Technical data Chimney fans, controllers & accessories in systems for multiple heating appliances

Transcription

1 Technical data Chimney fans, controllers & accessories in systems for multiple heating appliances

2 Boiler: Project and Design Support exodraft solutions are so much more than just products and systems. In close co-operation with our exodraft Technology Centres we provide fan selection and design recommendations based on customer information. During this process we use design software, developed by exodraft, which enables us to design any system with great accuracy and speed. exodraft and our Technology Centres offer telephone engineering and installation support. All designs are stored electronically, so our engineers and technicians have a record of what a system looks like and what it includes. Appraisal form Boilers and water heaters From: Tel: Company: Fax/ Address: Job reference and location Fuel: The design software allows exodraft and our Technology Center s experienced engineers to design complete systems quickly, accurately and efficiently, whilst providing engineers with sizing reports. Wood chips Boiler make: Model /Name: Atmospheric (including modular ) Forced Draught N. Gas Oil LPG Wood Wood pellets No. of Boilers: Output each boiler: kw Input each boiler: kw Secondary -flue CO content: % Secondary-flue gas temperature: C Flue Spigot I.D. on Boiler(s): Modular Boiler System Condensing (without draught hoods) Controls: Boilers own Management system Flue mm pipe and header: Length of header: Header I.D.: mm Height of flue pipe(s): m Insulation of Header: mm Flue pipe I.D.: mm No. of bends: 5 90 Other Tees Flue/header wall: Metal (twin-wall) Metal (single wall) Chimney/riser: Height: Chimney Locations: Inside Total lenght: m Insulation of Chimney I.D.: mm Outside chimney: mm No. of Flue wall bends: 5 90 Other Tees Bare Brick Clay Liner Metal (twin-wall) Corrugated flexible liner Metal (single wall) Smooth-bore Flexible Liner Is the angle of the roof: <5 5-0 >0 Is the chimney more than 0 cm higher than the ridge of the roof: Yes No All calculations and system recommendations provided by exodraft are performed in accordance with the relevant rules and regulations Is the chimney closer than 0 km (.5 mi) to the coast: Yes No Is the chimney close to adjacent obstructions: Yes No Adjacent obstructions are buildings, tall trees or mountains within a 5 m range, extending at a 0 + horizontal angle and a 0 + vertical angle from top of chimney. Dimensioned sketch of installation with flue run must be included as attachment! For office use only Flue gas Temp. C Air volume m/h Pressure loss Pa Recommended fan: Please send the filled out form to: info@exodraft.co.uk or fax: Controller: Accessories: Calculated by: Date: System solutions with a perspective exodraft s systems provide the basis for an optimal solution both during planning and implementation. They are a reliable, simple solution for all professional partners. Our well documented system solutions are adapted to meet the requirements and standards within the various areas of use. We look forward to assisting you in getting started. The exodraft Chimney Draught Systems are available through our network of exodraft Technology Centers (ETC), who distribute the full range of exodraft Chimney Draught Systems throughout the UK. Want to know more about chimney fan solutions? We have a number of CPD seminars that cover your business requirements in connection with the design of boiler systems and/or fireplaces. Our seminars will help you to take full advantage of the possibilities that Mechanical Chimney Draught gives you to design energy efficient, flexible, and guaranteed safe boiler or fireplace systems. Please feel free to contact us for further information on our CPD seminars or our Chimney Automation Solutions. Each ETC has a certified exodraft product manager. The product manager is knowledgeable of exodraft s full Chimney Draught system and product range and will be able to answer all of your questions. All ETCs hold exodraft products in stock and items can usually be delivered within hours.

3 Table of contents System Descriptions Chimney fan system for single or multiple boilers Mechanical draught system for boilers/gas waterheaters connected to same chimney 5 (SE-/U-Ducts/concentric ducts) Components for chimney fan system for bakery ovens 6 Components for chimney fan system for industrial applications 7 RS Chimney fan 8 RS Technical data 8 RS Sound data 9 RS Capacity diagrams 9 RSV Chimney fan 0 RSV Technical data 0 RSV Sound data RSV Capacity diagrams EBC0 Control Technical data Relay box ES Frequency converter FRK EKG mechanical restrictor damper Isolation switch Plenumbox PLX FR flange Other fitting accessories Installing a chimney fan 5 Commissioning of the system 5 Hiding the chimney fan 5 Service and maintenance 5

4 EBC0 EXHAUSTO Alarm OK Reset EBC0 EXHAUSTO Alarm OK Reset Components for chimney fan system for constant draught for single or multiple boilers The Chimney Fan Systems are utilised in connection with single or multiple boiler installations where there is a need for design flexibility, maintained energy performance of the appliances or guarantee against spillage of the products of combustion. Use The use of an exodraft Chimney Fan System provides a constant draught in single boiler installations. This offers great possibilities within flue and chimney design. The stepless adjustable fan motor and the electronic control ensure a controlled and constant draught which guarantee optimum combustion and better heating economy. Large savings on flue systems and installation costs are available by downsizing of flue diameters and chimney heights. The exodraft Chimney Fan System is also suitable for multiple boiler installations connected to a single header and chimney system. When a multiple boiler installation is based on natural chimney draught, the flue and the chimney must be calculated for maximum load, with all boilers running. Most of the time only some of the boilers will be in operation, leading to insufficient chimney draught, condensation and loss of boiler efficiency. The mechanical chimney draught provided by the exodraft fan system ensures that the chimney system has the correct negative draught regardless of heat load or the atmospheric conditions. Operation When heat is required from the boiler, the chimney fan is started by the automatic controller EBC0 at the maximum speed and sets up the required chimney draught. The chimney draught is constantly controlled by a sensor in the flue. Upon reaching the required chimney draught, the burner is released to start. A change in pressure within the flue system caused by either a change in heat load or atmospheric conditions is detected by a sensor and the EBC0 modulates the speed of the fan to keep the draught constantly at the required value. To balance the exhaust draght from the individual boiler a Model EKG mechanical restrictor damper can be installed in the section of flue connecting the appliance to the chimney. The control system is developed to meet BS 50: Part (008), BS 66 (005), and other relevant European standards for fail-safe operation. The selection of the system components for each individual system are calculated using design software developed by exodraft in accordance with EN8. All exodraft products come with a two years warranty. Information about the different components can be found here: Components Type Page Chimney fan RS horizontal discharge RSV vertical discharge 6 Control EBC0 8 FRK 9 Isolation switch REPAFB 9 Accessories for installation REPSWx6 9 Flange 0 Plenumbox 0

5 Components for mechanical draught system for boilers/gas waterheaters connected to same chimney (SE-/U-Ducts/concentric ducts) The exodraft mechanical draft system offers a solution to the challenges posed by condensing boilers and gas waterheaters in tower blocks as well. It provides a guaranteed controlled draught that eliminates the risk of accumulation of combustion products. 5 Use The Chimney fan systems are utilised in multi-storey residential buildings with gas water heaters or boilers that are connected to one chimney/se-duct/u-duct. The systems are especially suitable for installation of condensing water heaters onto existing SE-Ducts/U-Duct where constant and guaranteed draught conditions are vital for the safe performance of the water heaters. Operation The constant draught in the system is obtained by the means of an exodraft chimney fan installed on top of the chimney/duct that is controlled by the exodraft EBC0 controller that has been developed for use with modulating boiler operations. The EBC0 sensor is installed between the chimney fan and the top water heater; it will constantly monitor the draught inside the duct and modulates the speed of the fan to keep the draught constant irrespectively of heat loads and changes in weather conditions. To balance the exhaust draght from the individual boiler a Model EKG mechanical restrictor damper can be installed in the section of flue connecting the appliance to the chimney. Should the chimney draught fall below the level required for proper exhaust venting the EBC0 provides an interlock. This can be achieved by a gas solenoid valve in the main supply line. Alternatively individual boilers can either be shut down by cutting off the gas or electricity supply by using our ES relay box. All exodraft products come with two years warranty. Information about the different components can be found here: Components Type Page Chimney fan RSV vertical discharge 6 Control EBC0 8 FRK 9 Isolation switch REPAFB 9 REPSWx6 9 Accessories for installation Flange 0 Plenumbox 0

6 6 Components for chimney fan system for bakery ovens An exodraft mechanical chimney fan system can ensure that the required draught is available to ensure energy efficient baking results every day throughtout the year irrespective of any external influences or changes in the required output. Use The exodraft chimney fan system can be used to achieve a constant and optimum pressure in the chimney for single or multiple bakery ovens connected to a common chimney stack or flue system. The exodraft chimney fan system can also be used to achieve design flexibility in the flue/chimney system or in connection with a heat exchanger, to provide heat recovery and optimum performance on single or multiple bakery ovens. The exodraft chimney fan system guarantees the pressure is kept at the required level at any given time irrespectively of changes in heat load, external influences or variations in pressure around the oven. This stable and optimum pressure in the flue and chimney helps to ensure the efficiency of the oven and allows for consistent baking results. Operation The purpose-designed exodraft chimney fan modulates the fan speed to maintain the optimum pressure in the flue for the ovens. exodraft fans are temperature rated up to 50 C on continuous operation. The exodraft fan is controlled through the EBC controller, an on-demand controller that maintains the precise draught by constantly monitoring the pressure in the flue for the burner and signaling the fan to adjust the speed ensuring a constant and optimum pressure level for the bakery ovens. The control system is developed to meet BS 50: Part (008), BS 66 (005), BS EN587-:007 and other relevant European standards for fail-safe operation. The design of the optimum system components for the individual system is calculated using design software developed by exodraft in accordance with EN 8. Information about the different components can be found here: Components Type Page Chimney fan RSV vertical discharge 6 Control EBC0 8 FRK 9 REPAFB 9 REPSWx6 9 Flange 0 Plenumbox 0 Isolation switch All exodraft products come with two years warranty. Accessories for installation

7 . Components for chimney fan system for industrial applications 7 The exodraft chimney fan system can be used on high temperature fume extraction in other industrial applications such as forges and coffee roasting ovens. The fan system can also used to maintain the combustion efficiencies of appliances used to heat fluids in pickling plants. Use & Operation The chimney fan can be used singularly or in multiples using a plenum box to increase the volume of gases extracted. The fans are infinitely adjustable, adaptable to all service areas and modes of operation and can also be integrated into existing control systems. The fans are controlled by the EBC0 controller which monitors the pressure/draught in the flue system and modulates the speed of the fan to keep the draught at the desired value. If the draught can not be maintained the appliance is turned off. An alarm relay is activated for remote monitoring if required. If several heat sources are being used our ES relay box is available. All exodraft products come with two years warranty. Information about the different components can be found here: Components Type Page Chimney fan RSV vertical discharge 6 Control EBC0 8 FRK 9 Isolation switch REPAFB 9 Accessories for installation REPSWx6 9 Flange 0 Plenumbox 0

8 8 RS Chimney fan Construction exodraft chimney fans are specially made to continuously withstand flue gas temperatures of up to 50 C and continue functioning in dirty environments. They are constructed of corrision resistant cast aluminium and the screws and bolts are made of stainless steel. Description exodraft chimney fans RS55 and RS85 are used with heating appliances and provide a controllable negative pressure along the full length of the flue and chimney. The fans guarantee optimum chimney draught irrespective of the placing, dimensions or height of the chimney which is beneficial to new or existing installations. The chimney fans RS are normally installed on top of the chimney and have a horizontal discharge. The RS 55 and 85 are fitted with a backward curved centrifugal impeller made of cast aluminium and are recommended where large pressure differences exist. The RS chimney fan has a temperature resistant, entirely closed asynchronous motor, with ball bearings sealed for life. The motor is positioned away from harmful flue gases and is continuously cooled by a special cooling plate and cooling vents. The heat-resistant supply cable has cable-strain relief and is armoured. This all ensures that the chimney fan has a long and reliable working lifetime. The chimney fan can be opened easily, so that a chimney sweep can sweep the chimney and clean the chimney fan without any problems. A safety mesh covers the radial discharge for protection. RS Technical data C A 5 7. Motor cable. Top section. Motor. Vane 5. Cooling plate 6. Base plate 7. Hinges 8. Locking screws D 8 6 E B Model Motor specification Weight Dimension (in mm) U/min. V Ampere kw* kg A BxB C Ø D E Ø RS x0 0, 0, RS x0 0,8 0, * Max consumption Ambient temperature: 0 C RPM is infinitely adjustable. Motor protection class IP 5 Insulation class F

9 RS Sound data 9 Sound levels to external surroundings Lw (db) measured in accordance with ISO 7 Model Lw (db) 5 Hz 50 Hz 500 Hz 000 Hz 000 Hz 000 Hz 8000 Hz RS RS Tolerance +/- db Lw = sound effect level db (reference: pw) Lp = sound pressure level db (A) at 0 m distance from the fan at halfsperic sound distribution Lp (5 m) = Lp (0 m) + 6 db Lp (0 m) = Lp (0 m) - 6 db Lp db(a) RS Capacity diagrams The capacity diagrams shown below are only for illustration. Contact exodraft or your nearest dealer to calculate the correct fan size. Ps [pa] RS85 RS m /h l/s PLEASE NOTE: The capacity diagrams are measured with a flue gas temperature of 0 C. The fan's capacity changes with the temperature of the flue gases. The correction of the capacity can be calculated using the following equation: Ps = 0 Ps t x (7 + t) P s = static pressure 9 t = temperature measured in C Example System demand: 500 m /h and 90 Pa at 80 C Fan selection: 500 m /h and 9 Pa at 0 C

10 0 RSV Chimney fan The chim ney fans offer capacities up to 6,700 m /h. The -phase 60 Hz motor must be used with a frequency converter. The fan is part of an exodraft system and must be connected to an exodraft controller. Description An exodraft RSV chimney fan is a specially designed extractor fan with vertical discharge. exodraft chimney fans RSV60-50 are designed for boiler room installations up to MW using a single fan. For much larger boiler capacities several fans can be mounted on a plenum box. The RSV60-50 can be used with heating appliances burning gas and oil. The fans are installed on top of the chimney where the ver tical discharge column prevents a plume of gas flowing down out-side of the chim ney. exodraft chimney fans RSV are used with heating appliances and provide a controllable negative pressure along the full length of the flue and chimney. The fans guarantee optimum chimney draught irre spec tive of the pla cing, route or height of the chim ney which is beneficial to new or existing instal lations. Design and construction exodraft chimney fans are specially made to continuously withstand flue gas temperatures of up to 50 C and continue functioning in dirty environments. They are constructed of corrision resistant cast aluminium and the screws and bolts are made of stainless steel. The RSV60, RSV00, RSV50, RSV5, RSV00 and RSV00 models are equipped with a cast aluminium backward curved impeller, which gives high fan efficiency. The RSV chimney fan has a temperature resistant, entirely closed asynchronous motor, with ball bearings sealed for life. The motor is positioned away from harmful flue gases and is continuously cooled by a special cooling plate and cooling vents. The heat-resistant supply cable has cable-strain relief and is armoured. This all ensures that the chimney fan has a long and reliable working lifetime. The chimney fan can be opened easily, so that a chimney sweep can sweep the chimney and clean the fan without any problems. The exhaust vent has a protective stainless-steel grille. RSV Technical data A E D C B 8. Connecting cable. Top section. Motor. Centrifugal impeller 5. Bottom section 6. Locking screws 7. Handle 8. Hinges Motor data Weight Dimensions (in mm) Model U/min. V Ampere kw* kg A B x B C x C D Ø E RSV x0 0, 0, RSV x0 0, 0, RSV x0 0,8 0, RSV x0,8 0, RSV x0,9 0, RSV x00,5 0, RSV x00 6,5, *Power consumption at ambient temperature of 0 C The RPM of the above fan models are infinitely adjustable Motor protection IP rating IP5 Insulation class F

11 RSV Sound data Sound levels to external surroundings Lw (db) measured in accordance with ISO 7 Model Lw (db) 5 Hz 50 Hz 500 Hz 000 Hz 000 Hz 000 Hz 8000 Hz Lp db(a) RSV RSV RSV RSV RSV RSV RSV Tolerance +/- db Lw = sound effect level db (reference: pw) Lp = sound pressure level db (A) at 0 m distance from the fan at halfsperic sound distribution Lp (5 m) = Lp (0 m) + 6 db Lp (0 m) = Lp (0 m) - 6 db RSV Capacity diagrams The capacity diagrams shown below are only for illustration. Contact exodraft or your nearest dealer to calculate the correct fan size. Ps [Pa] RSV00 RSV m /h l/s Ps [Pa] RSV50 RSV5 RSV m /h l/s Ps [Pa] RSV00-- RSV m /h l/s PLEASE NOTE: The capacity diagrams are measured with a flue gas temperature of 0 C. The fan's capacity changes with the temperature of the flue gases. The correction of the capacity can be calculated using the following equation: Ps = 0 Ps t x (7 + t) P s = static pressure 9 t = temperature measured in C Example System demand: 500 m /h and 90 Pa at 80 C Fan selection: 500 m /h and 9 Pa at 0 C

12 EBC0 Control Description The EBC0 is an automatic control system for single and multiple boiler installations and for other installations in which singular or multiple heat sources are connected to the same chimney. EBC0 Technical data B a c d Description Data EBC0EU0 Height x width x depth 0, x 9,5 x 77, mm Weight,6 kg Protection class /material IP5 / ABS PA758 Voltage (A) 0 V AC ±0 %, 50 Hz ± % Power consumption 75 W Fuse (B) TA Temperature -0 C to 60 C Monitoring range -500 Pa to +500 Pa XTP-Sensor Dimension (Height x width x depth) 75 x 9 x 9 mm Operating temperature 0 C to +70 C Monitoring range 0 Pa to +50 Pa Max. distance between EBC0 and the 00 m XTP-Sensor Protection class: IP5 Inputs EBC0EU0 Digital inputs (D & D) (C) Pressure sensor, input (XTP) Pressure switch input (PDS) Output EBC0EU0 Digital output relays (DO & DO) (D) Motor regulator, Supply voltage Motor start/stop relay Control signal 0-0 VDC VDC power supply Alarm output relay 8 to 0 V AC/DC 0 to 0 V DC, 0 ma V DC, 0 ma 50 V AC, 8A - %, A, AC 50 V AC, 8A 0 ma 00 ma 50 V AC, 8A XTP-Sensor The control may only be used with exodraft fans. The EBC0 system consists of an EBC0 controller, which can be positioned anywhere, and a pressure transducer (XTP sensor) which is positioned in the chimney. Function The EBC0 controller monitors and maintains a specific draught by maintaining a constant pressure. The pressure in the chimney is measured by the XTP sensor. If the draught falls outside the set value the speed of the fan is modulated to achieve the target draught. If it is not possible to maintain the draught at or above the set point then the controller will automatically disconnect the boiler(s). The correct chimney draught gives optimal operating conditions for the boiler(s), and in so doing provides the best possible financial return on the heating system. Sequence of events in Pressure Regulation Mode for example: y When the boiler thermostat signals the need for heat, the chimney fan is set to full speed. y Once the control unit measures sufficient draft (via the XTP sensor), the boiler(s) are fired. y Should the draught drop below preset value, the boilers will disconnect, but only after a delay of 5 seconds in order to avoid unnecessary cut-outs in the system. Features y Input and output to boilers standard y Easy to install y Easy to set-up (icon-based user interface) y Operational conditions monitored on all input and outputs using diodes Additional options By changing the set-up, the EBC0 can also function as a -stage regulator

13 Relay box ES Relay box for the EBC0. Used in multiple boiler installations, where more than two boilers are connected to the same chimney. The relay box makes it possible to add up to four extra boilers. Two ES relay boxes can be connected to one EBC0 control. Frequency converter FRK The frequency converter is used together with the EBC0 to regulate the speed of the three-phase chimney fans RSV00-- and RSV50--. The frequency converter ensures the correct voltage and frequency for the two chimney fan models mentioned. Type FRK005 FRK006 FRK07 Description Frequency converter to RSV00-- Frequency converter to RSV50-- Frequency converter to x RSV50-- EKG mechanical restrictor damper EKG mechanical restrictor damper regulate the exhaust flow rate and the draft requirement. For multi-boiler systems and multiple chimneys. Type EKG90 EKG0 EKG0 Description Mechanical restrictor damper Ø 90 mm Mechanical restrictor damper Ø 0 mm Mechanical restrictor damper Ø 0 mm REP-AFB REPSWx6 Isolation switch It is a legal requirement that an isolation switch is installed in the immediate vicinity of the chimney fan, so that, for example, chimney sweeps can disconnect the electrical current to the chimney fan. The type of isolation switch required depends on the chimney fan control system. Type Description Control type to use REP-AFB -pole isolation switch EBC0 REPSWx6 -pole** isolation switch EBC0 with FRK ** Three-pole with auxiliary switch

14 Plenumbox PLX The Plenumbox is used for multiple fan installations on one chimney. Made of stainless steel.57, thickness mm. Installation example: Supplied without chimney fan and accessories Type PLX- PLX- PLX- Description Plenumbox to hold chimney draughts Plenumbox to hold chimney draughts Plenumbox to hold chimney draughts FR flange FR FR-0 FR flanges from exodraft are used to install exodraft chimney fans on steel chimneys. The flanges are made of stainless steel and ensure that the chimney fans have a flat and level installation base. The flange is supplied with four vibration dampers that reduce vibrations and help create a stable base for the chimney fan. The diameter of the flange spigot is mm smaller than the diameter of the chimney. For example, the diameter of the spigot of an FR-00 is Ø 97 mm, designed to fit into a chimney opening with a Ø 00 mm diameter. The flange range caters for all types of chimney fans and chimneys. Flanges with diameters other than those shown in the table can be made to order. Type mm Chimney diameter Chimney fan FR 0 x RSV009, RSV60 FR 0 x RSV0, RSV00, RS009, RS55 FR 95 x RSV0, RSV50, RS0, RS0, RS85 FR 500 x RSV06, RSV5, RSV00, RSV50, RS06 Spigot length 0 mm Other fitting accessories Four levelling screws type RSD can be installed between the fan and the chimney to create dilution air in brick chimneys if the temperature in the chimney is too high. If dilution air is required, it is important to take the increased capacity need into consideration when sizing the fan system.

15 Installing a chimney fan 5 The chimney fan is installed on top of the chimney. The chimney fan is supplied as standard with adjustable location brackets, armoured powercable, a safety wire and a mineral wool mat, which ensures vibration-free operation. When installing a fan onto a brick chimney the location brackets are fitted under the chimney fan. If the chimney fan is to be fitted onto a steel chimney, then a flange and vibration dampers must be used instead of location brackets The flange, which includes vibration dampers, must be ordered separately. NB! If the chimney has been used previously to a fan being installed, then it should be cleaned before the chimney fan is switched on, thus reducing the risks of a chimney fire. Commissioning of the system The chimney fan system must be commissioned to the exact site conditions before use for the system to work correctly. See installation manual for details. Hiding the chimney fan Installation of exodraft chimney fans on top of chimneys can sometimes be difficult due to special site conditions such as listed buildings or special architectural demands. For those installations it is possible to make the fans virtually invisible. Contact exodraft for assistance if such a solution is needed. Service and maintenance The chimney fan should be inspected often and cleaned when needed (at least once a year) depending on the type of fire fuel. When the fan is open, it is easy to clean it while the chimney is being swept. The chimney fan must always be running when there is a fire in the fireplace, stove or boiler. exodraft provides a twoyear manufacturer's warranty. The exodraft warranty does not include damage caused by fire.

16 exodraft s extensive product range is based on more than 50 years of experience and knowledge in the field of combustion and chimney draft technology. Our products are known for high safety and quality and we are helping to set the standards and requirements for draft technology. exodraft products are all fully documented in accordance with current national and international standards and are sold in more than 0 countries for small domestic fireplaces in private homes to larger commercial and industrial boiler installations. Solid fuel and woodburning stoves and fireplaces Decentralized multiple fireplaces connected to same chimney Solid fuel and biofuel boilers (pellets etc.) Gas fireplaces Oil and gas boilers Decentralized multiple heating appliances connected to same chimney Bakeries Industry Restaurants and pubs Fotos: sxc.hu & exodraft