control valve. 5. Connect the OUT valve of the bypass system to the Service Valve ( ). 6. Repeat steps 2-5 for all Simplex systems. 7. Connect the mains water supply to the inlet of the multiple valve bypass systems. 8. Connect the application to the outlet of the multiple valve bypass systems. QUADPLEX PARALLEL (= 2 x DUPLEX) with multiple valve bypass (not included) Picture 6 Page 7

8 INSTALLATION DRAIN We recommend the use of a stand pipe with air trap. To prevent backflow from the sewerage system into the water softener, always install and use the included air gap with double hose barb, to connect the drain hoses to the sewerage system. Always use separate drain hoses for the control valve(s) (evacuation of rinse water) and the brine tank's overflow(s). Lay-out the drain hoses in such a way that pressure loss is minimized; avoid kinks and unnecessary elevations. Make sure that the sewerage system is suitable for the rinse water flow rate of the water softener. Picture 7 1. Install the air gap to the sewerage system; it fits over a 32 mm pipe or inside a 40 mm pipe adaptor. Ensure a permanent and watertight connection. 2. Connect a 13 mm hose to the drain elbow of the control valve (❶); secure it by means of a clamp. 3. Run the drain hose to the air gap and connect it to one of the hose barbs; secure it by means of a clamp. This drain line operates under pressure, so it may be installed higher than the water softener. 4. Connect a 13 mm hose to the overflow elbow on the brine tank; secure it by means of a clamp. 5. Run the drain hose to the air gap and connect it to the other hose barb. This drain line does NOT operate under pressure, so it may NOT be installed higher than the water softener. 6. For Duplex: repeat steps 1-3 for both Simplex systems. For Triplex: repeat steps 1-5 for all Simplex systems. ELECTRICAL Picture 8 1. Plug the transformers output lead into the socket on the water softeners power cord; secure it by means of the TwistLock clamp. 2. Plug the transformer into an electrical outlet. DUPLEX/TRIPLEX: SERVICE VALVES Picture 9 1. Plug the DIN plug on the connection cable of the Service Valve into the DIN socket at the back of the electronic timer head of the respective control valve (❶). Page 8

9 START-UP PRESSURIZING 1. Put the bypass system in 'bypass' position. 2. Make sure the electronic controller(s) of the water softener is (are) in service mode. 3. Open the mains water supply. 4. Open a cold treated water faucet nearby the water softener and let the water run for a few minutes until all air is purged and all foreign material that may have resulted from the installation is washed out; close the tap. 5. Gently pressurize the water softener, by putting it into service: close the 'BYPASS' valve; open the 'OUT' valve; slowly open the 'IN' valve. 6. After 2-3 minutes, open a cold treated water faucet nearby the water softener and let the water run for a few minutes until all air is purged from the installation and the resin bed is rinsed (it is normal for the rinse water to show some discoloration!); close the tap. 7. Check the water softener and all hydraulic connections for leaks. 8. For Duplex/Triplex: repeat steps 5-7 for all Simplex systems. ELECTRONIC CONTROL PANEL 9. Program the electronic controller. 10. For Duplex/Triplex: repeat step 9 for all Simplex systems. ADJUSTMENT RESIDUAL HARDNESS ON CONTROL VALVE Picture Adjust the residual hardness of the water that leaves the softener, by means of the adjusting screw, incorporated at the right side of the control valve: to raise the residual hardness: turn the screw counter clockwise; to reduce the residual hardness: turn the screw clockwise. INITIATE A REGENERATION 13. Manually initiate a regeneration, by pressing the scroll y button repeatedly until the display shows: Regen in 10 sec 14. Leave the water softener in this position; the count-down timer will count down to 0 sec and start a regeneration; to save time you may skip, or terminate prematurely, the second cycle of the regeneration by pressing the scroll y button once, as soon as the display indicates that the system is in the second regeneration position. 15. For Duplex/Triplex: repeat steps for all Simplex systems. DUPLEX/TRIPLEX: INTERCONNECT CABLE(S) Picture Connect the control valves to each other by means of the InterConnect cable(s); simply plug the DIN plugs on the InterConnect cable(s) in the DIN sockets at the back of the electronic timer of each control valve (❶). DUPLEX ALTERNATING: INITIATE ALTERNATING MODE 17. On 1 of the 2 control valves, manually initiate a regeneration, by pressing the scroll y button repeatedly until the display shows: Regen in 10 sec 18. Leave the water softener in this position; the count-down timer will count down to 0 sec and start a regeneration. 19. Press the scroll y button repeatedly, to advance the control valve through the regeneration cycles and put it in Standby mode, until the display shows: Stdby 1000 L - WITH FACTORY BYPASS (optional) Picture Adjust the residual hardness of the water that leaves the softener, by means of the adjusting screw, incorporated in the 'outlet' valve of the factory bypass: to raise the residual hardness: turn the screw counter clockwise. to reduce the residual hardness: turn the screw clockwise. Page 9

10 ELECTRONIC CONTROL PANEL Picture 13 symbol button function y SCROLL to advance to the next parameter z UP to increase the value of the parameter? DOWN to decrease the value of the parameter POWER-UP After power-up the display will show the installed software version, f.e.: EZRSDg EZ Rot0.8 After 5 seconds it will automatically revert back to the service display. POWER FAILURE In the event of a power failure, the program will remain stored in the NOVRAM during an undefined period, while an incorporated SuperCap (capacitor) will maintain the correct time of day during a period of several hours; consequently, in case of prolonged power failure, the time of day might not be maintained; if this happens, the time of day will be reset to 8:00 when the power supply is re-established, while the indication will flash, indicating that the time of day needs to be set. 8: L - When the power failure occurs during the execution of an automatic regeneration, the control valve will remain in its last position; when the power supply is re-established, the control valve will return to the service position, stay there for 60 sec. and restart a complete regeneration from the beginning. TIMER FAILURE In the event of a timer failure, the display will show the message: Service Required In such case, entering one of the programming levels can possibly solve the problem. However if the problem persists, professional service is required. SERVICE MODE In service mode the display shows: Simplex Tempo: the time of day and the remaining number of days: 20:51 4 DAY REM Simplex Eco, Duplex/Triplex Eco Parallel: the time of day and the remaining capacity: 20: L - Duplex Eco Alternating: the systems status (Service or Standby) and the remaining capacity: Srvc 1000L - Stdby 1000L - REGENERATION MODE In regeneration mode the display shows: Simplex Tempo/Eco, Duplex/Triplex Eco Parallel: the total remaining regeneration time and remaining cycle time: Rgn:123 CycY:456 Duplex Eco Alternating: the total remaining regeneration time and remaining cycle time: Rgn:123 CycY:456 When the regeneration is finished, the system remains in Standby, until the other system starts a regeneration: Stdby 1000L - The control valve can be reset to service mode at any time by pressing the scroll! button, as such manually advancing it through the regeneration cycles. CHECKING THE FLOW METER In case of water usage, the remaining capacity counter in the service display will count back per unit, i.e. per litre. This way the correct functioning of the water meter can be verified. Page 10

11 ELECTRONIC CONTROL PANEL MANUAL REGENERATION It is possible to manually initiate a regeneration. 1. Press the scroll y button repeatedly until the display shows: Regen in 10 sec If the control valve is left in this position, the countdown timer will count down to 0 sec and start a regeneration. To cancel this mode, press the scroll y button before the countdown timer has reached 0 sec; the control valve will return to the service mode. 2. Press the scroll y button again if you want to manually advance the control valve to the next regeneration cycle. DRIVE MOTOR SPEED The drive motor of the control valve, that drives the valve body to its different regeneration positions, will start-up at low speed to reduce its noise level. To increase the speed of the drive motor, simply press the scroll y button as soon as the drive motor is activated. PROGRAMMING INSTRUCTIONS INSTALLER Before entering the programming mode, make sure that the control valve is in the service mode. 1. Press the scroll y button; the display will show: Language:English Press the up z or down? button to set the language. 2. Press the scroll y button again; the display will show (does not apply to Duplex Eco Alternating!): Set time: 20:51 Press the up z button or down? button to set the time of day. 3. Press the scroll y button again; the display will show: Simplex Tempo: Interval:XX Days Press the up z or down? button to set the number of days between regenerations. Simplex Eco, Duplex/Triplex Eco: Set Hardn.: XX f Press the up z or down? button to set the hardness of the incoming untreated water. Page 11

12 ELECTRONIC CONTROL PANEL PROGRAMMING INSTRUCTIONS PARAMETER SET LEVEL Before entering the programming mode, make sure that the control valve is in the service mode. All configuration parameters on this water softener have been pre-programmed in the factory, to offer optimal performance in a wide range of applications and situations. Nevertheless it may be necessary or desirable to change any of these parameters, to further optimize the water softeners performance or to adapt it to the specific requirements of the installation. SIMPLEX TEMPO: 1. Press the scroll y button and hold it for 5 sec until the display shows: System Check 2. Within 10 sec, press the up z button; the display will show: Cycle 1: XX min Press the up z or down? button to set the length of the regeneration cycle. Press the scroll y button again to advance to the next regeneration cycle. Cycle 1 Backwash Cycle 2 Brine draw/slow rinse Cycle 3 Fast rinse/refill 3. Press the scroll y button again; the display will show: 2:00 Press the up z or down? button to set the time of regeneration. 4. Press the scroll y button again; the display will show: Exit Press the up z or down? button to save the program into the NOVRAM and exit the programming level. Page 12

13 ELECTRONIC CONTROL PANEL SIMPLEX ECO: 1. Press the scroll y button and hold it for 5 sec until the display shows: System Check 2. Within 10 sec, press the up z button; the display will show: HardUnit: f Press the up z or down? button to set the hardness unit. Make sure to also adjust/convert the exchange capacity! 3. Press the scroll y button again; the display will show: ExCap:5.5 f M3/L Press the up z or down? button to set the exchange capacity per litre of resin. 4. Press the scroll y button again; the display will show: Resin:XXX liters Press the up z or down? button to set the volume of resin. 5. Press the scroll y button again; the display will show: Override: 7 days Press the up z or down? button to set the number of days between regenerations. 6. Press the scroll y button again; the display will show: Cycle 1: XX min Press the up z or down? button to set the length of the regeneration cycle. Press the scroll y button again to advance to the next regeneration cycle. Cycle 1 Backwash Cycle 2 Brine draw/slow rinse Cycle 3 Fast rinse/refill 7. Press the scroll y button again; the display will show: MTR:SNAP SENSOR 8. Press the scroll y button again; the display will show: Regen:Dlyd/Immd 2:00 Press the up z or down? button to set the regeneration mode: Dlyd/Immd: when the remaining capacity equals the reserve capacity, a delayed regeneration at the programmed time of regeneration is started; however when the remaining capacity equals 0 before the programmed time of regeneration is reached, an immediate regeneration is started. Immediate: when the remaining capacity equals 0, an immediate regeneration is started. Delayed: when the remaining capacity equals the reserve capacity, a delayed regeneration at the programmed time of regeneration is started. 9. Press the scroll y button again; the display will show (only when the regeneration mode is set to Delayed or Dlyd/Immd ): 2:00 Press the up z or down? button to set the time of regeneration. 10. Press the scroll y button again; the display will show (only when the regeneration mode is set to Dlyd or Dlyd/Immd ): Rsrv Press the up z or down? button to set the reserve capacity: Variable: the reserve capacity is calculated automatically, based on the registered daily water usage. Fxd: press the scroll y button again and press the up z or down? button to set the reserve capacity to a fixed amount. 11. Press the scroll y button again; the display will show: Exit Variable Press the up z or down? button to save the program into the NOVRAM and exit the programming level. Press the up z or down? button to set the type of water meter sensor. Page 13

14 ELECTRONIC CONTROL PANEL DUPLEX ECO ALTERNATING: The 2 Simplex systems, that make up a Duplex system, must be programmed individually; the program does NOT necessarily have to be the same on the 2 Simplex systems! 1. Press the scroll y button and hold it for 5 sec until the display shows: System Check 2. Within 10 sec, press the up z button; the display will show: HardUnit: f Press the up z or down? button to set the hardness unit. Make sure to also adjust/convert the exchange capacity! 3. Press the scroll y button again; the display will show: ExCap:5.5 f M3/L Press the up z or down? button to set the exchange capacity per litre of resin. 4. Press the scroll y button again; the display will show: Resin:XXX liters Press the up z or down? button to set the volume of resin. 5. Press the scroll y button again; the display will show: Cycle 1: XX min Press the up z or down? button to set the length of the regeneration cycle. Press the scroll y button again to advance to the next regeneration cycle. Cycle 1 Backwash Cycle 2 Brine draw/slow rinse Cycle 3 Fast rinse/refill 6. Press the scroll y button again; the display will show: MTR:SNAP SENSOR Press the up z or down? button to set the type of water meter sensor. 7. Press the scroll y button again; the display will show: Exit Press the up z or down? button to save the program into the NOVRAM and exit the programming level. 8. Repeat steps 1-7 for both Simplex systems. Page 14

15 ELECTRONIC CONTROL PANEL DUPLEX/TRIPLEX ECO PARALLEL: The 2/3 Simplex systems, that make up a Duplex/Triplex system, must be programmed individually; the program does NOT necessarily have to be the same on the 2/3 Simplex systems! 1. Press the scroll y button and hold it for 5 sec until the display shows: System Check 2. Within 10 sec, press the up z button; the display will show: HardUnit: f Press the up z or down? button to set the hardness unit. Make sure to also adjust/convert the exchange capacity! 3. Press the scroll y button again; the display will show: ExCap:5.5 f M3/L Press the up z or down? button to set the exchange capacity per litre of resin. 4. Press the scroll y button again; the display will show: Resin:XXX liters Press the up z or down? button to set the volume of resin. 5. Press the scroll y button again; the display will show: Override: 7 days Press the up z or down? button to set the number of days between regenerations. 6. Press the scroll y button again; the display will show: Cycle 1: XX min Press the up z or down? button to set the length of the regeneration cycle. Press the scroll y button again to advance to the next regeneration cycle. Cycle 1 Backwash Cycle 2 Brine draw/slow rinse Cycle 3 Fast rinse/refill 8. Press the scroll y button again; the display will show: Regen:Immediate Press the up z or down? button to set the regeneration mode: Immediate: when the remaining capacity equals 0, an immediate regeneration is started. Dlyd/Immd: when the remaining capacity equals the reserve capacity, a delayed regeneration at the programmed time of regeneration is started; however when the remaining capacity equals 0 before the programmed time of regeneration is reached, an immediate regeneration is started. Delayed: when the remaining capacity equals the reserve capacity, a delayed regeneration at the programmed time of regeneration is started. 9. Press the scroll y button again; the display will show (only when the regeneration mode is set to Delayed or Dlyd/Immd ): 2:00 Press the up z or down? button to set the time of regeneration. 10. Press the scroll y button again; the display will show (only when the regeneration mode is set to Delayed or Dlyd/Immd ): Rsrv Press the up z or down? button to set the reserve capacity: Variable: the reserve capacity is calculated automatically, based on the registered daily water usage. Fxd: press the scroll y button again and press the up z or down? button to set the reserve capacity to a fixed amount. 11. Press the scroll y button again; the display will show: Exit Variable Press the up z or down? button to save the program into the NOVRAM and exit the programming level. 12. Repeat steps 1-11 for all Simplex systems. 7. Press the scroll y button again; the display will show: MTR:SNAP SENSOR Press the up z or down? button to set the type of water meter sensor. Page 15

16 ELECTRONIC CONTROL PANEL DIAGNOSTICS LEVEL Besides of all programming parameters, a series of operating parameters can be consulted in the diagnostics level; particularly during a service intervention, these parameters can be helpful to identify the cause of a problem or malfunction Before entering the diagnostics level, make sure that the control valve is in the service mode. Accessing the Diagnostics level 1. Press the scroll y button and hold it for 5 sec until the display shows: System Check EZRSDg: display shows the software version (for factory purpose only). CapToUse: display shows the remaining capacity. Exiting the Diagnostics level 1. If no button is pressed within 5 minutes, the microprocessor will exit the diagnostics level end return to the service mode. 2. Press the scroll y button repeatedly until the display shows: Exit Press the up z or down? button to exit the diagnostics level. 2. Within 10 sec, press the down? button; the display will show: Regen XXdays ago You are now in the Diagnostics level. Press the scroll y button to advance to the next diagnostics parameter. Available diagnostics parameters Regen X days ago: display shows number of days since last regeneration of the system. In Srvc: display shows total number of days that the system is in service. # of Regens: display shows the total number of regenerations that have taken place since installation. TotVol: display shows the total water usage through the system since installation. LastRgn@: display shows the water usage at the moment of the last regeneration. InstFlow: display shows the instantaneous flow rate. AvgVol: display shows the average daily water usage. Capacity: display shows the calculated volume of softened water between regenerations. Hardness: display shows the setting of the water hardness. Rsrv: display shows the setting of the reserve capacity. display shows the setting of the time of regeneration. Override: display shows the setting of the number of days between regenerations. Cycle X: display shows the setting of the length of the corresponding regeneration cycle. Units: display shows that control is programmed for Metric units. MTR: display shows the setting of the water meter. Capacity: display shows that control is programmed for hardness setting. Regen: display shows the setting of the regeneration mode. Valve Type: display shows the valve type setting. MP Resets: display shows the number of resets of the microprocessor (for factory purpose only). Memory Reset: display shows the number of corrupt memory start-ups (for factory purpose only). Page 16

17 MAINTENANCE ROUTINE CHECKS Regularly the user should perform a basic check to verify if the water softener is functioning correctly, on the basis of the following control points: 1. Check settings of electronic control panel. 2. Measure water hardness before/after water softener. 3. Check drain line from control valve; there shouldn t be any water flow (unless water softener is in regeneration). 4. Check drain line from brine tank overflow; there shouldn t be any water flow. 5. Check water softener and surrounding area; there shouldn t be any water leakages. BYPASSING THE WATER SOFTENER Occasionally it may be necessary to put the water softener hydraulically in bypass, i.e. to isolate it from the water distribution system; f.e.: in case of an urgent technical problem; when it is not necessary to supply treated water to the application. WITH FACTORY BYPASS (optional) Picture 14.a SERVICE POSITION ❶ = inlet valve to water softener is OPEN ❷ = outlet valve from water softener is OPEN Picture 14.b BYPASS POSITION ❶ = inlet valve to water softener is CLOSED ❷ = outlet valve from water softener is CLOSED Picture 14.c MAINTENANCE POSITION ❶ = inlet valve to water softener is OPEN ❷ = outlet valve from water softener is CLOSED RESIN CLEANER Other contaminants (f.e. iron) present in the feed water can cause the resin bed to foul up, resulting in a loss of softening capacity. An approved resin cleaner can be used periodically to thoroughly clean the resin bed. SANITIZING THE WATER SOFTENER This water softener is manufactured from premium quality material and assembled in safe conditions to assure it is clean and sanitary. If installed and serviced correctly, this water softener will not infect or contaminate your water supply. However, as in any 'device' plumbed-in in your water distribution system, a proliferation of bacteria is possible, especially in case of 'stagnant water'. therefore this water softener is equipped with a 'days override' feature, that will automatically rinse the resin bed periodically, even in case of low or absence of water usage. If the power supply to the water softener is disconnected for a longer period of time, we recommend, when the power supply is re-established, to manually initiate a complete regeneration. DUPLEX ALTERNATING: SERVICE VALVES Picture 15 ❶ = automatically operated = normally closed ❷ = manually operated = constantly open The Normally Closed Service Valve in the outlet of each Simplex system will only be opened when it is powered. To manually open the Normally Closed Service Valve (f.e. in case of a power failure), simply turn the white solenoid coil counter clockwise. WATER CONDITIONER SALT This water softener needs 'brine' for its periodic regenerations. This brine solution is made from water, that is automatically dosed in the brine tank by the control valve, and water conditioner salt. The user should make sure that the brine tank is always kept full of water conditioner salt. Therefore he should periodically check the salt level inside the brine tank and refill it if necessary. Simply lift the brine tank cover to check the salt level inside the brine tank. Ideally the level of water conditioner salt inside the brine tank is kept between 1/3 and 2/3. A lower level of water conditioner salt can cause insufficient brine saturation, resulting in a loss of softening capacity. A higher level of water conditioner salt can cause salt bridging (hard crust or salt bridges in the brine tank). When you suspect salt bridging: carefully pound on the outside of the brine tank to break loose the salt bridges; using a broom (or like blunt tool) carefully push the salt to break it apart; pour warm water over the top of the salt to dissolve it. Page 17

18 HYDRAULIC FLOW DIAGRAMS SERVICE BACKWASH BRINE DRAW / SLOW RINSE FAST RINSE / REFILL Page 18

19 Page 19

20 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Hard (untreated) water Open or defective bypass Close or replace bypass to service Simplex only: water softener in regeneration Wait until regeneration finishes or manually advance regeneration to end Duplex/Triplex only: one of the Simplex systems in regeneration and Service Valve not closing off Refer to problem Service Valve not closing off properly properly Simplex Tempo only: excessive water usage Initiate regeneration manually No salt in brine tank Add salt and initiate regeneration manually Salt bridging in brine tank Break salt bridge(s) and initiate regeneration manually Change in raw water hardness Measure hardness of incoming untreated water and adjust programming accordingly Water softener fails to start a regeneration Refer to problem Water softener fails to start a regeneration Valve body and timer out of synchronisation Synchronize valve body and timer Control valve fails to draw brine Refer to problem Valve fails to draw brine Decreasing exchange capacity of resin Clean or replace resin bed Loss of resin Refer to problem Loss of resin Leak at riser tube Verify that riser tube is seated correctly and is not cracked Residual hardness in Bypass not completely closed Close bypass treated water Mixing valve open Verify setting of mixing valve Water softener fails to Faulty electrical supply Verify electrical service (fuse, transformer,...) start a regeneration Eco only: defective flow meter Clean and/or replace flow meter Defective PCB Replace PCB Defective drive motor Replace drive motor Water softener uses Excessive water in brine tank Refer to problem Excessive water in brine tank too much salt Water softener regenerates too frequently Verify program Excessive water in Control valve fails to draw brine Refer to problem Control valve fails to draw brine brine tank Improper refill time setting Verify that refill time corresponds to the proper salt level and amount of resin Missing refill flow control Verify that refill flow control is installed and properly sized Leak from control valve to brine tank Clean or replace brine tee on control valve Check synchronisation between valve body and timer Salt taste in treated Excessive water in brine tank Refer to problem Excessive water in brine tank water Injector undersized Verify injector selection and operating pressure Improper brine/slow rinse time setting Verify that brine/slow rinse time corresponds to the proper salt level and amount of resin Loss of water pressure Mineral or iron build-up in resin tank Clean resin bed and control valve; increase regeneration frequency Plugged lower and/or upper distributor Verify that distributors are free of debris Drain line from control valve flows Water softener in regeneration Wait until regeneration finishes or manually advance regeneration to end continuously Faulty electrical supply Verify electrical service (fuse, transformer,...) Defective drive motor Replace drive motor Defective micro switch Replace micro switches Defective PCB Replace PCB Valve body and timer out of synchronisation Synchronise valve body and timer Drain line from brine tank overflow flows continuously Excessive water in brine tank Refer to problem Excessive water in brine tank Page 20

21 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Control valve fails to refill brine tank Improper refill time setting Verify that refill time corresponds to salt level and amount of resin Plugged refill flow control Clean refill flow control Loss of resin Lower and/or upper distributor damaged Replace distributor(s) Leak between riser tube and upper distributor Verify that riser tube is seated correctly and is not cracked Control valve fails to draw brine Low operating pressure Check operating pressure; must be higher than 1,4 bar Plugged injector Clean injector Restricted drain line Verify drain line for kinks or restrictions Restricted brine line Verify brine line for kinks or restrictions Leak in brine line Verify brine line and connections for air leakage No water in brine tank Refer to problem Control valve fails to refill brine tank Control valve cycles Defective micro switch Replace micro switches continuously Duplex/Triplex Parallel: InterConnect communication does not Check connections of InterConnect cable(s) all Simplex systems regenerate function correctly Defective PCB Replace PCB simultaneously Duplex Alternating: InterConnect communication does not Check connections of InterConnect cable both Simplex systems are in service function correctly Defective PCB Replace PCB simultaneously Defective Service Valve Replace Service Valve Page 21

22 ELECTRICAL WIRING DIAGRAMS SIMPLEX TEMPO ❶ = position switches ❷ = power lead = drive motor ❹ = auxilliary contact (24V, max. 500mA) ❺ = key pad SIMPLEX ECO ❶ = position switches ❷ = flow meter = power lead ❹ = drive motor ❺ = auxilliary contact (24V, max. 500mA) ❻ = key pad Page 22

23 ELECTRICAL WIRING DIAGRAMS DUPLEX ECO - ALTERNATING ❶ = position switches ❷ = flow meter = power lead ❹ = drive motor ❺ = service valve Normally Closed ❻ = InterConnect socket ❼ = key pad DUPLEX/TRIPLEX ECO - PARALLEL ❶ = position switches ❷ = flow meter = power lead ❹ = drive motor ❺ = service valve Normally Open ❻ = InterConnect sockets ❼ = key pad Page 23

24 DEFAULT PARAMETER SETTINGS Model Simplex Tempo Resin Cycle 1: BACKWASH (min) Cycle 2: BRINE DRAW/SLOW RINSE (min) Cycle 3: FAST RINSE/REFILL (min) :00 2:00 2:00 2:00 2:00 2:00 Model Simplex Eco Resin Hardness unit (1) f f f f f f Exchange capacity per liter resin ( f M 3 /L) (1) (2) 5,5 5,5 5,5 5,5 5,5 5,5 Resin (liters) Override (days) Cycle 1: BACKWASH (min) Cycle 2: BRINE DRAW/SLOW RINSE (min) Cycle 3: FAST RINSE/REFILL (min) (2) MTR SNAP SNAP SNAP SNAP SNAP SNAP Regen Dlyd/Immd Dlyd/Immd Dlyd/Immd Dlyd/Immd Dlyd/Immd Dlyd/Immd 2:00 2:00 2:00 2:00 2:00 2:00 Rsrv Variable Variable Variable Variable Variable Variable (1) When the Hardness unit is changed, the Exchange capacity per liter resin needs to be adjusted accordingly; to convert from f to d, multiply x 0,56; 5,5 f M 3 /L equals 3,1 d M 3 /L. (2) When the Exchange capacity per liter resin is changed, the refill cycle time needs to be adjusted accordingly. Model Duplex Eco Alternating Resin Hardness unit (1) f f f f f f Exchange capacity per liter resin ( f M 3 /L) (1) (2) 5,5 5,5 5,5 5,5 5,5 5,5 Resin (liters) Cycle 1: BACKWASH (min) Cycle 2: BRINE DRAW/SLOW RINSE (min) Cycle 3: FAST RINSE/REFILL (min) (2) MTR SNAP SNAP SNAP SNAP SNAP SNAP (1) When the Hardness unit is changed, the Exchange capacity per liter resin needs to be adjusted accordingly; to convert from f to d, multiply x 0,56; 5,5 f M 3 /L equals 3,1 d M 3 /L. (2) When the Exchange capacity per liter resin is changed, the refill cycle time needs to be adjusted accordingly. Model Duplex/Triplex Eco Parallel Resin Hardness unit (1) f f f f f f Exchange capacity per liter resin ( f M 3 /L) (1) (2) 5,5 5,5 5,5 5,5 5,5 5,5 Resin (liters) Override (days) Cycle 1: BACKWASH (min) Cycle 2: BRINE DRAW/SLOW RINSE (min) Cycle 3: FAST RINSE/REFILL (min) (2) MTR SNAP SNAP SNAP SNAP SNAP SNAP Regen Immediate Immediate Immediate Immediate Immediate Immediate (1) When the Hardness unit is changed, the Exchange capacity per liter resin needs to be adjusted accordingly; to convert from f to d, multiply x 0,56; 5,5 f M 3 /L equals 3,1 d M 3 /L. (2) When the Exchange capacity per liter resin is changed, the refill cycle time needs to be adjusted accordingly. Page 24

25 COMPOSITION OVERVIEW Model Resin volume PN Control valve, incl. EuroT transformer, 1 male BSP connections InterConnect cable Service Valves Pressure tank, incl. distributor assy Brine tank, incl. platform, brine valve assy Resin (25 kg bag) ltr model # # # model # model # # TS/L4JB/AUX x ltr 1 1 Simplex Tempo TS/L1KD/AUX x ltr TS/L1LD/AUX x ltr TS/L2MD/AUX x ltr TS/L2ND/AUX x ltr TS/L2ND/AUX x ltr VS/L4JB/AUX x ltr 1 1 Simplex Eco VS/L1KD/AUX x ltr VS/L1LD/AUX x ltr VS/L2MD/AUX x ltr VS/L2ND/AUX x ltr VS/L2ND/AUX x ltr x VS/L4JB/ALT x NC 10x ltr (1) 1 2 Duplex Eco Alternating 2 x VS/L1KD/ALT x NC 12x ltr (1) x VS/L1LD/ALT x NC 13x ltr (1) x VS/L2MD/ALT x NC 14x ltr (1) x VS/L2ND/ALT x NC 16x ltr (1) x VS/L2ND/ALT x NC 16x ltr (1) x VS/L4JB/PRL x NO 10x ltr (1) 1 2 Duplex Eco Parallel 2 x VS/L1KD/PRL x NO 12x ltr (1) x VS/L1LD/PRL x NO 13x ltr (1) x VS/L2MD/PRL x NO 14x ltr (1) x VS/L2ND/PRL x NO 16x ltr (1) x VS/L2ND/PRL x NO 16x ltr (1) x VS/J4JB/PRL x NO 10x ltr 3 3 Triplex Eco Parallel 3 x VS/L1KD/PRL x NO 12x ltr x VS/L1LD/PRL x NO 13x ltr x VS/L2MD/PRL x NO 14x ltr x VS/L2ND/PRL x NO 16x ltr x VS/L2ND/PRL x NO 16x ltr 3 18 (1) Brine tank contains 2 x brine valve assy. Page 25

26 EXPLODED VIEW - SIMPLEX TEMPO/ECO Page 26

27 EXPLODED VIEW - SIMPLEX TEMPO/ECO Item PN Description Remark (*) 1 PT/1035/BA Pressure tank 10x35 25 Ltr PT/1248/BA Pressure tank 12x48 50 Ltr PT/1354/BA Pressure tank 13x54 75 Ltr PT/1465/BA Pressure tank 14x Ltr PT/1665/BA Pressure tank 16x Ltr, 150 Ltr 2 E8000 Softening resin multiple of 25 ltr Riser tube assembly to be cut to length 4 28/298/11 Transformer 230/24V - 50 Hz, 24VA, EuroT plug 5 287/166 Top distributor TS/J4JB/AUX Control valve Tempo 25 Ltr 2400TS/J1KD/AUX Control valve Tempo 50 Ltr 2400TS/J1LD/AUX Control valve Tempo 75 Ltr 2400TS/J2MD/AUX Control valve Tempo 100 Ltr 2400TS/J2ND/AUX Control valve Tempo 125 Ltr, 150 Ltr 2400VS/J4JB/AUX Control valve Eco 25 Ltr 2400VS/J1KD/AUX Control valve Eco 50 Ltr 2400VS/J1LD/AUX Control valve Eco 75 Ltr 2400VS/J2MD/AUX Control valve Eco 100 Ltr 2400VS/J2ND/AUX Control valve Eco 125 Ltr, Eco 150 Ltr 7 568/303/1 Connection kit 1 male 8 H1015/2 Brine line polytube (std length is 2 mtr) to be ordered per meter Brine line filter 10 H1016/2 Brine well cap, top 11 DM/A6EU6 Quick-fit elbow 3/ Brine valve assembly 464HF to be cut to length 13 BW3.5/072 Brine well, 72 cm 25 Ltr, 50 Ltr BW3.5/088 Brine well, 88 cm 75 Ltr, 100 Ltr, 125 Ltr, 150 Ltr 14 H1016/4 Brine well cap, bottom 15 BP/0125 Brine platform for brine tank 125 Ltr 25 Ltr, 50 Ltr BP/0275 Brine platform for brine tank 275 Ltr 75 Ltr, 100 Ltr BP/0500 Brine platform for brine tank 500 Ltr 125 Ltr, 150 Ltr Fastener (snap rivet & washer), brine well Overflow assembly 18 BT/0125 Brine tank 125 Ltr 25 Ltr, 50 Ltr BT/0275 Brine tank 275 Ltr 75 Ltr, 100 Ltr BT/0500 Brine tank 500 Ltr 125 Ltr, 150 Ltr Drain hose Air gap with double hose barb Clamp, drain hose (4x) (*) Recommended Spare Part Page 27

28 EXPLODED VIEW - DUPLEX ECO ALTERNATING Page 28

29 EXPLODED VIEW - DUPLEX ECO ALTERNATING Item PN Description Remark (*) 1 PT/1035/BA Pressure tank 10x35 25 Ltr PT/1248/BA Pressure tank 12x48 50 Ltr PT/1354/BA Pressure tank 13x54 75 Ltr PT/1465/BA Pressure tank 14x Ltr PT/1665/BA Pressure tank 16x Ltr, 150 Ltr 2 E8000 Softening resin multiple of 25 ltr Riser tube assembly to be cut to length 4 28/298/11 Transformer 230/24V - 50 Hz, 24VA, EuroT plug 5 287/166 Top distributor VS/J4JB/ALT Control valve 25 Ltr 2400VS/J1KD/ALT Control valve 50 Ltr 2400VS/J1LD/ALT Control valve 75 Ltr 2400VS/J2MD/ALT Control valve 100 Ltr 2400VS/J2ND/ALT Control valve 125 Ltr, 150 Ltr 7 568/303/1 Connection kit 1 male Service valve, Normally Closed Brass adaptor 1 male InterConnect cable 11 H1015/2 Brine line polytube (std length is 2 mtr) to be ordered per meter Brine line filter 13 H1016/2 Brine well cap, top 14 DM/A6EU6 Quick-fit elbow 3/ Brine valve assembly 464HF to be cut to length 16 BW3.5/072 Brine well, 72 cm 25 Ltr BW3.5/088 Brine well, 88 cm 50 Ltr, 75 Ltr, 100 Ltr, 125 Ltr, 150 Ltr 17 H1016/4 Brine well cap, bottom 18 BP/0125 Brine platform for brine tank 125 Ltr 25 Ltr BP/0275 Brine platform for brine tank 275 Ltr 50 Ltr BP/0500 Brine platform for brine tank 500 Ltr 75 Ltr, 100 Ltr BP/0750 Brine platform for brine tank 750 Ltr 125 Ltr, 150 Ltr Overflow assembly Fastener (snap rivet & washer), brine well 21 BT/0125 Brine tank 125 Ltr 25 Ltr BT/0275 Brine tank 275 Ltr 50 Ltr BT/0500 Brine tank 500 Ltr 75 Ltr, 100 Ltr BT/0750 Brine tank 750 Ltr 125 Ltr, 150 Ltr Drain hose to be ordered per meter Air gap with double hose barb (2x) Clamp, drain hose (6x) (*) Recommended Spare Part Page 29

30 EXPLODED VIEW - DUPLEX ECO PARALLEL Page 30

31 EXPLODED VIEW - DUPLEX ECO PARALLEL Item PN Description Remark (*) 1 PT/1035/BA Pressure tank 10x35 25 Ltr PT/1248/BA Pressure tank 12x48 50 Ltr PT/1354/BA Pressure tank 13x54 75 Ltr PT/1465/BA Pressure tank 14x Ltr PT/1665/BA Pressure tank 16x Ltr, 150 Ltr 2 E8000 Softening resin multiple of 25 ltr Riser tube assembly to be cut to length 4 28/298/11 Transformer 230/24V - 50 Hz, 24VA, EuroT plug 5 287/166 Top distributor VS/J4JB/PRL Control valve 25 Ltr 2400VS/J1KD/PRL Control valve 50 Ltr 2400VS/J1LD/PRL Control valve 75 Ltr 2400VS/J2MD/PRL Control valve 100 Ltr 2400VS/J2ND/PRL Control valve 125 Ltr, 150 Ltr 7 568/303/1 Connection kit 1 male Service valve, Normally Open Brass adaptor 1 male InterConnect cable 11 H1015/2 Brine line polytube (std length is 2 mtr) to be ordered per meter Brine line filter 13 H1016/2 Brine well cap, top 14 DM/A6EU6 Quick-fit elbow 3/ Brine valve assembly 464HF to be cut to length 16 BW3.5/072 Brine well, 72 cm 25 Ltr BW3.5/088 Brine well, 88 cm 50 Ltr, 75 Ltr, 100 Ltr, 125 Ltr, 150 Ltr 17 H1016/4 Brine well cap, bottom 18 BP/0125 Brine platform for brine tank 125 Ltr 25 Ltr BP/0275 Brine platform for brine tank 275 Ltr 50 Ltr BP/0500 Brine platform for brine tank 500 Ltr 75 Ltr, 100 Ltr BP/0750 Brine platform for brine tank 750 Ltr 125 Ltr, 150 Ltr Overflow assembly Fastener (snap rivet & washer), brine well 21 BT/0125 Brine tank 125 Ltr 25 Ltr BT/0275 Brine tank 275 Ltr 50 Ltr BT/0500 Brine tank 500 Ltr 75 Ltr, 100 Ltr BT/0750 Brine tank 750 Ltr 125 Ltr, 150 Ltr Drain hose to be ordered per meter Air gap with double hose barb (2x) Clamp, drain hose (6x) (*) Recommended Spare Part Page 31

32 EXPLODED VIEW - TRIPLEX ECO PARALLEL Page 32

33 EXPLODED VIEW - TRIPLEX ECO PARALLEL Item PN Description Remark (*) 1 PT/1035/BA Pressure tank 10x35 25 Ltr PT/1248/BA Pressure tank 12x48 50 Ltr PT/1354/BA Pressure tank 13x54 75 Ltr PT/1465/BA Pressure tank 14x Ltr PT/1665/BA Pressure tank 16x Ltr, 150 Ltr 2 E8000 Softening resin multiple of 25 ltr Riser tube assembly to be cut to length 4 28/298/11 Transformer 230/24V - 50 Hz, 24VA, EuroT plug 5 287/166 Top distributor VS/J4JB/PRL Control valve 25 Ltr 2400VS/J1KD/PRL Control valve 50 Ltr 2400VS/J1LD/PRL Control valve 75 Ltr 2400VS/J2MD/PRL Control valve 100 Ltr 2400VS/J2ND/PRL Control valve 125 Ltr, 150 Ltr 7 568/303/1 Connection kit 1 male Service valve, Normally Open Brass adaptor 1 male 10 H1015/2 Brine line polytube (std length is 2 mtr) to be ordered per meter Brine line filter 12 H1016/2 Brine well cap, top 13 DM/A6EU6 Quick-fit elbow 3/ Brine valve assembly 464HF to be cut to length 15 BW3.5/072 Brine well, 72 cm 25 Ltr, 50 Ltr BW3.5/088 Brine well, 88 cm 75 Ltr, 100 Ltr, 125 Ltr, 150 Ltr 16 H1016/4 Brine well cap, bottom 17 BP/0125 Brine platform for brine tank 125 Ltr 25 Ltr, 50 Ltr BP/0275 Brine platform for brine tank 275 Ltr 75 Ltr, 100 Ltr BP/0500 Brine platform for brine tank 500 Ltr 125 Ltr, 150 Ltr Fastener (snap rivet & washer), brine well Overflow assembly 20 BT/0125 Brine tank 125 Ltr 25 Ltr, 50 Ltr BT/0275 Brine tank 275 Ltr 75 Ltr, 100 Ltr BT/0500 Brine tank 500 Ltr 125 Ltr, 150 Ltr Drain hose to be ordered per meter Air gap with double hose barb Clamp, drain hose (4x) InterConnect cable, parallel (*) Recommended Spare Part Page 33

34 EXPLODED VIEW - TIMER HEAD - SIMPLEX Page 34

35 EXPLODED VIEW - TIMER HEAD - SIMPLEX Item PN Description Remark (*) Power lead with plug Clamp Flow meter cable Simplex Eco 4a 28/244/1 Plug (large) Simplex Tempo 4b 28/8/7 Strain relief, flow meter cable Simplex Eco Screw, timer cover (3x) 6 15/222 Screw, back plate (2x) Back plate /206 Drive shaft 9 15/222 Screw, drive motor assy (2x) 10 28/245/4 Cable clamp Strain relief, power lead Drive motor /227/2 Worm 14 19/48 Retaining ring Switch cam /386 Bracket, micro switches /310 Gear, switch cam 18 15/184/7 Locking screw, switch cam 19 15/173/12 Screw, micro switches (2x) Micro switch assy Cable set, drive motor 22 15/102 Screw, PCB (2x) Printed Circuit Board Simplex Tempo Printed Circuit Board Simplex Eco Timer cover assembly (*) Recommended Spare Part Page 35

36 EXPLODED VIEW - TIMER HEAD - DUPLEX ALTERNATING Page 36

37 EXPLODED VIEW - TIMER HEAD - DUPLEX ALTERNATING Item PN Description Remark (*) Power lead with plug Clamp Flow meter cable 4 28/8/7 Strain relief, flow meter cable Screw, timer cover (3x) 6 15/222 Screw, back plate (2x) Socket and cable assembly, Service Valve Back plate /206 Drive shaft 10 15/222 Screw, drive motor assy (2x) 11 28/245/4 Cable clamp Strain relief, power lead Socket & cable assembly, ALT InterConnect Drive motor /227/2 Worm 16 19/48 Retaining ring Switch cam /386 Bracket, micro switches /310 Gear, switch cam 20 15/184/7 Locking screw, switch cam 21 15/173/12 Screw, micro switches (2x) Micro switch assy Cable set, drive motor 24 15/102 Screw, PCB (2x) Printed Circuit Board Timer cover assembly (*) Recommended Spare Part Page 37

38 EXPLODED VIEW - TIMER HEAD - DUPLEX/TRIPLEX PARALLEL Page 38

39 EXPLODED VIEW - TIMER HEAD - DUPLEX/TRIPLEX PARALLEL Item PN Description Remark (*) Power lead with plug Clamp Flow meter cable 4 28/8/7 Strain relief, flow meter cable Screw, timer cover (3x) 6 15/222 Screw, back plate (2x) Socket and cable assembly, Service Valve Back plate assembly (with socket & cable assembly, PRL InterConnect) /206 Drive shaft 10 15/222 Screw, drive motor assy (2x) 11 28/245/4 Cable clamp Strain relief, power lead Drive motor /227/2 Worm 15 19/48 Retaining ring Switch cam /386 Bracket, micro switches /310 Gear, switch cam 19 15/184/7 Locking screw, switch cam 20 15/173/12 Screw, micro switches (2x) Micro switch assy Cable set, drive motor 23 15/102 Screw, PCB (2x) Printed Circuit Board Timer cover assembly (*) Recommended Spare Part Page 39

40 EXPLODED VIEW - VALVE BODY Page 40

41 EXPLODED VIEW - VALVE BODY Item PN Description Remark (*) 1 21/83 Drain connection 2 568/271/J Backwash flow control J (9,8 Ltr/min) 25 Ltr 568/271/K Backwash flow control K (13,2 Ltr/min) 50 Ltr 568/271/L Backwash flow control L (15,1 Ltr/min) 75 Ltr 568/271/M Backwash flow control M (18,9 Ltr/min) 100 Ltr 568/271/N Backwash flow control N (22,7 Ltr/min) 125 Ltr, 150 Ltr Bolt, valve cover (6x) 4 568/254/3 Valve cover 5 185/154/1 O-ring, valve cover 6 186/112 O-ring, Teflon Washer, PE 8 568/260 Worm gear 9 568/259 Rotor cam /041/1 O-ring, rotor /345/2 Rotor plate /256 Seal disk /383 Insert plate /384 Gasket /62 Spring, float valve /270/4 Float valve /274/4 Injector (purple) 25 Ltr 568/274/1 Injector (red) 50 Ltr, 75 Ltr 568/274/2 Injector (yellow) 100 Ltr, 125 Ltr, 150 Ltr Diffuser, impeller Eco Impeller Eco Hub, impeller Eco /007/6 O-ring, mixing valve /406 Mixing valve /118 O-ring, sleeve /407/L Sleeve, mixing valve /385/2/B Refill flow control 1,9 ltr/min 25 Ltr 568/385/2/D Refill flow control 3,8 ltr/min 50 Ltr, 75 Ltr, 100 Ltr, 125 Ltr, 150 Ltr /118 O-ring, refill elbow /336 Refill elbow /275 Check ball, refill elbow /62 Spring, refill elbow 30 21/88 Nut, refill elbow/brine tee /254 Spring clip /251 Gasket, riser /334 Riser insert /214/1 O-ring, riser tube /337/1 O-ring, tank /232 Adapter ring 37 15/207/12 Screw, adapter ring (2x) Packing gland nut (plastic) /211/1 O-ring, packing gland nut /115 O-ring, worm drive shaft (2x) /208/2 Worm drive shaft 42 14/43 Washer, worm drive shaft 43 EB64/33 Refill tube /340 Brine Tee /208/1 O-ring, brine tee 46 26/47/12N Check ball, brine tee Valve body A RK/568/259/2 Repair kit rotor B RK/75154 Repair kit packing gland nut C RK/568/406 Repair kit mixing valve (*) Recommended Spare Part Page 41

42 TECHNICAL DATA Technical specifications: Model (1) Supplied with 24V transformer ProFlow Simplex, Duplex Alternating, Duplex Parallel, Triplex Parallel Resin (Ltr) Operating pressure min/max (bar) 1,4/8,3 Operating temperature min/max ( C) 2/48 Electrical connection (V/Hz) 230/50 (1) Max. power consumption (VA): Simplex Duplex Triplex 12 2x18 3x18 Hydraulic connection inlet/outlet 1 BSP Male 3 bar operating pressure (2) : Model (2) Indicative numbers, performances depending on operating conditions and water quality ProFlow Simplex Resin (Ltr) Nominal exchange capacity (m³x f) Nominal exchange capacity (m³x d) Salt usage per regeneration (kg) 3,7 7,5 11,3 15,0 18,8 22,5 Exchange capacity per kg salt (m³x f) 37 Exchange capacity per kg salt (m³x d) 21 Service flow 1 bar pressure drop (ltr/min) Rinse water usage per regeneration (ltr) Model (2) Indicative numbers, performances depending on operating conditions and water quality ProFlow Duplex Alternating Resin (Ltr) 2x25 2x50 2x75 2x100 2x125 2x150 Nominal exchange capacity (m³x f) Nominal exchange capacity (m³x d) Salt usage per regeneration (kg) 7,5 15,0 21,5 30,0 37,5 43,0 Exchange capacity per kg salt (m³x f) 37 Exchange capacity per kg salt (m³x d) 21 Service flow 1 bar pressure drop (ltr/min) Rinse water usage per regeneration (ltr) Model (2) Indicative numbers, performances depending on operating conditions and water quality ProFlow Duplex Parallel Resin (Ltr) 2x25 2x50 2x75 2x100 2x125 2x150 Nominal exchange capacity (m³x f) Nominal exchange capacity (m³x d) Salt usage per regeneration (kg) 7,5 15,0 21,5 30,0 37,5 43,0 Exchange capacity per kg salt (m³x f) 37 Exchange capacity per kg salt (m³x d) 21 Service flow 1 bar pressure drop (ltr/min) Rinse water usage per regeneration (ltr) Page 42

43 TECHNICAL DATA Model (2) Indicative numbers, performances depending on operating conditions and water quality ProFlow Triplex Parallel Resin (Ltr) 3x25 3x50 3x75 3x100 3x125 3x150 Nominal exchange capacity (m³x f) Nominal exchange capacity (m³x d) Salt usage per regeneration (kg) 11,2 22,5 33,7 45,0 56,2 67,5 Exchange capacity per kg salt (m³x f) 37 Exchange capacity per kg salt (m³x d) 21 Service flow 1 bar pressure drop (ltr/min) Rinse water usage per regeneration (ltr) Dimensions & weights: Model Simplex Resin (Ltr) Brine tank volume (ltr) Brine tank diameter base/cover (mm) 470/ / / / / /875 Brine tank height (mm) Tank & control valve depth (mm) Tank & control valve depth, incl. factory bypass (mm) Tank & control valve height (mm) ± ± ± ± ± ±10 Height inlet/outlet (mm) 922 ± ± ± ± ± ±10 Max. salt storage capacity (kg) Model Duplex Alternating/Parallel Resin (Ltr) 2 x 25 2 x 50 2 x 75 2 x x x 150 Brine tank volume (ltr) 1 x x x x x x 750 Brine tank diameter base/cover (mm) 470/ / / / / /1.030 Brine tank height (mm) Tank & control valve depth (mm) Tank & control valve height (mm) ± ± ± ± ± ±10 Height inlet/outlet (mm) 922 ± ± ± ± ± ±10 Max. salt storage capacity (kg) Model Triplex Parallel Resin (Ltr) 3 x 25 3 x 50 3 x 75 3 x x x 150 Brine tank volume (ltr) 3 x x x x x x 500 Brine tank diameter base/cover (mm) 470/ / / / / /875 Brine tank height (mm) Tank & control valve depth (mm) Tank & control valve height (mm) ± ± ± ± ± ±10 Height inlet/outlet (mm) 922 ± ± ± ± ± ±10 Max. salt storage capacity (kg) 3 x x x x x x 475 Page 43

44 Manufactured & Assembled by erie water treatment a division of Aquion, Inc.