FUTURE AIR SOLUTIONS OIL FREE SCROLL COMPRESSORS

Transcription

1 FUTURE AIR SOLUTIONS OIL FREE SCROLL COMPRESSORS

2 The Most Advanced Technologies for High-Quality air High-precision processing technology is required to produce the components that make up a Scroll Compressor. We have developed new Scroll Air-Ends thanks to the experience and know-how we have accumulated over the past 0 years. Class Zero Certification TÜV (independent third party test house) has just certified that the air quality from our oil free scroll compressors is in conformity with Class 0 (ISO857-:00[-:-:0]). Scroll Compression Principle As the orbiting scroll goes from No. to No.4 position, the size of the symmetrical crescent-shaped compression chambers is gradually reduced, compressing the air contained within. This is then discharged through the central exhaust port. 4 Orbiting scroll Fixed scroll Compression chamber Clean Air from oil-lubricated compressors contains oil and can contaminate the piping. This does not happen with an Oil-Free Scroll Compressor which produces high-quality oil-free air. INSIDE THE PIPING OF AN OIL-LUBRICATED COMPRESSOR What is Class Zero? ISO857-(JIS B89-) defines quality classes for compressed air. Class Zero indicates wall flow oil, oil mist and oil vapor are completely absent. As oil vapor in particular cannot be absorbed by conventional air filters, it is important factories that require clean air use Class Zero compressors. Oil-Free Drain Drainage from oil-lubricated compressors requires proper treatment as it contains oil. Oil-free scroll compressors, on the other hand, are eco-friendly, their drain is clean and does not contain oil, therefore avoiding the cost of drain disposal. INSIDE THE PIPING OF AN OIL-FREE COMPRESSOR CLASS 0 Oil Concentration mg/m³ As specified by the equipment user or supplier and more stringent the Class Drainage from an oil-free compressor Drainage from an oil-lubricated compressor Wall Flow Oil Oil Vapor Oil Mist

3 8.000 HOURS MAINTENANCE-FREE except intake filter 0.75 kw (HP) Oil Free Scroll Compressors are constantly evolving ANEST IWATA was the first manufacturer to introduce Oil Free Scroll Compressors in 99 and has kept improving them ever since in order to provide customers with the most advanced technology for high-quality air. Features hrs. maintenance free * Class Zero oil-free air Low noise level Low vibration Compact size Wheels for easy relocation Membrane dryer model available 49dB(A) Principle of membrane Features of Membrane Dryer Environmentally friendly; no Freon gas SLPE-07E Purge-cut function Evolutional History of Scroll Compressor Casters for better mobility Scroll air-end (HP) (Direct-Driven) Aluminium air receiver (anti-rust coated) Membrane dryer Dryer Level (*) Outlet Dimensions capacity Weight dew point (wxdxh) kw HP bar MPa psi L/min m /h CFM db(a) size C L mm kg Volt/Hz/Pha SLPE-07E x590x Rc / switch [ball valve] (internal) SLPE-07ED x660x * is measured at max working. * Noise level measured at a distance of M according to ISO0; tolerance±db * Except intake filter Even with Class Zero compressors, oil may be found in the piping. This may be caused by the presence of oil in the piping before installation of the compressor or by accident during the production process

4 0.000 HOURS MAINTENANCE-FREE except intake filter hours for 0 bar HOURS MAINTENANCE-FREE except intake filter hours for 0 bar Features hrs. maintenance free * Class Zero oil-free air IE premium efficiency motor panel for easy operation in 5.5/7.5kW model Low noise level Low vibration.5 kw (HP) kw (0HP) kw (5HP) - 5 kw (0HP) Emergency Stop button Hour meter Motor gauge Scroll air-end Features Multi Stage for energy conservation Class Zero oil-free air hrs. maintenance free for 8 bar model * IE premium efficiency motor Touch panel for monitoring running conditions Low noise level Low vibration Multi-stage Scroll Compressor SLPE-5()E-7()E SLPE-55()F-75()F Oil-Free Delivered air does not contain Fixed scroll Orbiting scroll any oil and is suitable for all applications where oil-free air is essential. 8 bar models Cooling fan Tip seal 7.5kW Scroll Air end (new) Noise kw HP bar MPa PSI L/min m /h CFM db(a) size mm kg Volt/Hz/Pha SLPE-5E SLPE-E-M Rc /8 55x686x74 87 SLPE-E-T. switch [ball valve] SLPE-7E SLPE-55F Rc /4 05 SLPE-75F sensor [ball valve] 0 0 bar models Noise kw HP bar MPa PSI L/min m /h CFM db(a) size mm kg Volt/Hz/Pha SLPE-5E SLPE-E-M Rc /8 55x686x74 87 SLPE-E-T. switch [ball valve] SLPE-7E SLPE-55F Rc /4 SLPE-75F sensor [ball valve] * is measured at max working. * Noise level measured at a distance of M according to ISO0; tolerance±db *- Except intake filter * hrs. for 0 bar models and 8000 hrs. for 5.5kW and 7.5kW models Even with Class zero compressors, oil may be found in the piping. This may be caused by the presence of oil in the piping before installation of the compressor or by accident during the production process 8 bar models 0 bar models kw HP bar MPa PSI L/min m /h CFM db(a) size mm kg Volt/Hz/Pha SLPE-0E (x.7) Rc 65x958x556 SLPE-50E 5(4x.7) 0 sensor [ball valve] 4 kw HP bar MPa PSI L/min m /h CFM db(a) size mm kg Volt/Hz/Pha SLPE-0E (x.7) Rc x958x556 SLPE-50E 5(4x.7) 0 sensor [ball valve] 4 * is measured at max working. * Noise level measured at a distance of M according to ISO0; tolerance±db *- Except intake filter * hrs. for 0 bar models Even with Class zero compressors, oil may be found in the piping. This may be caused by the presence of oil in the piping before installation of the compressor or by accident during the production process

5 LIST OF TECHNICAL SPECIFICATIONS 8 bar models Dryer Level (*) Outlet dew point capacity Dimensions kw HP bar MPa PSI L/min m /h CFM db(a) size C L mm kg Volt/Hz/Pha SLPE-07E (internal) 5x590x SLPE-07ED x660x690 5 SLPE-5E Rc /8 - - switch SLPE-E-M [ball valve] x686x74 SLPE-E-T SLPE-7E SLPE-55F Rc / SLPE-75F [ball valve] SLPE-0E (x.7) 5 sensor Rc x958x556 SLPE-50E 5 (4x.7) [ball valve] Air Compressor Accessories Refrigerated Air Dryer Use of Refrigerated Air Dryers allows for the best performance of our oil-free scroll compressors. These units incorporate an electronic control to monitor all functions. A hot gas bypass valve avoids the formation of ice in the dryer. The vertical flow layout allows for easy access to the drain valve. 0 bar models Dryer Level (*) Outlet dew point capacity Dimensions kw HP bar MPa PSI L/min m /h CFM db(a) size C L mm kg Volt/Hz/Pha SLPE-5E SLPE-E-M Rc / x686x74 87 SLPE-E-T. switch [ball valve] - - SLPE-7E SLPE-55F coming soon - - coming Rc /4 soon SLPE-75F [ball valve] coming soon - - coming soon sensor SLPE-0E (x.7) Rc x958x556 SLPE-50E 5 (4x.7) [ball valve] * is measured at max working. * Noise level measured at a distance of M according to ISO0; tolerance±db. Even with Class zero compressors, oil may be found in the piping. This may be caused by the presence of oil in the piping before installation of the compressor or by accident during the production process. AID-6 / AC AID- / AC * 7 SLPE - E D - M - 70 SLPE Oil Free Scroll Compressor Max. Press. 4 Series 5 Dryer 6 * 7 * : Only,kW model 07 0,75kW / HP 5,5kW / HP,kW / HP 7,7kW / 5HP 55 5,5kW / 7,5HP 75 7,5kW / 0HP 0 kw / 5HP 50 5kW / 0HP 0 kw / 0HP 00 0kW / 40HP Blank 8 bar 0 bar E F Blank D M T Blank E Series F Series Without Dryer With Dryer Single phase, 0V/50Hz Three phase, 400V/50Hz Without tank 90 With 90L tank 70 With 70L tank 500 With 500L tank name Part no. Compressor combination Max. air flow Outlet Dimension (wxdxh) Weight kw (HP) L/min size mm kg Volt/Hz/Phase AID-/AC AID00GPJ000 (4) 50 G/8 0x45x45 AID-6/AC AID006GPJ000 4(5.5) AID-9/AC AID009GPJ (7.5) G/ 70x55x475 AID-/AC AID0GPJ (0).00 8 AID-8/AC AID08GPJ000 (5).800 AID-5/AC AID05GPJ000 5 (0).500 G 45x40x740 4 AID-/AC AID0GPJ (5) x445x740 AID-4/AC AID04GPJ00 (0) 4.00 G-/4 40 AID-5/AC AID05GPJ00 + (0+) x455x5 49 AID-6/AC AID06GPJ004 0 (40) G-/ 555x580x885 AID-75/AC AID075GPJ004 7 (50) AID-05/AC AID05GPJ (75) G 555x65x975 AID-0/AC AID0APJ (75+) AID-68/AC AID68APJ00 90 (0) G-/ 665x75x /50/single 0/60/single 0/50/single Data refers to the following nominal conditions: ambient temperature of 5 C, with inlet air 7 bar and 5 C, and 5 C dew point(-0.5 C atmospheric dew point). Max. working conditions: ambient temperature 45 C, inlet air temperature 55 C and inlet air 4 bar (6 bar for AID- to AID-8). It is recommended to install an air filter before the inlet.

6 How to Install Air Compressors INSTALLATION EXAMPLE FOR OIL FREE COMPRESSORS TO OPTIMIZE THE SUPPLY OF COMPRESSED AIR 4 Air Compressor Accessories Air Receiver (Vertical) name N87FY000 Max. working Capacity Connection Weight Dimension MPa (bar) Liter in-out kg wxdxh (mm) 00 G/8-/4 7 70x70x56 N87LY x446x554.() N87NY G/ x500x648 N87TY x600x050 *equipped with safety valve, gauge, air release valve and drain valve 4 AIR COMPRESSOR: Oil Free Compressors are always recommended not only to provide clean air but also to reduce the maintenance time and costs. AIR RECEIVER TANK: The receiver tank acts as a reservoir of compressed air for peak demands and also helps remove water from the system by allowing the air a chance to cool and also. CONDENSATE DRAINAGE: Unnecessary costs and damage during the generation of compressed air can only be avoided in an efficient way with amount-adjusted condensate drainage. Condensate drains operate with a capacitive sensor which prevent compressed-air losses and minimize the energy demand. PRE-FILTER: To capture large particles that cannot be captured by the main filter. In other words, the pre-filter will prevent the debris from getting into the main filter and so this brings addition strength to the filtering technology used in air purifiers. Air Filter with Auto Drain name F4000-0G-WFZ Auto Drain name Max. working *recommended electric cable is X 0.75mm Connection Electricity Weight Dimension MPa (bar) in-out outlet (hose size) kg wxdxh (mm) BEKOMAT.6(6) G/ G½(φ8-0) 0V/50-60HZ.0 79x74x5 Air Regulator name max. working *equipped with gauge Max. working F4000-0G-WFY.0(0) 0.μ Filtrating Connection Weight Dimension MPa (bar) μm in-out kg wxdxh (mm) 5μ M4000-0G-W-FM 0.0μ *also available with other connection sizes from /8 to inch Setting range G/8* x79x7 Connection Weight Dimension MPa (bar) MPa (bar) in-out kg wxdxh (mm) R6000-0G-W.0MPa (bar) 0.05 to 0.85 ( ) G/4 90x90x BYPASS LINE: Bypass lines are recommended in the event of maintenance of the air dryer and/or malfunctions so that main pipe line can be switched easily. MICRON FILTER: To eliminate more smaller size of vapor and solid particles than prefilter. ACTIVATED CARBON FILTER: To remove odors and vapors. They are used in factories where food is produced or for dental and medical who requires clean air. REFRIGERATED AIR DRYER: A refrigerated compressed air dryer is a type of compressed air dryer, used to dry compressed air. Compressed air always contains water, coming from the air that is sucked in by the compressor. To protect your piping, tools and equipment, it is always recommended to install. Safety precautions Compressor usage. Read the instruction manual before using the compressor.. These compressors are designed for air compression only and must never be used for any other type of gas.. Never use with respiratory equipment which directly intakes compressed air. This may cause serious injury. 4. Never direct the jet of air towards yourself, other persons or animals. 5. When using compressed air, be aware of and comply with all safety precautions to be adopted for the single application (inflating, using pneumatic tools, painting, washing, etc.). Compressor Installation. The compressor must never be exposed to adverse weather conditions (rain, sun, snow, etc.).. Keep the compressor away from explosive and flammable (acetylene or propane, etc.) objects to prevent fire and explosion.. Make sure ambient temperature at the compressor s chosen place of installation is always within the limits indicated in the instruction manual. Maintenance. Perform maintenance on the compressor routinely as indicated in the instruction manual.. Drain the water in the receiver tank every day to prevent clogging of the drain cock.. Never clean the compressor with liquids or solvents. When cleaning, disconnect the compressor from the electricity supply by removing the plug and use a damp cloth only. Others. Never alter or convert the compressor or its parts. Doing so may cause fire or malfunction.. Prepare a back-up compressor or other back-up system in case the compressor stops due to malfunction or activation of its protective devices. *Safety precautions of the above are minimum requirements. Before use, follow safety precautions in the instruction manual and each municipality, county and corporation's regulations.

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