Fuel Manager Diesel Fuel Filtration Systems Product Information and Part Number List

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Fuel Manager Diesel Fuel Filtration Systems Product Information and List variety of modular accessories, element sizes and header configurations give

industrial, agricultural, construction and marine applications with diesel engines up to 600 BHP.

Installation can be on either the suction side or discharge side of the fuel transfer pump.

new Enhanced Retention System (ERS) with a unique element/header indexing arrangement is available for the FM100 series.

The systems and elements listed herein are considered as ormal Flow (fuel is filtered as it leaves the element) unless specified as Reverse Flow (fuel

1 Fuel Manager Diesel Fuel Filtration Systems Product Information and List variety of modular accessories, element sizes and header configurations give Stanadyne s Fuel Manager filter/water separator systems unparalleled versatility to meet the installation and efficiency requirements of automotive, industrial, agricultural, construction and marine applications with diesel engines up to 600 BHP. ll Fuel Manager filters remove both particulates and water. It is important that water is drained regularly to maximize coalescing capabilities. Installation can be on either the suction side or discharge side of the fuel transfer pump. Special FM100 marine components (aluminum drain valves and elements with special corrosion protection) are identified herein as Marine. new Enhanced Retention System (ERS) with a unique element/header indexing arrangement is available for the FM100 series. eneral mounting dimensions are provided on pages 9 & 10 to assist in identifying potential system mounting locations. The systems and elements listed herein are considered as ormal Flow (fuel is filtered as it leaves the element) unless specified as Reverse Flow (fuel is filtered as it enters the element). For additional filtration information reference Fuel Manager Brochure 99889, FM100 ssembly Information Chart 99881, Fuel Manager Cross Reference guide and the Fuel Manager Users uide Stanadyne Corporation 92 Deerfield Road, Windsor, CT 06095, U.S.. Tel: (860) ; Fax: (860) ;

FM10 Complete FM10 Filter/Separator Systems¹ Mounting Header, Element, and ccessories listed System Use Micron Rating Engine power rating: 10 (7.5 kw) to 200 HP (150kW) Max.

2 FM10 Complete FM10 Filter/Separator Systems¹ Mounting Header, Element, and ccessories listed System Use Micron Rating Engine power rating: 10 (7.5 kw) to 200 HP (150kW) Max. fuel flow rate: 50 US gallons/hour (190 liters/hour) Max. operating pressure: 30 P.S.I. (200 kpa) Polymer header assembly with integral barbed fittings for flex hose use. Tool free, environmentally friendly element change. Final filter/separator. ccepts optional modular features for custom installation For n-ff Road, gricultural and Industrial applications. Includes These ccessories Replacement Element Installation Dimensions² Length in. (mm) B Complete System ir Vent Plug (71.1) 6.6 (167.6) 4.7 (119.4) Final Filter 5 See-through Bowl, ir vent plug (109.2) 8.1 (205.7) 6.2 (157.5) See-through Bowl, ir vent plug (71.1) 8.5 (217.7) 6.6 (169.5) ¹ Complete FM10 systems are not offered in aftermarket in Reverse Fow configuration. ² Reference Basic Installation Dimensions on page 10. Replacement Elements System Use Flow Direction Micron Rating Final Filter Service s Illustration ormal (range Label) Reverse (Black Label) Element Length in. (mm) Element (71.1) (109.2) (129.5) (152.4) (152.4) D Header ssembly B Element (See Table bove) I Complete Water Collection Bowl Kit P/ Water Collection Bowl Seal Kit P/ C F M L E F J ot included in Seal Kit P/ ptional ccessories, Kits and Service s Illustration Reference Details Water Collection Bowl Kit Complete bowl assembly with seals and plastic drain valve Filter Change Indicator B Element restriction indicator - For systems mounted on the suction side of lift pump ir Vent Plug C Plastic plug, ir Vent D -Ring - ir Vent Plug & Filter Change Indicator E -Ring - Filter element to collection bowl header Seals F Washer - Three Lobed flow path for plastic drain valves Ring - Plastic drain valve H -Ring - Collection bowl to bowl header I Water collection bowl seal kit Drain Valve Kit J Includes plastic drain valve, sealing washer, -Ring Seal

Heavy duty aluminum header assemblies available with a variety of internal threads sizes and sealing configurations. ccepts optional modular features.

3 FM 100 Engine power rating: 50 (37.5 kw) to 350 HP (262.5 kw) Max. fuel flow rate: 80 US gallons/hour (300 liters/hour) * Max. operating pressure: 60 P.S.I. (413 kpa) without collection bowl Top Load Filter: Max. Engine power 325 HP ( kw), max. fuel flow 75 g/h (283 l/h) Water separation efficiency: Up to 95% of whole water separation. Heavy duty aluminum header assemblies available with a variety of internal threads sizes and sealing configurations. ccepts optional modular features. Elements available in different sizes and micron ratings. Marine systems and components have enhanced corrosion resistant coatings TE: Enhanced Retention System (ERS) elements are not compatible with other elements or headers. * Based on 3/8 inch port diameter FM100 Complete Filter/Separator Systems Mounting Header, Element, and ccessories listed Filter Use Pre-Filter Final Filter Micron Rating Header Port Size Includes These ccessories Replacement Element Installation Dimensions¹ Length in. (mm) B Complete System ir Vent Plug (109.2) 9.3 (236.5) 7.4 (189.4) /8-18 PTF Marine - luminum Drain Valve, ir Vent plug (109.2) 9.3 (236.5) 7.4 (189.4) Collection Bowl, ir Vent Plug (91.4) 8.1 (205.7) 6.2 (157.5) M12 x 1.5 (-ring) Collection Bowl, ir Vent Plug (91.4) 8.1 (205.7) 6.2 (157.5) M14 x 1.5 (Seal Washer) Collection Bowl, ir Vent Plug (91.4) 8.1 (205.7) 6.2 (157.5) /4-18 PTF 3/8-18 PTF M12 x 1.5 (-ring) Collection Bowl, ir Vent Plug (109.2) 11.3 (286.5) 9.4 (239.0) Collection Bowl, ir Vent Plug, E-Coated Header - Reverse Flow (109.2) 11.3 (286.5) 9.4 (239.0) Marine - luminum Drain Valve, ir Vent plug, E-Coated Header - Reverse Flow (109.2) 9.3 (236.5) 7.4 (189.4) Collection Bowl, ir Vent Plug (109.2) 11.3 (286.5) 9.4 (239.0) ir Vent Plug (109.2) 9.3 (236.5) 7.4 (189.4) Marine - luminum Drain Valve, ir Vent plug (109.2) 9.3 (236.5) 7.4 (189.4) ir Vent Plug (109.2) 9.3 (236.5) 7.4 (189.4) Collection Bowl, ir Vent Plug, E-Coated (109.2) 11.3(286.5) 9.4 (239.0) Header - Reverse Flow Marine - luminum Drain Valve, ir Vent (109.2) 9.3 (236.5) 7.4 (189.4) plug, E-Coated Header - Reverse Flow ir Vent Plug (109.2) 9.3 (236.5) 7.4 (189.4) ir Vent Plug - ERS (109.2) 9.3 (236.5) 7.4 (189.4) M14 x 1.5 (Seal Washer) Collection Bowl, ir Vent Plug, E-Coated Header - Reverse Flow (109.2) 11.3(286.5) 9.4 (239.0) Marine - luminum Drain Valve, ir Vent plug, E-Coated Header - Reverse Flow (109.2) 9.3 (236.5) 7.4 (189.4) /4 inch Barbed 1/2 inch Barbed 1/4-18 PTF Top Load³, 100 Watt Heater, 12 Volt Water in Fuel Sensor (194.6) 29367³ Collection Bowl, ir Vent Plug (71.1) 9.7 (248.4) 7.9 (201.0) Hand Primer Pump, ir Vent Plug (71.1) 7.8 (198.4) 5.9 (150.9) Electric Lift Pump², Collection Bowl, ir Vent Plug- Reverse Flow (109.2) 11.3 (286.5) 9.4 (239.0) ir Vent Plug (109.2) 9.3 (236.5) 7.4 (189.4) /8-18 PTF Marine - luminum Drain Valve, ir Vent plug (109.2) 9.3 (236.5) 7.4 (189.4) M12 x 1.5 (-ring) ir Vent Plug (109.2) 9.3 (236.5) 7.4 (189.4) M14 x 1.5 (Seal Washer) ir Vent Plug (109.2) 9.3 (236.5) 7.4 (189.4) /4-18 PTF ir Vent Plug (71.1) 7.8 (198.4) 5.9 (150.9) ¹ Installation dimensions reference Basic Installation Dimensions on pages 9&10. ² dditional information regarding Electric Lift Pump can be found on page 6 ³ Top Load filter systems are standard equipment on M 6.5L engine applications

4 FM100 Replacement Elements System Use Pre-Filter Final Filter Micron Rating Marine - ormal Flow ormal Flow Element Length inch (mm) 4.3 (109.2) (152.4) (91.4) (109.2) (152.4) (91.4) (109.2) Reverse Flow 6.0 (152.4) Reverse Flow, ERS 4.3 (109.2) (109.2) Marine - ormal Flow 6.0 (152.4) Marine - Reverse Flow 4.3 (109.2) ormal Flow ormal Flow, ERS Reverse Flow Reverse Flow, ERS Marine - Reverse Flow, ERS Reverse Flow Reverse Flow, ERS 3.6 (91.4) (109.2) (129.5) (152.4) (91.4) (109.2) (91.4) (109.2) (109.2) (129.5) (152.4) (109.2) (129.5) (152.4) (109.2) (152.4) (109.2) (152.4) (109.2) (152.4) Top Load¹ 3.8 (96.0) Marine - ormal Flow ormal Flow ormal Flow, ERS Reverse Flow Reverse Flow, ERS Marine - ormal Flow, ERS ormal Flow 4.3 (109.2) (152.4) (71.1) (91.4) (109.2) (129.5) (152.4) (71.1) (109.2) (152.4) (71.1) (91.4) (109.2) (129.5) (152.4) (109.2) (152.4) (109.2) (152.4) (71.1) (109.2) (152.4) (109.2) ormal Flow, ERS 6.0 (152.4) Reverse Flow 6.0 (152.4) ¹ Top Load filter systems are standard equipment on M 6.5L engine applications - 4 -

FM100 Service s Illustration V x Y S D T Complete Water Collection Bowl Kit P/ 29899 Water Collection Bowl Seal Kit P/ 30448 E W R I M L K H B B C ot included in Seal Kit P/ 30448 J Element See Table

5 FM100 Service s Illustration V x Y S D T Complete Water Collection Bowl Kit P/ Water Collection Bowl Seal Kit P/ E W R I M L K H B B C ot included in Seal Kit P/ J Element See Table Z Top Load FM System P/ U D L F Q F 1 F 2 P F 3 F 5 U F 4 Filter Element P/ C Filter Housing ssembly S FM100 ptional ccessories, Kits and Service s Heater Kit (Top Load) includes seals, wire leads with connector and instructions Heater Kit (Side Load) includes seals, wire leads with connector and instructions TE: ll Side Load Heaters shown here are 100 watt and automatically turn 58 F (14.4 C) and turn 85 F (29.4 C). Electronic Water Sensor Kit Water Collection Bowl Kit Hand Primer Pump Kit Drain Valve Kits Includes Valve and seals Filter Change Indicator Illustration Reference B C D Details 12 Volt Watt (lso fits Top Load System) Volt Watt Volt Watt Volt - 1/4-18 PT Volt - 3/8" - 18 PT Volt - 1/2" - 20 straight thread Volt - M12 x Volt - 1/2" - 20 straight thread, Deutsch term Volt - 1/4" - 18 PT Volt - 3/8" - 18 PT Volt - 1/2" - 20 straight thread Volt - M12 x Volt - with M16 x 1.5 adapter Volt - Plastic Drain Valve Volt luminum Drain Valve - Marine Volt - Top Load, Complete kit Complete assembly (See-through bowl, seals, bowl header, draw bolt, drain valve) ormal Flow E Reverse Flow ormal Flow - Marine F 1 Standard Drain, Plastic (use for service) F 2 Standard Drain, Plastic F F 3 Standard Drain, aluminum (Marine use) F 4 Water Sensor Drain, Plastic Water Sensor Drain, aluminum (Marine use) F 5 Element restriction indicator - For use with systems mounted on the suction side of lift pump Ports: 1/2-20 Straight Thread (ormal Flow) Ports: 1/4-18 PTF (Replaces 29888) (ormal Flow) Header ssembly H Ports: 3/8-18 PTF (ormal Flow) Ports: M12 x 1.5 -ring (ormal Flow) Ports: M14 x 1.5 -ring (ormal Flow) Pre-Filter Screen I 150 micron - For FM ir Vent Plug J Plastic plug, ir Vent

FM100 ptional ccessories, Kits and Service s (continued) Illustration Reference Details Seals K L M P Q R -Ring for ir Vent Plug 13494 -Ring for see-through bowl header to element 10519 -Ring for

6 FM100 ptional ccessories, Kits and Service s (continued) Illustration Reference Details Seals K L M P Q R -Ring for ir Vent Plug Ring for see-through bowl header to element Ring for see-through bowl to bowl header Ring for Plastic Drain Valve Washer - Three Lobed flow path for plastic drain valves Washer for luminum Drain Valves - Marine Dust Seal under Retaining Ring, Large diameter Ring for Header Top (quad cross-section) S -Ring for Header Top (round cross-section) use for service Retaining ut T U V Water collection bowl seal kit Large Diameter (Element) Small Diameter (Cap, heater, etc.) Volume Plug W Used under Cap Plate Water Sensor (circuit board, wire leads and terminals) ot Shown on illustration 12 volt (replaces 29988) (non-marine) Top Load water in fuel sensor assembly volt (non-marine) Cap Plate X Top of FM100 Header ssemblies Watt Top Load Heater Element - 12 Volt Y 150 Watt Top Load Lift Pump Wiring Harness Z Comes with Lift Pump ssembly FM100 Electric Lift Pump/Filter Separator ssembly (P/ 33945) Electric Lift Pump Power: 12 Volt, 4 amp Constant running when keyed n. Pressure:10 psi (68.95 kpa). Preset Internal regulator Flow: 60 al/hr (230 Lt/Hr) maximum Five foot (152.4 cm) wire harness with weather proof connector Header ssembly Flow reversed to protect pump by filtering fuel before it enters the pump Heavy duty cast aluminum construction with special anti-corrosion coating Four 1/4-18 PTF ports, marked for inlet and outlet Filter Element (P/ 33959) 5 micron Final Filter 4.3 inch (109.2 mm) long Reverse Flow Water collection bowl with plastic drain valve ftermarket use only. This is T a replacement for any similar EM lift pump/filter offered by Stanadyne. on-serviceable lift pump and header LY available as a complete Filter/Lift Pump assembly. Can also be used for pre-filtration when fitted with a 10 to 30 micron element. This requires an additional final filter to be installed on the lift pumps discharge side

FM1000 Fuel Filter/Water Separator Systems Engine power rating: 250 (187 kw) to 600 HP (450 kw) Max. fuel flow rate: 180 US gallons/hour (680 liters/hour) * Max. operating pressure: 100 P.S.I.

7 FM1000 Fuel Filter/Water Separator Systems Engine power rating: 250 (187 kw) to 600 HP (450 kw) Max. fuel flow rate: 180 US gallons/hour (680 liters/hour) * Max. operating pressure: 100 P.S.I. (688 kpa) without collection bowl Heavy duty aluminum header assemblies available with a variety of internal threads sizes and sealing configurations. ccepts optional modular features. Elements available in different sizes and micron ratings. Larger capacity for longer filter life and extended change intervals FM1000 Complete Filter/Separator Systems Mounting Header, Element, and ccessories listed Element Installation Dimensions Filter Use Micron Rating Header Port Size ccessories Included Length in. (mm) B * Pre-Filter 30 1/2 x 14 PTF 7/8 x 14 -Ring ir Vent Plug (101.6) ir Vent Plug (203.2) ir Vent Plug (101.6) ir Vent Plug (203.2) 9.2 (233.7) 13.2 (335.3) 9.2 (233.7) 13.2 (335.2) 7.0 (178.6) 11.0 (280.2) 7.0 (178.6) 11.0 (280.2) M22 x 1.5 -Ring 24 volt Water Sensor Hand Primer ir Vent Plug (203.2) 13.3 (339.1) 11.3 (286.0) /2 x 14 PTF ir Vent Plug (101.6) 9.2 (233.7) 7.0 (178.6) /2 x 14 PTF ir Vent Plug (203.2) 13.2 (335.2) 11.0 (280.2) Final Filter 5 7/8 x 14 -Ring ir Vent Plug (101.6) 9.2 (233.7) 7.0 (178.6) /8 x 14 -Ring ir Vent Plug (203.2) 13.2 (335.2) 11.0 (280.2) /8 x 14 -Ring 300 Watt Top Heater Collection Bowl ir Vent Plug (203.2) 15.6 (396.3) 13.4 (341.1) FM1000 Replacement Elements Filter Use Micron Rating Element Length inch (mm) 150 ormal Flow 8.0 (203.2) Pre-Filter 30 ormal Flow 4.0 (101.6) (203.2) Reverse Flow 8.0 (203.2) Final filter 5 ormal Flow 4.0 (101.6) (203.2) Reverse Flow 3.0 (76.2)

FM1000 Service s Illustration E R S H D Complete Water Collection Bowl Kit P/ 35635 K J B P C L M I T F ot available separately J D T M T 2 T 1 FM1000 ptional ccessories, Kits and Service s

8 FM1000 Service s Illustration E R S H D Complete Water Collection Bowl Kit P/ K J B P C L M I T F ot available separately J D T M T 2 T 1 FM1000 ptional ccessories, Kits and Service s Illustration Reference Details Heater Kit Electronic Water Sensor Kit B C 12 Volt Watt (Top Load) Volt Watt (Side Load) M16 x Volt Volt Water Collection Bowl Kit D Complete Water Collection/Storage Bowl Retaining ut Header ssembly Seals E F H I J K L M Smaller Diameter (Cap) Large Diameter (Element) Black E coated. Ports: 1/2-14 PTF Black E coated. Ports: 7/8-14 -ring ring under Top Cap FM1000 Element Dust Seal ring, Element to Collection bowl header ring, Collection Bowl Header to Bowl (only in Seal Kit P/ 36768) ot vailable Separately -ring, Draw Bolt to bowl Ring, Plastic Drain Valve Washer seal for Drain Valve, Three Lobes Filter Change Indicator -Ring, ir Vent Plug and Filter Change Indicator Hand Primer, uter Seal (ot Shown) ot vailable Separately Hand Primer, Inner Seal (ot Shown) FM1000 Seal Kit, includes all seals listed above P Element restriction indicator - For use with systems mounted on the suction side of lift pump

9 FM1000 ptional ccessories, Kits and Service s (continued) Illustration Reference Details ir Vent Plug Q Plastic Vent Plug Volume Plug R Plastic plug under cap ot vailable Separately Hand Primer Kit S ormal Flow Reverse Flow Drain Valve Kit T T 1 T 2 Plastic Drain Valve, Standard Plastic Drain Valve, Water Sensor FM10 Basic Fuel Manager System Dimensions TE: Theses are typical dimensions. Some systems may vary (30.9) ir Vent 3.32 (84.2) Fittings Ø.35.D. (Ø 8.8.D.) 2.25 (57.1) Dimension Element Removal.35 (8.8) Dimension B Element Installed Ø3.12 (Ø 79.2) 1.97 (50.0) Ø 3.73 (Ø 94.7) Collection Bowl ssembly FM (100.5) 2.50 (63.5) ir Vent 4.12 (104.6) 2.77 (70.4) 1.47 (37.3) Electric Lift Pump 2.57 (65.3) Dimension Element Removal.425 (10.8) Ports Dimension B Element Installed Dimension B Subtract 1.0 (25.4) For Drain Valve Ø 3.73 (Ø 94.7) Collection Bowl ssembly Complete ssembly P/ (50.0) - 9 -

Basic Fuel Manager System Dimensions FM 1000 7.34 (186.4) 6.00 (152.4) 3.78 (96.0) 4.13 (104.9) 3.30 (83.8) 2.33 (59.2) ir vent 2.70 (68.6) 0.53 (13.

10 Basic Fuel Manager System Dimensions FM (186.4) 6.00 (152.4) 3.78 (96.0) 4.13 (104.9) 3.30 (83.8) 2.33 (59.2) ir vent 2.70 (68.6) 0.53 (13.4) Dimension Element Removal Dimension B Element Installed Ø 0.31* (Ø 7.9) 1.28 (32.5) 2.70* (68.6) 0.86* (21.8) Ø 4.23 (Ø 107.4) 5.59 (149.0) Collection Bowl ssembly * Drain Valve dimension vary with type, these are average dimensions. pplicable for FM10 and FM100 also. FM100 Top Load Inlet utlet 4.88 (123.9) Ø 3.78 Ø(96.0) Vent Drain 7.66 (194.6) 7.93 (201.4) Water Sensor Heater

12 Stanadyne Corporation 92 Deerfield Road Windsor, CT 06095, U.S. Tel: (860) Stanadyne Sp Via Matteotti Castenedolo (Brescia), Italia Tel: (39) Stanadyne malgamations Private Ltd. 96, ranvayal Village Poonamalle-Thiruvallur High Road (ear Pratyusha Engg College) Thiruvallur District , India Tel: Stanadyne Changshu Corporation 155# Huangshan Road Southeast Economy Development Zone Changshu City, , Jiangsu Province P.R.C. (People's Republic of China) Tel: B Rev. 07/11

Fuel Manager Diesel Fuel Filtration. FM1, FM10, FM100 and FM1000 Complete Systems, Elements and Service Parts

Fuel Manager Diesel Fuel Filtration. FM1, FM10, FM100 and FM1000 Complete Systems, Elements and Service Parts uel Manager Diesel uel iltration M1, M10, M100 and M1000 Complete Systems, s and Service Parts uel Manager diesel fuel filter/water separator systems are used globally in a wide variety of diesel engine