SERVICE PARTS For 68H353G4-102 Heat Only Unit

Transcription

1 T-363PL Manual SERVICE PARTS For 68H353G4-02 Heat Only Unit T-363PL REV. 09/ Mobile Climate Control

2 TABLE Of CONTENTS INTRODUCTION... i CONFIGURATION IDENTIFICATION... i ORDERING INSTRUCTIONS... i GENERAL NOTES... i Table - Option Legend... ii Table -2 Option Table... ii EVAPORATOR COVER KITS.... Evaporator Cover Kit, Standard (R0M) : OPTION... 2 EVAPORATOR HOUSING KIT Evaporator Housing Kit (All Models): OPTION Evaporator Housing Assembly: OPTION Evaporator Housing Assembly (Continued): OPTION Air Exchange Kit - 25%: OPTION EVAPORATOR BLOWER KITS Evaporator Blower Kit, (6) Brushless Motors (24V): OPTIONS,2, & EVAPORATOR REFRIGERANT & CONNECTION KITS -Block-Off Kits : OPTION HEATING KITS HEATING COIL KIT- 2 ROW: OPTION CONNECTION KIT - HEATING, Left W/Solenoid and 4 PLY HOSE: OPTION CONNECTION KIT - HEATING, Right W/Solenoid and 4 PLY HOSE: OPTION EVAPORATOR FILTER KIT (STANDARD): ALL MODELS... 7 EVAPORATOR ELECTRICAL COMPONENTS (COMMON TO ALL MODELS) Electrical Components H353G4- EBM Brushless EVAPORATOR CONTROL PANELS Control Panel-H353G4 EBM Brushless-Multiplex Volvo: OPTION 3 & Control Panel-H353G4 EBM Brushless-Multiplex Volvo: OPTION 3 & Control Panel-H353G4 EBM Brushless-Multiplex Volvo: OPTION Control Panel-H353G4 EBM Brushless-Multiplex Volvo: OPTION Control Panel-H353G4 PM Motors (Brushed) - Multiplex Volvo: OPTION Control Panel-H353G4 PM Motors (Brushed) - Multiplex Volvo: OPTION Mobile Climate Control I T-363PL Rev. 09/203

3 INTRODUCTION The Mobile Climate Control model 68H353G4-02 series units are a heat only rooftop unit of lightweight frame construction, designed to be installed on the vehicle roof. INTRODUCTION CONFIGURATION IDENTIFICATION Unit identification information is provided on a plate located inside the evaporator section. The plate provides the unit model number, the unit serial number and the unit parts identification number (PID). The model number identifies the overall unit configuration while the PID provides information on specific optional equipment and differences in detailed parts. ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number, Part No., PID number, description of part as shown on list and quantity required. Parts can be ordered by going to the following Website: GENERAL NOTES To find replacement parts, determine major group in which replacement part is located. Consult table of contents for the appropriate page for the illustrated breakdown of the replacement part. If options are listed for the group in which the part is located, consult Table -2 to identify the option for your unit. The following letter designations are used to classify parts throughout this list. A/R As Required NSA Not Stock Assembly - Order components listed under the assembly. NSI Not Stock Item - Item may not be available or require extended lead time to acquire. NSS Not Sold Separately - Order next higher assembly or kit. P-- Suffix P-- added to part number means part is available in packaged quantity only. PL Purchase Locally. SST Stainless Steel Series unless otherwise specified. SV Suffix SV added to part number designates service replacement part. NS Not Shown on illustration. 203 Mobile Climate Control i T-363PL Rev. 09/203

4 Table - Option Legend OPTION Evaporator Skins Kit Cover (R0M) Evaporator Housing Kit DESCRIPTION Base w/spoiler Brackets Air Exchange Kit Base w/spoiler Brackets Evaporator Blower Kit 24 Volt With 6 Brushless Motors 2 24 Volt With 6 Brushed Motors 3 24 Volt With 6 Brushless Motors (w/diagnostic) Evaporator Refrigerant Kit 4 Row Coil Kit (Block Off Kit) OPTION DESCRIPTION Evaporator Connection Kit -Suction/Discharge Block Off Plate- Right Heater Kit 2Row Heating Connection Kit Left- w/solenoid, 4 Ply 2 Right- w/solenoid, 4 Ply Electrical Kit Brushless-Multiplex 2 Brushed-Multiplex 3 Brushless-Multiplex w/dianostic-left 4 Brushless-Multiplex w/dianostic-right Filter Kit Standard Table -2 Option Table MODEL 68H353G4-02 Evaporator Cover/Skins Kit Evaporator Housing Kit Air Exchange Kit Evaporator Blower Kit Evaporator Refrigerant Kit Evaporator Connection Kit S/D Heater Kit Heater Connection Kit Electrical Kit Filter Kit Mobile Climate Control ii T-363PL Rev. 09/203

5 EVAPORATOR COVER KITS. Evaporator Cover Kit, Standard (R0M) : OPTION 5, Detail 7,8 6,2,2 Detail 3 Detail 3,9 Detail 4 4,0 Kit A Cover Assembly, Evaporator, Right, R0M - Includes: 2 NSI Cover, Evaporator, Right, R0M Bracket, Rod, Cover Support Half Hinge, Cover, Evaporator Stud,Captive,/4Turn,WithDiscandFlatWashers Washer, Retaining, Steel Cover Assembly, Evaporator, Left, R0M - Includes: 8 NSI Cover, Evaporator, Left, R0M - Includes Bracket, Rod, Cover Support Half Hinge, Cover, Evaporator Stud,Captive,/4Turn,WithDiscandFlatWashers Washer, Retaining, Steel Spoiler, H353 (R0M) Cable Assembly, Safety 2 203Mobile Climate Control T-363PL 09/203

6 2 EVAPORATOR HOUSING KIT 2. Evaporator Housing Kit (All Models): OPTION 6 5 Detail A 7 REF: NSI Housing Assembly, Evaporator, See Section Hinge, Double Pin Gasket 2 NS NSI Sikaflex 252, (Reference Only) A/R 7 Y Bracket Assembly, Control Panel Support Mobile Climate Control 2 T363PL 09/203

7 2.2 Evaporator Housing Assembly: OPTION REF: NSI Housing Assembly - Includes: Grommet,.89 ID x.38 thru x 0.6 G Grommet,.50 ID x.02 thru x 0.6 G Grommet, 0.6 ID x 0.35 thru x 0.08 G Support 2 5 Y Prop Rod Lock Washer, M Rod Clip 2 8 Y Camloc Mounting Bracket Support Bracket 8 203Mobile Climate Control 3 T-363PL 09/203

8 2.2 Evaporator Housing Assembly (Continued): OPTION 3 2 REF: NSI Housing Assembly - Includes: Gasket, Base Assembly Gasket Hose, Drain Mobile Climate Control 4 T363PL 09/203

9 2.2 Air Exchange Kit - 25%: OPTION 3 Detail Detail REF: Clip, Rod Rod, Linkage Bearing, Flap Motor, Actuator 203Mobile Climate Control 5 T-363PL 09/203

10 3 EVAPORATORBLOWERKITS 3. Evaporator Blower Kit, (6) Brushless Motors (24V): OPTIONS,2, & REF: , -4 & Blower Assembly, Double Radial 24V, (Model 68H353G4-02-2) Blower Assembly, Double Radial 24V, (Models 68H353G & -03) Blower Assembly, Double Radial 24V, (Model 68H353G4-02-) Bracket, Blower Motor, (All Models) 2 3 Y Gasket, Double Radial Blower, (Model 68H353G4-02-) Gasket, Double Radial Blower, (Models 68H353G , -02 & -03) Base, Mounting,.0250 Dia. Mtg. Hole, (All Models) Mobile Climate Control 6 T363PL 09/203

11 4 EVAPORATOR REFRIGERANT & CONNECTION KITS -Block-Off Kits : OPTION REF: REF: Y Block Off, Foam 2 2 Y Foam Block Off, Coil Header Right 3 Y Foam Block Off, Coil Header Left Block Off Plate, Suction & Discharge Access 5 NSI Caulk, Sikaflex 252 (Reference Only) A/R 203Mobile Climate Control 7 T-363PL 09/203

12 5 HEATING KITS 5. HEATING COIL KIT- 2 ROW: OPTION REF: Heater Coil, Right Heater Coil, Left Gasket Gasket Base Mounting Clip, Cable Tie Mobile Climate Control 8 T363PL 09/203

13 5.2 CONNECTION KIT - HEATING, Left W/Solenoid and 4 PLY HOSE: OPTION 5 6 2,3,4 REF: Y Hose, Coolant ⅞, 4 Ply Silicone 2 ft Valve, Coolant Solenoid Coil, 24 VDC Solenoid Valve Repair Kit Clamp, Hose, Grommet,.50 ID x.02 Thru ID x 0.6 G 203Mobile Climate Control 9 T-363PL 09/203

14 5.3 CONNECTION KIT - HEATING, Right W/Solenoid and 4 PLY HOSE: OPTION ,3,4 REF: Y Hose, Coolant ⅞, 4 Ply Silicone 2 ft Valve, Coolant Solenoid Coil, 24 VDC Solenoid Valve Repair Kit Clamp, Hose, Grommet,.50 ID x.02 Thru ID x 0.6 G 203 Mobile Climate Control 0 T363PL 09/203

15 6 EVAPORATOR FILTER KIT (STANDARD): ALL MODELS REF: Filter, Air, H353, 7.00 x Mobile Climate Control T-363PL 09/203

16 7 EVAPORATOR ELECTRICAL COMPONENTS (COMMON TO ALL MODELS) 7. Electrical Components H353G4- EBM Brushless NSI Panel, Electrical (See Section 8.) Block Assembly, Terminal ⅜, Black Block Assembly, Terminal ⅜, Red 4 Y Thermistor Assembly Mount, Wire Tie, Adhesive Back 6 6 Y Clamp, Cushioned, Duplex 203 Mobile Climate Control 2 T363PL 09/203

17 8 EVAPORATOR CONTROL PANELS 8. Control Panel-H353G4 EBM Brushless-Multiplex Volvo: OPTION 3 & 4 9 2, ,,2 NOTE: Panel In Dashed Lines is OEM Supplied 7,8 7 3,5,6 3,5,6 4,5,6 0,,2 REF: Mobile Climate Control 3 T-363PL 09/203

18 8. Control Panel-H353G4 EBM Brushless-Multiplex Volvo: OPTION 3 & 4 NSI Panel Assembly- Includes: Fuse Holder, ETA Circuit Breaker, Thermal Reset 6 4 AC20-66 Light, Red LED Junction Block, ⅜ -6 Stud, Red A Junction Block, ⅜ -6 Stud, Black 2 7 AC Diode, In Line 6 Amp Clamp, Tube Clamp, Tube Weatherpac Connector, 4-Way Male Terminal Male, 4-6 AWG A/R Terminal Male, 8 AWG A/R Weatherpac Connector, 2-Way Female Connector, 22 Way, Female F Terminals, Female, 8-20 AWG A/R G Terminals, Female, 4-6 AWG A/R Connector, 6 Way, Sealed A Terminals, Female, 8 AWG A/R 203 Mobile Climate Control 4 T363PL 09/203

19 8.2 Control Panel-H353G4 EBM Brushless-Multiplex Volvo: OPTION 8 2, NOTE: Panel In Dashed Lines is OEM Supplied 6,7 9,0, 6 2,4,5 2,4,5 3,4,5 9,0, REF: Mobile Climate Control 5 T-363PL 09/203

20 8. Control Panel-H353G4 EBM Brushless-Multiplex Volvo: OPTION NSI Panel Assembly- Includes: Fuse Holder, ETA Circuit Breaker, Thermal Reset Junction Block, ⅜ -6 Stud, Red A Junction Block, ⅜ -6 Stud, Black 2 6 AC Diode, In Line 6 Amp Clamp, Tube Clamp, Tube Weatherpac Connector, 4-Way Male Terminal Male, 4-6 AWG A/R Terminal Male, 8 AWG A/R Weatherpac Connector, 2-Way Female Connector, 22 Way, Female F Terminals, Female, 8-20 AWG A/R G Terminals, Female, 4-6 AWG A/R Connector, 6 Way, Sealed A Terminals, Female, 8 AWG A/R 203 Mobile Climate Control 6 T363PL 09/203

21 8.3 Control Panel-H353G4 PM Motors (Brushed) - Multiplex Volvo: OPTION 2 2,3 6 5,6 5 4 NOTE: Panel In Dashed Lines is OEM Supplied 8 7 0, 6 9 2,3 4,,3 0, REF: Mobile Climate Control 7 T-363PL 09/203

22 8. Control Panel-H353G4 PM Motors (Brushed) - Multiplex Volvo: OPTION 2 NSI Panel Assembly- Includes: Fuse Holder, ETA Circuit Breaker, Thermal Reset Junction Block, ⅜ -6 Stud, Red A Junction Block, ⅜ -6 Stud, Black 2 6 AC Diode, In Line 6 Amp Contactor, 28 VDC, N.O Contactor, 28 VDC, SPDT Thermistor, ATS & RAS Weatherpac Connector, 2-Way Male (EM thru EM6) G Terminals, Female, 4-6 AWG A/R Weatherpac Connector, 2-Way Female (HSV) F Terminals, Female, 8-20 AWG A/R Connector, 22 Way, Female Connector, 6 Way, Sealed A Terminals, Female, 8 AWG A/R 203 Mobile Climate Control 8 T363PL 09/203

23 INDEX , 6, , , , , 6, , 6, , , F 4, 6, G 4, 6, , 6, A 4, 6, , , 6, A 4, 6, , 6, , , , , , 9, Mobile Climate Control I T-363PL Rev. 09/203

24 INDEX A AC , 6, 8 AC Y Y Y Y Y Y , 0 Y Y Y Y Y Mobile Climate Control II T-363PL Rev. 09/203

25 Every driver deserves the best possible vehicle climate with MCC products MCC provides exceptional performance in mobile climate comfort. Member of MCC Group S Certified ISO 900 and ISO 400. Specifications subject to change without notice. MCC is a registered trademark. 389 Farmtrail Road York PA 7406 USA Tel: Fax: Mobile Climate Control T-363PL Rev. 09/203