Pulpmatic Macerator. Staff Training Manual

Transcription

1 Pulpmatic Macerator Staff Training Manual

2 SERVICE CONTACT DETAILS Manufactured by:- DDC Dolphin The Fulcrum Vantage Way Poole BH12 4NU Place service calls on: Tel: Fax: Office Hours 9.00am 5.00 pm Monday to Thursday 9.00am 4.30pm Friday An answer phone is available outside of these hours, and is checked regularly to pick up messages.

3 OPERATING INSTRUCTIONS FOR PULPMATIC MACERATORS ONLY FOR DISPOSING OF PULP PRODUCT BEDPANS, BOTTLES AND SIMILAR ITEMS. Only use macerator-friendly wipes. DO NOT OVERLOAD FOLLOW MAXIMUM LOAD AS ADVISED DURING STAFF TRAINING ENSURE THE RED POWER ON INDICATOR IS ILLUMINATED OPEN LID BY PRESSING GREY FOOT PANEL LOAD DISPOSABLES PULP UNITS 3 LARGE 6 SMALL WAVE HAND OVER GREEN CYCLE START BUTTON The red Cycle in Progress indicator will illuminate and remain on whilst the machine is in operation. When the indicator goes out, the lid can be opened ready to start a new cycle. DO NOT LEAVE WASTE IN THE MACHINE Please operate immediately after loading.

4 PPM Controller Fault Codes Indication Description Format F1 BLOCKED DRAIN FLASHING F2 CUTTER MOTOR OVERLOAD FLASHING F3 LID CAN NOT OPEN AT END OF CYCLE FLASHING F4 SERVICE DUE FLASHING Fault finding The unit has a built in fault finding system which will display one of the above fault indicators in the display on the front panel F1 If the main drain or the chamber is blocked the high water sensor in the drum will detect that the water level in the drum has hit a critical state and F1 will flash in the display. Clear the fault by switching the power to the machine off and then back on again. Then open the lid viva the foot panel check that the drum isn t over filled with pulp product or incorrect materials. Also check hat the drains are free flowing. If all are clear restart the machine and run an empty cleansing cycle. F2 If too much product is loaded into the unit then the unit will stop and F2 will flash in the display. Clear the fault by switching the power to the machine off and then back on again. If the fault remains then there is a fault with the electrical control system, please call DDC Dolphin to arrange a service. F3 If the lid can not open at the end of the cycle when the foot pedal is operated, due to the lid sticking against the seal or the solenoids being unable to disengage the lid system, this will produce a flashing F3 code on the display. Clear the fault by switching the power to the machine off and then back on again, and try opening the lid again viva the foot panel. F4 The unit has a built in cycle counter. When the unit reaches 5000 operations SERVICE REQUIRED will be displayed on the PLC screen. Please call DDC Dolphin to arrange a service. Lockout can only be reset by switching power to the machine on and off.

5 Caring for Stainless Steel Your new unit is made from high-grade stainless steel and will give you years of trouble free use as long as you follow a few simple rules. Clean the product regularly with a damp cloth and dry the surface with a soft cloth. Only use cleaning agent approved for Stainless Steel Do not use bleach, toilet cleaners, caustic soda or other strong chemicals as black pit marks will result and permanent damage will be caused. If any of these do come into contact with the stainless steel, rinse off thoroughly with water. Use only nylon or bristle brushes, not metal scrapers or wire brushes to loosen stubborn stains and never use scouring pads or wire wool, as they will scratch the surface. Take care when handling sharp objects as they may scratch the surface of the steel. However any minor scratches will blend together over a period of time and become less noticeable with age. Do not leave carbon steel objects such as aerosol cans, scissors or similar items standing on the surface for long periods. They can rust and leave marks.

6 WARRANTY All Pulpmatic macerators are carefully designed, manufactured, tested and inspected. In consequence, we undertake to replace or repair, free of charge, any part found to be defective in material or workmanship within two years of delivery to the original purchaser. Where commissioning is carried out within 30 days of delivery, the warranty is effective from the date of commissioning date rather than the date of delivery. At the end of the warranty period, a range of options are available for ongoing service and maintenance. Exclusions: Call outs resulting from operator error, lack of reasonable care, accident, incorrect installation, misuse, or where no fault is found. In particular, it is imperative to use the machine only for those items for which it has been designed. Wear and tear to cutting surfaces. This apparatus is a high-speed precision cutting machine. Cutting Blade will in time, need replacing depending on usage levels. If cutting blade is not maintained in accordance with our recommendations, motors and other components may fail as a result. In this event, we will charge for repair/replacement of these too. Damage to the stainless steel resulting from the use of unsuitable cleaning products such as acid based or abrasive materials. The warranty is invalid if repairs or servicing have been carried out by persons who have not been approved by DDC Dolphin Ltd. This warranty is offered to you as an extra benefit and does not affect your statutory rights.