Refrigerated Air Dryer

Transcription

1 Refrigerated ir ryer E/F Series For use in Europe, sia and Oceania Standard/ E Series H HW Power supply voltage: Single-phase 230 V (50Hz) 3E 4E 6E 8E 11E 15E1 22E 37E 55E 75E ir flow capacity (m3/h [NR]) Rated inlet Outlet air pressure dew point condition MPa Refrigerant Port size Rc 3/8 Rc 1/2 R134a(HF) R407(HF) T IU FS oefficient of destruction for ozone is zero. Improved corrosion resistance with the use of stainless steel, plate type heat exchanger (4E to 75E, 100F to 150F) Rc 3/4 Rc 1 R1 R 1 1/2 IH I R2 I I M FF M M MH ME Large size/ F Series Power supply voltage: Three-phase 380 V (50Hz) Three-phase 400 V (50Hz) Tolerant of high temperature environment! Top of its class in the industry for the large air-cooled type mbient temperature 45 at max. Inlet air temperature 60 at max. MF For sia and Oceania For Europe SF Energy saving design Exhaust heat reduced by 25% at max. mbient temperature increase suppressed. Employs a heat exchanger made of high corrosion-resistant stainless steel. Refrigerant ZF SF LL R407(HF) oefficient of destruction fro ozone is zero. 100F F F F F F-40 Rated inlet Outlet air ir flow capacity condition pressure (m3/h [NR]) dew point MPa MPa Port size R2 R 2 1/2 IN flange 80 R2 R 2 1/2 IN flange 80 89

2 INEX 1. Standard Products E Series Rated inlet condition ir flow capacity (m 3 /h [NR]) Outlet air pressure dew point Refrigerant Port size Page 3E Rc 3/8 4E Rc 1/2 6E 8E 11E 15E1 22E 37E 55E 75E MPa R134a (HF) R407 (HF) Rc 3/4 Rc 1 R 1 R 1 1 /2 R 2 P. 92 to 94 P. 95 to Large size F Series Rated inlet condition Outlet air pressure dew point ir flow capacity (m 3 /h [NR]) Port size Page 100F F F F F F MPa MPa R2 R2 1/2 IN flange 80 R2 R2 1/2 IN flange 80 P. 98 to Options Specifications pplicable model Suffix (Option symbol) ool compressed air output 3E to 11E E-23- nti-corrosive treatment 3E to 75E E F to 150F F-- With hinese labels and a hinese operation manual 3E to 75E E F to 150F F-- For medium air pressure (Up to 1.6 MPa) 6E to 37E E F to 150F F-- With heavy duty auto drain (For medium air pressure) 4E to 75E E-23-L With circuit breaker 4E to 75E E-23-R 100F to 150F F--R With terminal block for power supply, run & alarm signal and remote operation 4E to 75E E-23-T Timer type solenoid valve with auto drain (pplicable to medium air pressure) 4E to 75E E-23-V 100F to 150F F--V Page P. 101 P Optional ccessories escription ust-protecting filter set Foundation bolt set 90 Page P. 103

3 5 to Inlet air pressure (MPa) E Series Selection The corrected air flow capacity, which considers the user s operating conditions, is required for selecting the air dryer. Please select using the following procedures. However, for 400 V, model should also be selected based on the amount of processed air of 380 V regarding 100F to 150F. (orrection factor is based on the rated conditions of 380 V, so when the factor of rated conditions of 400 V is inputted, the amount of processed air of 400 V can be found.) 1 2 alculate the corrected air flow capacity. Obtain the corrected air flow capacity from the following formula. orrected air flow capacity = ir consumption (orrection factor x x ) 3 Select the model. Select the model which air flow capacity exceeds the corrected air flow capacity using the specification table. (For air flow capacity, refer to the data below.) Read the correction factor. Obtain the correction factor to suitable for your operating condition using the table below. Option Finalize the model number. Select accessories sold separately. ata : Inlet ir Temperature Inlet air temperature ( ) orrection factor 3E to 37E 55E to 75E ata : Inlet ir Pressure orrection factor 3E to 11E 15E1 to 75E Inlet air orrection factor temperature ( ) 100F to 150F 5 to Inlet air pressure (MPa) to 1.6 orrection factor 100F to 150F ondition Inlet air temperature mbient temperature Inlet air pressure ir consumption ccording to the corrected air flow capacity of 48.9 m 3 /h, the 8E will be selected when the required output air pressure dew point is 3. The 6E will be selected when the required pressure dew point is orrection factor 3E to 11E 15E1 to 75E E E E Selection Example Note) Values obtained from the table below. 100F MPa 31 m 3 /h ir flow capacity (m 3 /h [NR]) 6E E E ata symbol 8E 65 ir flow capacity (m 3 /h [NR]) 37E E 390 ir flow capacity (m 3 /h [NR]) 125F orrection factor Note) orrected air flow capacity = 31 m 3 /h (0.83 x 0.83 x 0.92) = 48.9 m 3 /h Refer to pages 101 and 102. Refer to pages 92, 95 and 98. Refer to page 103. ata : mbient Temperature mbient temperature ( ) ata : ir Flow apacity Outlet air pressure dew point mbient orrection factor temperature ( ) 100F to 150F 2 to E Note) In case of Option (ool compressed air output), the air flow capacity is different. Refer to page 101 for details. Outlet air pressure dew point Outlet air pressure dew point 75E F H HW T IU FS IH I I I M FF M M MH ME MF ZF SF SF LL

4 Refrigerant R134a (HF) E Series 3E, 4E, 6E, 8E, 11E, 15E (Inlet air temperature: 35 ) How to Order 8E 3E 4E 6E 8E 11E 15E1 23 Note 1) Nil L R T V Voltage Symbol Voltage 23 Single-phase 230 V (50 Hz) Note) The voltages listed below are only applicable to the 6E. Single-phase 200 V (50 Hz) 20 Single-phase 200/220 V (60 Hz) Symbol Note 2) Nil Option None 3E 4E 6E 8E 11E 15E1 ool compressed air output nticorrosive treatment With hinese labels and a hinese operation manual Options and vailable ombinations (/Option) L R T V With heavy With Timer type solenoid For medium air pressure duty auto drain With terminal valve with auto drain uto drain bowl type: (pplicable to circuit block for (pplicable to Metal bowl with level gauge medium air breaker run & alarm medium air pressure) signal pressure) Note 1) thread (PF thread) can accept the R thread (PT male thread), thus making no F in the thread specification setting. conversion hexagon nipple for the R thread (PT male thread) is also contained. Note 2) Enter alphabetically when multiple options are combined. However, the following combination cannot be achieved. ombination of, L and V cannot be achieved because an auto drain can only be attached to a single option. Note 3) Refer to pages 101 and 102 for further details on optional specifications. Note 4) Option H (uto-drain bowl type: Metal bowl) is only applicable to the 6E-20. However, options, L, and V cannot be selected in combination. 92

5 Refrigerated ir ryer E Series Standard Specifications Symbol Refrigerated air dryer uto drain Standard temperature air inlet Specifications 3E 4E 6E Note 9) 8E 11E 15E1 Fluid ompressed air Inlet air temperature Inlet air pressure mbient temperature (Humidity) ( ) (MPa) ( ) 5 to to to 40 (Relative humidity of 85% or less) Outlet air pressure dew point (3 ) Note 1) Standard condition ir flow (NR) capacity Outlet air pressure dew point (7 ) Outlet air pressure dew point (10 ) m 3 /h Note 2) ompressor Outlet air pressure dew point (3 ) intake condition Outlet air pressure dew point (7 ) Outlet air pressure dew point (10 ) Inlet air pressure Inlet air temperature mbient temperature Power supply voltage (MPa) ( ) ( ) Single-phase: 230 V [Voltage fluctuation ±10%] 50 Hz Note 6) Power consumption Note 6) Operating current (W) () Note 5) pplicable circuit breaker capacity (sensitivity current 30 m) () 5 10 ondenser Refrigerant ir-cooled R134a (HF) Refrigerant charge (kg) uto drain Port size Rc 3/8 Rc 1/2 Float type (Normally open) Rc 3/4 Rc 1 ccessory Hexagon nipple Weight (kg) ody panel: White 1 oating color ompliant standards ase: ray 2 E irective (with E marking) Note 3) Operating range Note 4) Rated specifications Electrical characteristics Note 1) ir flow capacity under the standard condition (NR) [atmospheric pressure at 20, relative humidity at 65%] Note 2) ir flow capacity converted by the compressor intake condition [atmospheric pressure at 32, relative humidity at 75%]. Note 3) The operation range does not guarantee the use with normal air flow capacity. Note 4) Please select a model in accordance with the Selection (Page 91). Note 5) Product other than the option R is not equipped with an earth leakage breaker. Please purchase an appropriate earth leakage breaker separately. Note 6) These values are reference values under rated conditions, and are not guaranteed. o not use these values for the thermal set values, etc. Note 7) When a short-term interruption of the power supply (including momentary interruption) occurs in this equipment, the restarting of normal operations may require some time or may be impossible due to the operation of protective devices even after the supply of power returns. Replacement Parts 3E uto drain replacement part no. Note 8) 4E 6E 8E 11E 15E uto drain Note 8) The part number for the auto drain components without including the body part. ody part replacement is impossible. Note 9) The specifications of the 6E-20 are the same as those of the 6E-20 (page 29) aside from the compliant standards. onstruction Principle (ir/refrigerant ircuit) Humid, hot air coming into the air dryer will be cooled down by a cooler re-heater (heat exchanger). Water condensed at this time will be removed from the air by auto drain and drained out automatically. ir separated from the water will be heated by a cooler re-heater (heat exchanger) to obtain the dried air, which goes through to the outlet side. 3E rain separator ompressed air inlet ompressed air outlet ooler Re-heater rain outlet Volume control valve ondenser Fan motor ompressor for Pressure switch refrigeration apillary tube Evaporation thermometer 4E, 6E 8E, 11E, 15E1 ompressed air inlet ompressed air outlet Evaporation thermometer ompressor for refrigeration rain outlet ondenser Heat exchanger rain separator apillary tube Pressure switch Fan motor ody Volume control valve 93 H HW T IU FS IH I I I M FF M M MH ME MF ZF SF SF LL

6 E Series 3E to 15E1 Q E M F In case of 3E L P 4 x ø13 N 4E to 15E1 Port size 3E Rc 3/8 4E Rc 1/2 6E 8E Rc 3/4 11E 15E1 Rc Meaning the foot dimensions for the 3E. E F L M N P Q

7 Refrigerant R407 (HF) E Series 22E, 37E, 55E, 75E (Inlet air temperature: 35 ) 22E 37E 55E 75E How to Order 55E 23 Symbol Note 2) Nil Option None 22E 37E 55E 75E Voltage Symbol Voltage 23 Single-phase 230 V (50 Hz) nticorrosive treatment With hinese labels and a hinese operation manual Note 1) Note 1) thread (PF thread) can accept the R thread (PT male thread), thus making no F in the thread specification setting. Note 2) Enter alphabetically when multiple options are combined. However, the following combination cannot be achieved. ombination of, L and V cannot be achieved because an auto drain can only be attached to a single option. Note 3) Refer to pages 101 and 102 for further details on optional specifications. Nil L R T V Options and vailable ombinations (/Option) L R T V With heavy With Timer type solenoid For medium air pressure duty auto drain With terminal valve with auto drain uto drain bowl type: (pplicable to circuit block for (pplicable to Metal bowl with level gauge medium air breaker run & alarm medium air pressure) signal pressure) H HW T IU FS IH I I I M FF M M MH ME MF ZF SF SF LL 95

8 E Series Standard Specifications Symbol Refrigerated air dryer uto drain Standard temperature air inlet Specifications 22E 37E 55E 75E Fluid ompressed air Inlet air temperature ( ) 5 to 50 Inlet air pressure (MPa) 0.15 to 1.0 mbient temperature (Humidity) ( ) 2 to 40 (Relative humidity of 85% or less) Outlet air pressure dew point (3 ) Note 1) Standard condition ir flow (NR) capacity Outlet air pressure dew point (7 ) Outlet air pressure dew point (10 ) m 3 /h Note 2) ompressor Outlet air pressure dew point (3 ) intake condition Outlet air pressure dew point (7 ) Outlet air pressure dew point (10 ) Inlet air pressure (MPa) 0.7 Inlet air temperature ( ) 35 mbient temperature ( ) 25 Power supply voltage Single-phase: 230 V [Voltage fluctuation ±10%] 50 Hz Note 6) Power consumption Note 6) Operating current (W) () Note 3) Operating range Note 4) Rated specifications Electrical characteristics pplicable circuit breaker capacity Note 5) () ondenser ir-cooled Refrigerant R407 (HF) Refrigerant charge (kg) uto drain Float type (Normally open) Port size R 1 R 1 1 /2 R 2 ccessory Weight (kg) ody panel: White 1 oating color ase: ray 2 ompliant standards E irective (with E marking) Note 1) ir flow capacity under the standard condition (NR) [atmospheric pressure at 20, relative humidity at 65%] Note 2) ir flow capacity converted by the compressor intake condition [atmospheric pressure at 32, relative humidity at 75%]. Note 3) The operation range does not guarantee the use with normal air flow capacity. Note 4) When operating conditions are different from the rated specifications, please select a model in accordance with the Selection (Page 91). Note 5) Product other than the option R is not equipped with an earth leakage breaker. Please purchase an appropriate earth leakage breaker separately. Note 6) These values are reference values under rated conditions, and are not guaranteed. o not use these values for the thermal set values, etc. Note 7) When a short-term interruption of the power supply (including momentary interruption) occurs in this equipment, the restarting of normal operations may require some time or may be impossible due to the operation of protective devices even after the supply of power returns. Replacement Parts uto drain replacement part no. Note 8) 48 22E 37E 55E 75E Note 8) The part number for the auto drain components without including the body part. ody part replacement is impossible. ody onstruction Principle (ir/refrigerant ircuit) uto drain Humid, hot air coming into the air dryer will be cooled down by a cooler re-heater (heat exchanger). Water condensed at this time will be removed from the air by auto drain and drained out automatically. ir separated from the water will be heated by a cooler re-heater (heat exchanger) to obtain the dried air, which goes through to the outlet side E, 37E, 55E, 75E Volume control valve ccumulator (22E, 37E, 55E only) ompressor for refrigeration Evaporation thermometer ompressed air inlet ondenser High pressure switch (55E, 75E only) all valve uto drain rain outlet apillary tube Pressure switch Fan motor ompressed air outlet ooler re-heater (Heat exchanger)

9 F Refrigerated ir ryer E Series 22E, 37E E H HW T IU FS M IH L P 4 x ø13 N I I I Port size 22E R 1 37E R 1 1 /2 290 E F L M N P Q M FF M 55E, 75E M MH R ME E Q MF ZF SF SF F LL M L P N 4 x ø13 55E 75E Port size R 2 E F L M N P Q (128) (273) (868) (110) (110) 900 (968) R

10 Refrigerant R407 (HF) 100F/125F/150F Series For use in Europe, sia and Oceania (Max. inlet air temperature: 60, Max. ambient temperature: 45 ) How to Order For use in sia and Oceania 100F F 125F 150F Voltage Symbol Voltage 38 Three-phase 380 V (50 Hz) Nil R V Option Symbol Note) escription Nil None nti-corrosive treatment for copper tube With hinese labels and a hinese operation manual Moderate pressure specification R With a circuit breaker V With a timer controlled solenoid valve type auto drain Note) Enter alphabetically when multiple options are combined. Example: When the 100F-38 is provided with options or R or V, the model number will be the 100F-38-RV. For use in Europe 100F F 125F 150F Voltage Symbol Voltage 40 Three-phase 400 V (50 Hz) Nil R V Option Symbol Note) escription Nil None nti-corrosive treatment for copper tube With hinese labels and a hinese operation manual Moderate pressure specification (1.6 MPa) R With a circuit breaker V With a timer controlled solenoid valve type auto drain Note) Enter alphabetically when multiple options are combined. Example: When the 100F-40 is provided with options or R or V, the model number will be the 100F-40-RV. 98

11 Refrigerated ir ryer 100F/125F/150F Series Standard Specifications Symbol Refrigerated air dryer uto drain onstruction (ir/refrigerant ircuit) 100F/125F/150F Pressure switch High pressure switch ondensed pressure gauge Filter dryer ondenser Fan motor ir pressure gauge apillary tube Evaporation thermometer Low pressure switch ompressor for refrigeration Volume control valve ompressed air inlet ooler re-heater For use in sia and Oceania For use in Europe Specifications 100F F F F F F-40 Fluid Inlet air temperature Inlet air pressure MPa ompressed air 5 to to 1.0/0.15 to 1.6 for option mbient temperature (humidity) 2 to 45 (Relative humidity 85% or less) Standard ir flow condition capacity (NR) Note 1) ompressor m 3 /h intake Note 2) condition Inlet air pressure MPa 0.7 Inlet air temperature mbient temperature Outlet air pressure dew point 10 3 Power supply voltage Three-phase 380 V Three-phase 400 V Operating range Note 3) Rated conditions Electric specifications Power consumption Operating current pplicable circuit breaker capacity Note 4) Heat discharge from condenser Refrigerant Refrigerant charge uto drain Port size Weight oating color ompliant standards Replacement Parts ir dryer model 100F Heavy duty auto drain replacement part no. Note 5) ustproof filter set for condenser Note 5) Part number of only the exhaust mechanism replacement kit excluding the housing rain outlet ompressed air outlet Secondary heater all valve uto drain kw kw kg kg R407 (HF) Float type (Normally open) The option V stands for a timer type solenoid valve. R2 R2 1/2 IN flange 80 R2 R2 1/2 IN flange ody panel: White 1 ase: ray 2 E irective compliant (with E marking) -FL F H-E F -FL Note 1) ir flow capacity under the standard condition (NR) [atmospheric pressure 20, relative humidity 65%] Note 2) ir flow capacity converted by the compressor intake condition [atmospheric pressure 32 ] Note 3) The operation range does not guarantee the use with normal air flow capacity. When operating conditions are different from the rated specifications, please select a model in accordance with Selection (page 91). Note 4) Install a circuit breaker with a sensitivity 30 m. Exhaust mechanism replacement kit Housing (Use existing equipment.) Hot and humid air entering the air dryer is cooled down by the cooler re-heater (heat exchanger). The moisture which is condensed and separated is automatically exhausted by the auto drain. The air which has had its moisture removed is heated in two stages by the re-heater (heat exchanger) in the cooler re-heater and by the secondary heater, and is supplied to the outlet side as warm and dry air. Secondary heater ompressed air from which drainage has been exhausted exchanges heat with refrigerant which has been compressed by the refrigerator, to give the following effects: 1. The outlet air temperature increases, preventing condensation of the piping on the outlet side. 2. The amount of heat exhausted from the condenser is reduced. 3. Energy saving operation of the dryer is achieved by reducing the amount of heat exhausted from the condenser. 99 H HW T IU FS IH I I I M FF M M MH ME MF ZF SF SF LL

12 F 100F/125F/150F Series 100F/125F 10 note) E F P L N M Note) In addition to the overall length of the body, the filter mounting part (bracket) projects 10 mm. 100F 125F Port size R2 R2 1/ E F L 712 M N P F E 10 note) P L N M Note) In addition to the overall length of the body, the filter mounting part (bracket) projects 10 mm. Port size 150F IN flange E 720 F L 990 M 217 N 935 P 1030

13 E/F Series Options 1 For How to Order optional models, refer to pages 92, 95 and 98. Option symbol ool compressed air output There is no heating of cooled, dehumidified air as it leaves the air dryer. The air flow capacity with this option is smaller than that of the standard dryer. (The external dimensions are identical with the standard product.) Note) Perform thermal insulation treatment for piping and equipment installed after the dryer to prevent the formation of condensation. ir Flow apacity 3E 4E 6E 8E 11E ir flow capacity m 3 /h (NR) onditions: Inlet air pressure: 0.7 MPa, Inlet air temperature: 35, Outlet air temperature: 10 mbient temperature: 25 Option symbol nti-corrosive treatment This minimizes the corrosion of the copper and copper alloy parts when the air dryer is used in an atmosphere containing hydrogen sulfide or sulfurous acid gas. (orrosion cannot be completely prevented.) Special epoxy coating: opper tube and copper alloy parts. The coating is not applied on the heat exchanger or around electrical parts, where operation may be affected by the coating. orrosion is not covered under warranty. Option symbol With hinese labels and a hinese operation manual In addition, hinese labels are put on the external panels. hinese operation manual is also included. Option symbol Moderate pressure specification uto drain bowl type: Metal bowl with level gauge Option symbol 100F Moderate pressure specification The maximum operating pressure is 1.6 MPa. The internal drain piping material is changed from nylon to metal. Specifications 1. Maximum operating pressure: 1.6 MPa 2. same as standard products 3E to 11E all models The auto drain is changed from the standard one to one with a moderate pressure specification. metal bowl with a level gauge which can confirm the water level is used for the auto drain. Specifications 1. Maximum operating pressure: 1.6 MPa 2. same as standard products all models 6E to 37E Replacement Parts 6E to 15E1 uto drain assembly part no. -S0086 Note The 48-8-X2110 auto drain, insulator, and One-touch fitting are included. 22E, 37E 48-8-X2110 Single auto drain unit to 150F L Option symbol With heavy duty auto drain (pplicable to moderate air pressure) The float type auto drain used in the standard air dryer is replaced with a heavy duty auto drain (H ) which enables the drainage to discharge more efficiently. 4E to 15E 22E to 75E all valve 4E 6E 8E, 11E 15E1 4E to 75E Heavy duty auto drain 22E, 37E pprox E, 75E pprox. 120 Note 1) The heavy duty auto drain and the ball valve are both enclosed in the same shipping package as the main body of the air dryer. ustomers are required to mount the parts to the air dryer. (Except 22E to 75E) Note 2) ustomers will need to supply the fitting and tubing for the drain piping. (Except 22E to 75E) Replacement Parts: Heavy uty uto rain rain outlet Rc 1/2 4E to 15E1 22E to 75E (207) (157) () all valve Heavy duty auto drain rain tube: Length approx m (O.. ø10) Replacement part no. (escription) H (Heavy duty auto drain) H-E400 (Replacement kit for exhaust mechanism) onfiguration Heavy duty auto drain Replacement kit for exhaust mechanism Housing (You don t need to purchase a new housing.) H HW T IU FS IH I I I M FF M M MH ME MF ZF SF SF LL 101

14 E/F Series Options 2 For How to Order optional models, refer to pages 92, 95 and 98. R Option symbol With circuit breaker circuit breaker with cover is attached to the side of the air dryer. This saves additional electrical wiring at the time of installation. 4E to 15E1 4E, 6E, 8E, 11E 15E1 60 E E to 75E, 100F to 150F 40 ircuit breaker Power cable outlet (ø17) rommet with membrane E T Option symbol With terminal block for power supply, run & alarm signal and remote operation In addition to the terminals for the power supply, terminals for the operating signal and the error signal are also available. (No-voltage contact) lso, in the case of remote control, operate it from the power supply side while the air dryer switch remains ON. ontact capacity: 230 V, 4 24 V, 5 for operating and error signals. Minimum current value: 20 V, 5 m (/) for operating and error signals. Note 1) Terminal block for power supply, run & alarm signal and remote operation is mounted on the standard types of the 100F to 150F. Note 2) Please be sure to confirm the electric circuits with the drawings or instruction manual before using the output signal. 4E to 15E1 Terminal block 4E to 75E Signal cable outlet (ø17) rommet with membrane 22E to 75E E ircuit breaker 4E, 6E, 8E, 11E 15E1 Power cable outlet (ø17) rommet with membrane Power cable outlet (ø17) (Wire diameter ø9 to 11) F 22E to 75E 22E 37E 55E 75E F to 150F E F Power cable outlet (ø17) (Wire diameter ø9 to 11) Signal cable outlet (Wire diameter ø17) rommet with membrane Terminal block Voltage 230 V type 380/400 V type 100F 125F 150F reaker apacity and Sensitivity urrent 102 4E-23, 6E-23 8E-23, 11E-23 15E1-23, 22E-23 37E-23, 55E-23 75E F, 125F 150F reaker capacity Sensitivity current 30 m 22E, 37E 55E, 75E V Option symbol Timer type solenoid valve with auto drain (pplicable to medium air pressure) E to 75E 100F to 150F rainage is discharged by controlling a solenoid valve with a timer. strainer for solenoid valve protection and stop valve are also included. ( are the same as the standard type.) Maximum operating pressure: 1.6 MPa (100F to 150F: 1.0 MPa) The timer-type solenoid valve actuates once (for 0.5 s) every 30 s. Replacement Parts Part no. Note 4E to 37E -S V 55E, 75E -S V 100F to 150F -S V

15 E/F Series Optional ccessories ust-protecting filter set Foundation bolt set How to Order ust-protecting filter set FL 209 pplicable dryer Symbol pplicable dryer 3E 4E 6E 8E 11E 15E1 22E 37E 55E 75E ust-protecting Filter Set/ Features Prevents a decline in the performance of the air dryer, even in a dusty atmosphere. olts for fixing the air dryer to the foundations. Easy to secure by striking its axle. Foundation bolt set (-FL209) (-FL202 to 208, 213, 214) Foundation olt Set/ Part no pplicable dryer 4E to 75E 100F to 150F 500 (20) Nominal thread size pplicable dryer Symbol Material pplicable dryer 4E to 75E 100F to 150F (20) (10) Pcs. of 1 set M10 Stainless steel 4 Specifications Max. ambient temperature 40 Stainless steel pplicable dryer 3E to 75E 4E to 75E 100F to 150F Part no. pplicable dryer Weight (g) -FL209 3E FL202 4E FL203 6E FL204 8E FL205 11E FL206 -FL207 -FL208 -FL213 -FL214 15E1 22E 37E 55E 75E H HW T IU FS IH I I I M FF M M MH ME MF ZF SF SF LL Mounting hole diameter: ø

16 E/F Series Specific Product Precautions 1 e sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 6 to 8 for ir Preparation Equipment Precautions. aution Installation void locations where the air dryer will be in direct contact with wind and rain. (Places where relative humidity is greater than 85%) void exposure to direct sunlight. void locations that contain much dust, corrosive gases, or flammable gases. Failure due to corrosion is not covered under warranty. However, when the risk of corrosion is high, select Option (copper tubing with anti-corrosive treatment). void locations of poor ventilation and high temperature. void too close to a wall etc. Leave sufficient room between the dryer and the wall according to the Maintenance space in the operation manual. void locations where a dryer could draw in high temperature air that is discharged from an air compressor or other dryer. aution ir Piping e careful to avoid an error in connecting the air piping at the compressed air inlet (IN) and outlet (OUT). Install by-pass piping since it is needed for maintenance. 3E ompressed air inlet ompressed air outlet Valve closed Valve open 4E to 15E1 ompressed air inlet ompressed air outlet Valve closed The air exhaust should not flow into the neighboring equipment. (Top side) void locations subjected to vibration. void possible locations where the drain can freeze. Use the air dryer with an ambient temperature lower than 40. void installation on machines for transporting, such as trucks, ships, etc. void locations which experience sudden pressure/flow rate changes. aution rain Tube polyurethane tube is attached as a drain tube for the 3E to 75E and 100F to 150F. Use this tube to discharge drainage. o not use the drain tube in an upward direction. o not bend or crush the drain tube. (Operation of the auto drain will stop water vapor from discharging through the air outlet.) If it is unavoidable that the tube goes upwards, make sure it only goes as far as the position of the auto drain. 22E, 37E ompressed air outlet Valve open Valve open ompressed air inlet Valve closed aution Power Supply onnect the power supply to the terminal block. Install a suitable circuit breaker applicable for the specific model. The voltage fluctuation should be maintained within ±10% of the rated voltage. Note) Select a circuit breaker with a sensitivity current 30 m. s regards rated current, refer to pplicable circuit breaker capacity on pages 93, 96 and

17 E/F Series Specific Product Precautions 2 e sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 6 to 8 for ir Preparation Equipment Precautions. aution 55E, 75E aution ir Piping ompressed air outlet Valve closed Protection ircuit ompressed air inlet Valve open When tightening piping at the air inlet/outlet tube, the hexagonal parts of the port on the air dryer side or piping should be held firmly with a spanner or adjustable angle wrench. Variations in operating conditions may cause condensation to form at the surface of the outlet piping. pply thermal insulation around the piping to prevent condensation from forming. Vibration resulting from the compressor should not be transmitted through air piping to the air dryer. o not allow the weight of the piping to lie directly on the air dryer. If a metallic flexible tubing is used for the inlet/outlet air piping, abnormal noise might be generated in the piping. In that case, please change it to the rigid tubing. When the air dryer is operated under the following stated conditions, a protection circuit is activated, the light turns off and operation stops. When the compressed air temperature is too high. When the compressed air flow rate is too high. When the ambient temperature is too high. (40 or higher, however, 45 or higher for 100F to 150F) When the fluctuation of the power supply is beyond the rated voltage ±10%. When the dryer is drawing in high temperature air that is discharged from an air compressor or other dryer. The ventilation port is obstructed by a wall or clogged with dust. ompressor ir elivery aution Use an air compressor with an air delivery of 100 L/min or larger with the 3E to 75E series. Since the auto drain of the 3E to 75E is designed in such a way that the valve remains open unless the air pressure rises to 0.15 MPa or higher (0.05 MPa or more for 100F to 150F), air will blow out from the drain discharge port at the time of air compressor start-up until the pressure increases. Therefore, if an air compressor has a small air delivery, the pressure may not be sufficient. aution uto rain The auto drain may not function properly, depending on the quality of the compressed air. heck the operation once a day. aution leaning of Ventilation rea Remove dust from the ventilation area once a month using a vacuum cleaner or an air blow nozzle. aution elay for Restarting llow at least three minutes before restarting the dryer. If the air dryer is restarted within three minutes after being stopped, the protection circuit will be activated, operating light turns off and the dryer will not be activated. The residual drainage in the air dryer may splash over the outlet when the operation is re-started, so it is recommended to install a filter on the outlet of the air dryer. Modifying the Standard Specifications aution o not modify the standard product using any of the optional specifications once the product has been supplied to a customer. heck the specifications carefully before selecting an air dryer. H HW T IU FS IH I I I M FF M M MH ME MF ZF SF SF LL 105

18 E/F Series Specific Product Precautions 3 e sure to read this before handling the products. Refer to back page 50 for Safety Instructions and pages 6 to 8 for ir Preparation Equipment Precautions. M Refrigerant with WP reference Refrigerant lobal warming potential (WP) Regulation (EU) No 517/2014 (ased on the IP R4) Revised Fluorocarbons Recovery and estruction Law (Japanese low) R134a 1,430 1,430 R404 3,922 3,920 R407 1,774 1,770 R410 2,088 2,090 Note 1) This product is hermetically sealed and contains fluorinated greenhouse gases (HF). When this product is sold on the market in the EU after January 1, 2017, it needs to be compliant with the quota system of the F-as Regulation in the EU. Note 2) See specification table for refrigerant used in the product. 106