PA Purifier System. System Description. Printed Book No. Oct V 4
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1 PA Purifier System System Description Printed Book No. Oct V 4
2 Published By: Alfa Laval Tumba AB SE Tumba, Sweden Telephone: Telefax: Alfa Laval Tumba AB 26 October 2005 This publication or any part there of may not be reproduced or transmitted by any process or means without prior written permission of Alfa Laval Tumba AB.
3 Contents 1 System Overview The Oil Flow System Layout System Components, PA 600/ System Components, PA 605/ System Components, PA 625/ The Process Purifying Definition of Terms
4
5 1 System Overview The PA Purifier System is designed for cleaning of lubricating and fuel oils in marine and power applications and can handle the following types of oil: distillate marine diesel oil intermediate fuel oil heavy fuel oil with a maximum viscosity of 600 cst detergent lubricating oil R&O lubricating oil In the purifier process, heated oil is fed through the separator to clean the oil from solid particles and water. The system comprises: A separator. Ancillary equipment including a control unit. Optional equipment such as oil feed pump, oil heating system, sludge removal kit, etc. The separating systems can be operated as single, parallel or serial systems. During the process, the cleaned oil leaves the separator through the oil outlet, separated water leaves through the water outlet, and sludge accumulates at the periphery of the separator bowl. The control unit initiates a sludge discharge at preset intervals. Sludge and water are then discharged through sludge ports at the periphery of the bowl and collected in a sludge tank. 1.1 The Oil Flow The unprocessed oil is fed by a positive displacement pump, operating at a constant flow. Depending on the oil type, the oil may need to be heated. Settling tank Change-over valve Backpressure regulating valve After the heater the change over valve directs the oil to the separator. The separated oil passes the manually operated back-pressure regulating valve to the receiving tank. The oil can also be directed back to the tank, bypassing the separator. This is the case when the oil temperature is outside the preset range, during separator start and stop procedures, and during alarm conditions. Pump Heater Separator Daily service tank P003716A
6 1 SYSTEM OVERVIEW PA PURIFIER SYSTEM SYSTEM DESCRIPTION 1.2 System Layout Heater Heats unprocessed oil to separation temperature. Temperature transmitter (TT1, TT2) Measures the oil temperature and signals the control unit. Pressure transmitter, oil (PT1) Measures the pressure in the oil inlet, and signals the control unit. Pneumatically controlled change-over valve (V1) Directs the unprocessed oil to the separator, or back to the settling tank (recirculation fuel oil only). Separator Cleans the oil by removing water and solid particles. Feed pump Feeds unprocessed oil to the separator. The position of PT depends on separator size and design. PT Unprocessed oil inlet TT Oil return Displacement water Water inlet Opening water Closing water Solenoid valve block, water Sludge outlet Additional equipment not part of the PA Distributes separator opening/ closing water, and conditioning water
7 PA PURIFIER SYSTEM SYSTEM DESCRIPTION 1 SYSTEM OVERVIEW Control unit Supervises the separation system. Pressure transmitter, oil (PT4) Measures the pressure in the oil outlet, and signals the control unit. Regulating valve (RV4) Regulates the backpressure in the clean oil outlet. EPC-50 PT Clean oil outlet to service tank
8 1 SYSTEM OVERVIEW PA PURIFIER SYSTEM SYSTEM DESCRIPTION 1.3 System Components, PA 600/610 Control unit EPC 50 Regulating valve Clean oil outlet Temperature transmitter Oil inlet Operating water Operating air Pressure transmitter (oil inlet) Oil recirculation Change-over valve Oil in Oil out Pressure transmitter (oil outlet) Sludge and water outlet P003734C
9 CIP MAN AUT PA PURIFIER SYSTEM SYSTEM DESCRIPTION 1 SYSTEM OVERVIEW 1.4 System Components, PA 605/615 Control unit EPC 50 Operating water Regulating valve Oil in Oil out Pressure transmitters Pneumatic 3-way valve Temperature sensor Clean oil outlet Sludge and water outlet Oil inlet Oil recirculation X023760A
10 1 SYSTEM OVERVIEW PA PURIFIER SYSTEM SYSTEM DESCRIPTION 1.5 System Components, PA 625/635 Control unit EPC 50 Operating water Oil in Pressure transmitters Regulating valve Oil out Pneumatic 3-way valve Temperature sensor Clean oil outlet Sludge and water outlet Oil inlet Oil recirculation X023718A
11 PA PURIFIER SYSTEM SYSTEM DESCRIPTION 2 THE PROCESS 2 The Process The terms used in this process description are explained in section 2.2 Definition of Terms on page Purifying A water seal is added to the separator bowl through the water inlet. The separator is equipped with a gravity disc, chosen according to factors such as oil temperature, density, and feed rate. This choice decides the position of the interface between oil and water seal. The separator does not use a paring disc to pump out the separated water. Instead, the water leaves the bowl via the gravity disc, and leaves the separator through the water/sludge outlet. Process Cycle 1 A specific amount of water is added to the separator bowl to form a water seal. 2 The feeding of unprocessed oil to the centre of the separator bowl starts. 3 During the separation process sludge and water accumulate at the periphery of the separator bowl. Cleaned oil is fed from the separator by the integrated paring disc. Excessive water leaves the bowl through the water/sludge outlet to the sludge tank. 4 After the preset time between discharge sequences, the oil feeding stops. 5 Displacement water is added to the bowl. The displacement water reduces the oil loss at the following sludge discharge. 6 A sludge discharge is initiated while the displacement water is still flowing. The next process cycle starts with adding of water for a new water seal
12 2 THE PROCESS PA PURIFIER SYSTEM SYSTEM DESCRIPTION 2.2 Definition of Terms Preset time between sludge discharge sequences (Parameter value) Water seal (Parameter value) Displacement water Purifier When this time has elapsed after a sludge discharge, the next discharge is initiated. Water, added to the separator bowl to prevent oil from escaping at the water outlet. Water, added to the separator bowl to displace the oil and ensure there is reduced loss of oil at sludge discharge. A separator that cleans the oil from water and sludge with continuous evacuating of separated water
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