SMART PACKAGING MACHINES. Dairy products in bottles

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Dale Fitzgerald
5 years ago
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1 SMART PACKAGING MACHINES Dairy products in bottles

Experience: over 40 years in dairy packaging Pioneer in weight filling for milk on rotary machines

Proven aseptic experience for UHT milks with more than 39 aseptic lines in production (and 89 in the

Our hygienic design for dairy fillers Our fillers are built according to Hygienic Design Guidelines.

2 Experience: over 40 years in dairy packaging Pioneer in weight filling for milk on rotary machines since World leader for the aseptic filling of UHT milk in bottles (first aseptic line in 1978). Proven aseptic experience for UHT milks with more than 39 aseptic lines in production (and 89 in the aseptic field). More than 300 rotary bottle fillers sold in the Dairy Field. Our hygienic design for dairy fillers Our fillers are built according to Hygienic Design Guidelines. We are members of the EHEDG France. Our filling/capping/heatsealing equipment conforms to 3-A Sanitary Standards in the USA

3 Know how and expertise for dairy bottle We offer packaging solutions for a wide variety of liquid dairy products with various microbiological sensitivities such as UHT milk, sterilized milk, pasteurized milk, ESL milk, flavored milk, drinking yogurts, probiotics, soy milk, whipped cream Our machines are designed to be suitable with all type of bottles such as plastic (HDPE, PET, PP, PS ), glass and metal. UHT white milk ESL white milks Pasteurized UHT baby milk Drinking yogurts Sterilized milks UHT flavored milk UHT whipped cream Probiotics Processed cheeses ASEPTIC ULTRA-CLEAN CLEAN 3

Our technologies in dairy filling ROTARY WEIGH FILLING It is the only filling technique which controls the product quantity inside the filled container and not before, as is the case for all other

Main benefits of the technology» Hygienic solution.

4 Our technologies in dairy filling ROTARY WEIGH FILLING It is the only filling technique which controls the product quantity inside the filled container and not before, as is the case for all other filling technologies. By measuring the weight directly in the container, this technology offers the guarantee that each container is filled with the optimal quantity. Main benefits of the technology» Hygienic solution. No contact between nozzle and container» Cost savings thanks to high filling accuracy» Filling traceability thanks to weigh-filling» Easy maintenance at low cost» Available for liquid products with pieces or pulp H2F Filling turret with Mutiflow nozzles MULTIFLOW: OUR SMART ASEPTIC TYPE FILLING NOZZLE Our patented Multiflow nozzle considerably reduces foaming. It is operated by an electromagnet which optimizes each filling cycle according to specific product characteristics. The filling cycle is therefore no longer linear. Optimized filling cycle with variable flow rate» Aseptic standard» Magnetic valve > No membrane between valve actuator and filling circuit» Optimized filling cycle» Less foam, no splashing» Reduced headspace in the bottle» Hygienic. No retention part» Handles a wide variety of products (foamy, viscous, with fruit pieces ) 4

Capping and heatsealing solutions Serac designs and assembles various types of heatsealing and

Depending on the dairy products, it is possible to use hygienic or aseptic heatsealing/capping

Heatsealing parameters or capping torque values can be saved and an application is used to access

5 Capping and heatsealing solutions Serac designs and assembles various types of heatsealing and capping machines. Depending on the dairy products, it is possible to use hygienic or aseptic heatsealing/capping turret. Heatsealing parameters or capping torque values can be saved and an application is used to access this data (optional). Main benefits of the technology» Optimum protection of the milks and dairy drinks Capper for pasteurized milk/neck transfer Bottle transfer technologies Bottom transfer Neck transfer Serac can transfer any bottle design and material by the bottom or by the neck. 5

6 DAIRY BOTTLE FILLING MACHINES SPECIALIST The dairy filler design is dependent on the specificities of the dairy products to be filled. DAIRY STANDARD FILLING STANDARD RB/RT ULTRA-CLEAN FILLING H2F RB/RT ASEPTIC FILLING SAS 5 6

7 Main features No contact filling & CIP facilities.» Hygienic filling suitable for fresh dairy products Screw-capping and heatsealing versions. Filling with pneumatic valve Mechanical capper Heatsealer Cabin with sterile air flow (option) H2F (Highly Hygienic Filler) inspired by aseptic filling.» High hygienic filling suitable for Extended Shelf Life dairy products Ultra-clean screw-capping and heatsealing versions. Available in block version with bottle blowing. Main features Filling with magnetic valves (Multiflow) Mechanical capper Heatsealer Cap decontamination with pulsed light Control of packaging decontamination with demoiler in case of closed neck HDPE bottle Bottle decontamination (Peracetic Acid, H 2 O 2, ozonized water) for open neck bottle Cabin with sterile air flow Main features Proven technology. Latest generation of aseptic fillers equipped with our most advanced aseptic technology. Aseptic screw-capping and heatsealing versions. Available in block version with bottle blowing including bottle sterilization. Filling with magnetic valve (Multiflow) Aseptic capper Aseptic heatsealer Packaging sterilization Aseptic isolator 7

LEADERSHIP IN ASEPTIC DAIRY BOTTLE FILLING Serac aseptic system 5th

fillers whether for HDPE or PET bottles.

bottles For non-sterile HDPE and PET bottles For open neck PET

(gas) + demoiling before filling External and internal

8 LEADERSHIP IN ASEPTIC DAIRY BOTTLE FILLING Serac aseptic system 5th generation SAS 5 in dairy Serac designs dedicated dairy aseptic fillers whether for HDPE or PET bottles. SAS 5 SB SAS 5 HP SAS 5 TF For sterile blown and closed HDPE bottles For non-sterile HDPE and PET bottles For open neck PET bottles External sterilization with dry and controlled H 2 O 2 (gas) + demoiling before filling External and internal sterilization with dry and controlled H 2 O 2 (gas) External and internal sterilization with peracetic acid solution (liquid) 8

Our innovative and patented aseptic technologies UPFILL TURRET MULTIFLOW

The weigh filler with load sensor at the neck is patented.

TURRET Hygienic and waterproof design of our electrical thermo-sealer

» Optimized aseptic heatsealing environment» Traceability of the

First capper with a real hygienic design as all mechanical driving parts

9 Our innovative and patented aseptic technologies UPFILL TURRET MULTIFLOW NOZZLE The design of the turret is unique. The weigh filler with load sensor at the neck is patented.» Optimized aseptic filling environment BOTTLE STERILIZATION UPSEAL TURRET Hygienic and waterproof design of our electrical thermo-sealer for aluminium foil caps. Heatsealing parameters are optimized and saved.» Optimized aseptic heatsealing environment» Traceability of the heatsealing operation UPCAP TURRET Servo-driven capper. First capper with a real hygienic design as all mechanical driving parts are located outside the sterile zone. The capping results are saved.» Optimized aseptic capping environment» Traceability of the capping operation 9

INNOVATIONS IN DAIRY BOTTLE MANUFACTURING Bottle manufacturing FOR MEDIUM-SIZED PRODUCTION APPLICATIONS STRETCH BLOW MOLDING PET bottles are a popular choice due to the

Main benefits of the PET bottle» Design and shape freedom» Glossy appearance» Consistent neck finish» Need plastic cap only, no need for heatsealing» Reduced bottle weight SBL:

THERMOFORMING FROM REELS Thanks to this bottle thermoforming technology, dairy companies can efficiently manufacture their own bottles with a simple solution.

possibilities such as aseptic filling, retort and microwavable packaging.

10 INNOVATIONS IN DAIRY BOTTLE MANUFACTURING Bottle manufacturing FOR MEDIUM-SIZED PRODUCTION APPLICATIONS STRETCH BLOW MOLDING PET bottles are a popular choice due to the numerous benefits they provide both to manufacturers and consumers, in terms of design, cost reduction and convenience. Main benefits of the PET bottle» Design and shape freedom» Glossy appearance» Consistent neck finish» Need plastic cap only, no need for heatsealing» Reduced bottle weight SBL: up to 12,000 bottles per hour (1L) Main benefits of SBL» Smart sizing for the right output» Smart design for more user friendliness» Smart design for top efficiency THERMOFORMING FROM REELS Thanks to this bottle thermoforming technology, dairy companies can efficiently manufacture their own bottles with a simple solution. Designed for chilled dairy products and packed in PS bottles ranging from 100 ml up to 500 ml, Agami is also able to produce bottles from PP reels thus offering more possibilities such as aseptic filling, retort and microwavable packaging. Main benefits of the bottle» Process innovative shapes» Can use pre-printed plastic sheets» Use of a well-known material in dairies: PS» Use PP for new market segments AGAMI: up to 10,000 bottles per hour (500 ml) For one single machine Main benefits of the technology» Doesn t need expertise in plastic processing» Easy to install» Simple to operate» Reduced energy consumption 10

Bloc systems FOR MEDIUM-SIZED PRODUCTION APPLICATIONS BLOWING - FILLING - CAPPING The line has been specifically designed for packaging dairy products at rates of less than

COMBOX H2F: up to 12,000 bottles per hour (1L) Main benefits of COMBOX H2F» Perfectly adapted to medium/low volumes applications» No over-sizing, no over-investment» With a

parts» Material cost savings thanks to light weight bottle» Improved hygiene with less risk of dust in the bottle» Versatile with optimized format change over In our Combox

For aseptic and high speed versions BLOWING - FILLING - CAPPING COMBOX ASEPTIC COMBOX R With its long and significant experience in the aseptic field and specifically for UHT

11 Bloc systems FOR MEDIUM-SIZED PRODUCTION APPLICATIONS BLOWING - FILLING - CAPPING The line has been specifically designed for packaging dairy products at rates of less than 12,000 bottles an hour. This latest innovation means that blow molding milk bottles on site is no longer restricted to high-rate packaging. COMBOX H2F: up to 12,000 bottles per hour (1L) Main benefits of COMBOX H2F» Perfectly adapted to medium/low volumes applications» No over-sizing, no over-investment» With a specialized filler for sensitive chilled dairy products» Lower investment than with classic bottle packaging line» Maintenance costs savings with less equipment and less spare parts» Material cost savings thanks to light weight bottle» Improved hygiene with less risk of dust in the bottle» Versatile with optimized format change over In our Combox lines, a unique and patented transfer system converts the sequential motion of the linear blower into a continuous motion adapted to our rotary fillers. For aseptic and high speed versions BLOWING - FILLING - CAPPING COMBOX ASEPTIC COMBOX R With its long and significant experience in the aseptic field and specifically for UHT milk in bottles, Serac offers wide opportunities for linking the bottle making to the aseptic filler. Serac also supplies high speed Bloc systems thanks to our partnership with manufacturers of high speed rotary stretch blow molding machines. 11

12 BR.5.2.US.Serac

SMART FILLING MACHINES

highly hygienic filler - h2f YOUR TECHNICAL SUPPORT www.serac-group.com www.dairy-filling-machines.com SMART FILLING MACHINES H2F APPLICATIONS customized to your chilled drinks The Highly Hygienic Filler,