AIR HANDLING UNITS TANGRA AHU

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1 with care for your comfort! AIR HANDLING UNITS TANGRA AHU CUSTOMISED SOLUTIONS FOR YOUR NEEDS EN 13053, DIN 1886, VDI 6022 & DIN EN

2 Company profile TANGRA AHU Range With care for your comfort! Research and development: A team of high qualified specialists are responsible for the design, constructing and implementation of new products. Well appointed aerodynamic laboratory is available for testing. Design department: TANGRA was recovered in 1989 by Dipl. Eng. July Armianov. His father founded the commercial and production company TANGRA-Lazar Armianov in the late 1930 s. After WW II the company was nationalized by the government and private business was forbidden till Today, the company is specialized in ventilation, heating and air conditioning equipment and engineering. TANGRA employs approximately 140 people and has industrial facilities with total floor area around 5000 sq. m. In the portfolio of the company are also own designer bureau, installing and service department, HVAC laboratory and 3 commercial and consultative centers in Bulgaria. TANGRA is family owned company and is managed in constant striving for energy efficient equipment and projects, innovation, and last but not least high quality standards. Engineers specialized in design of HVAC systems and project management are in charge of executing projects from the drawing board till completion and satisfying all customers needs. Industrial enterprises: Our production facilities are equiped with specialized industrial machines for production of air handling units and heat recovery ventilation, centrifugal fans and equipment, pellet boilers and air heaters, ventilation grilles and diffusers, ventilation elements and air ducts. Installation activity: TANGRA has specialized divisions for installation of ventilation and air conditioning systems, heating equipment and service teams. Quality: In all activities of TANGRA Quality Management System ISO 9001 and Environmental Management System ISO are implemented. The range of air handling units TANGRA AHU are also certified by TUV. Gold medal from ITF Plovdiv Award of the German Economy 2013 Innovative Enterprice from the President 2016 We believe that satisfied customers are our best advertisement! 3

3 Certificates and Awards TANGRA AHU Range TANGRA AHU Family TANGRA Air handling units are developed to cover the needs of ventilation, heating and air conditioning of a wide variety of commercial and industrial buildings. TANGRA Modular air handling units combine the flexibility of large range of components and suit the most diverse requirements of each ventilation system. TANGRA air handling units are appropriate for: Administrative and office buildings Banks and public buildings Hotels, restaurants and disco clubs Commercial and trade centers University and school halls Car showrooms and service centers Airports and rail way stations Hospitals and clean rooms Pharmaceutical production Optical and electronic industry Food and beverage industry Industrial enterprises Textile factories LED matrix and lights productions Windows and doors factories Welding and machine production facilitie Our air handling units are tested for the housing characteristics and performance by TUV Rehinland. The testing standards certify the units according to EN 1886, EN 13053,VDI 6022, DIN , etc. The European regulation and Ecodesign directives are implemented in the production of TANGRA. Air handling units are produced according to EU1253/2014 for non-residential; EU1254/2014 for residential and EU directive 2009/125/EU for electrical components. Air handling units produced by TANGRA are available in version with increased hygienic characteristics according to VDI 6022 and DIN These units are produced with casing based on HYG40 and HYG60 profiles and panels. Bottoms are made of stainless steel with 3D condensing vanes. The space needed for cleaning and increased hygienic requirements are also carefully calculated in order to comply with DIN, VDI and RLT demands. In all activities of TANGRA Quality Management System ISO 9001 and Environmental Management System ISO are implemented. In addition to the systems, the management, the production and the engineering have constant policy for improvement of products and services, in order to increase the satisfaction of our customers. In recent years, the need for complete ventilation and air conditioning solution impose the built in direct expansion sections in the air handling units. TANGRA air handling units are designed with 4 different built in DX options for gentle cooling or heating air conditioning system to reach highest EERs & COP. TANGRA AHU Modular with DX sections are produced in following base combinations: All products of TANGRA comply with the applicable EU directives, regulations and laws. Air handling units are marked with CE according to 2006/42/EU Based on the expertise and customer service we offer, TANGRA air handling units are equipped with the supreme energy efficiency components and they are also used in building rated with energy programs like BREAM, LEAD, EDGE and so on. 4 TANGRA AHU DX M TANGRA AHU DX M Pool TANGRA AHU DX S VRF TANGRA AHU DX S GHP 5

4 TANGRA AHU Model Air volume Air volume V = ƒ(w) [m3/h] m3/h Major benefits for our partners: Production in EU High quality due to expertise in engineering, developing, manufacturing and testing Internal HVAC laboratory Customized individual solutions AHU Large selection of components, materials and accessories on stock in order to keep short the delivery terms for partners AHU AHU AHU AHU AHU AHU m/s 1.8 m/s 2 m/s 2.2 m/s 2.5 m/s AHU AHU AHU AHU AHU AHU AHU Technical characteristics according to DIN 1886 Casing model Thermal transmittance Thermal bridging Casing deflection Casing leakage Filter leakage ST 25 T3 TB2 D1 L2 F8 ST 50 T2 TB2 D1 L2 F8 HYG 40 T2 TB2 D1 L2 F9 HYG 60 T2 TB2 D1 L2 F9 Casing model Sound attenuation from casing (db) 125Hz 250Hz 500Hz 1000Hz 2000Hz 4000Hz 8000Hz db(a) ST ST HYG HYG Advantages for you: Flexibility due to the modular construction Easy transportation, installation and maintenance High energy efficiency class due to the heat recovery, plug fans IE3/IE4, optimized elements and smart control PLC controller allows to connect the units to a central building management systems (BMS) 6 7

5 TANGRA AHU Model Housing models Air filters ST 25 ST 50 HYG 40 HYG 60 Filter frames Inside dimensions (mm) BxH 6/6 6/5 5/6 6/3 3/5 3/3 Outside dimensions (mm) ST 25 HYG 40 HYG 60 ROT Vmax (m3/h) RECHiE E - 83% Vmax (m3/h) RECAl E - 85% Vmax (m3/h) RAC E - 60% Vmax (m3/h) B in H in B out H out B out H out B out H out B out H out E - 63% AHU 04 AHU 05 AHU 06 2 AHU 07 2 AHU 08 3 AHU AHU AHU 15 AHU AHU AHU AHU AHU AHU * For Stacked units Hmax=2 * Hout. 8 ST 50 Heat recovery * For Stacked units Hmax=2 * Hout. 9

6 TANGRA Air Handling Units are produced in 4 different housing modifications to meet the various needs of the customers` projects. Modules can be arranged to fit the available space, providing the optimum size and efficiency at the same time. Easy assembly, installation and commissioning are guaranteed by the expertise in engineering and customized solutions Outdoor versions Casing Bottom plates The construction is based on specialized frames of aluminum profiles and corners. The panels are double wall (sandwich type) with an integrated thermal and sound insulation of mineral wool with density 65kg/m3. Outer and inner surfaces of the panels are made of hot-dip galvanized steel, outside powder coated. The bottom plates are produced in hot-dip galvanized steel. All floors are with smooth surface allowing cleaning with dry wipe. All housing types are produced for internal and external installations. The outer skin is made of hot-dip galvanized steel with powdercoated, according to VDI A weatherproof roof with overhand and drip edge is installed on each upper section of the unit and joints between the roofs are supplied, according to VDI All bottom plates for the hygiene and clean room version are made of stainless steel with higher inclination to the drainage in order to allow cleaning with detergents (HYG 40 and HYG 60). The housing frames are in 4 different models: ST 25 25mm panels ST 50 50mm panels HYG 40 40mm panels (hygienic version) Condensation tray HYG 60 60mm panels (hygienic version) Cooling sections are equipped with special 3D condensation tray for precise drainage. Base frame Hygienic & Clean Room versions The base frames are produced in hot-dip galvanized steel with powder coated. Specialized fork lift openings and crane opening are made in order to assure easy lifting, installation and commissioning at the project site. All air handling units of TANGRA can be ordered according to the standards VDI 6022 and DIN This is a guarantee for compliance with DIN, VDI, RLT association and all hygiene certification requirements. For clean rooms and hospitals are applicable only units with construction designs, based on HYG 40 and HYG 60 frames. Access doors Access doors are smooth inside with powder coated painting and specialized door handles in order to assure tight closure of the panel and convenient opening. All revision doors that allow access in the unit are equipped with handles for opening from inside according to VDI Locking device for safe access in the unit is also provided for revision doors Hygienic and clean room versions can be produced with different combinations of materials: Inspection windows Inspection window for visual check and light protaction for hygienic version. 10 Execution class Bottom Inner surface Outer surface A Stainless steel Stainless steel Stainless steel B Stainless steel Stainless steel Powder coated C Stainless steel Powder coated Powder coated 11

7 Fan section Filter section The large diversity of fans incorporated in TANGRA Air Handling Units allow optimization of fan sections, according to needs of high efficiency, low noise, easy maintenance and shorter delivery terms. Fresh and filtrated air is crucial for healthy indoor environment. The aim of air filtration in TANGRA Air Handling Units is to protect humans` health and providing good hygiene and clean indoor air quality. Standardized diversity of filters according to EN 779 (2012) and EN ISO (2016) are incorporated in the air handling units of TANGRA. The optimized filter sections assure larger filter areas, longer lifetime and low pressure loss. Increased energy efficiency and lower costs on maintenance are achieved All fans comply with ErP directive. Centrifugal free-running plug fans Filter frame walls Variety of backward curved impellers for high efficiency Standardized for panel, minipleat, pocket and electrostatic filters Smooth variable control by frequency inverters Lower air leakage rate Compact construction Easy exchange of filters on the dust air side Low electrical consumption Quick-clamping for easy maintenance Low noise emissions Robust construction, stainless steel execution on request Standard version IE3. PM motor IE4 - on request Meats hygienic requirements of VDI 6022 Air filters (EN 779 & ISO 16890) EC motor plug fans Smooth variable EC control (0-10V) Compact construction Low electrical consumption Low noise emissions High efficiency factors Panel filters are made of zig-zag filter material for larger filter surface in compact installation. Suitable for coarse filter like G2, G3 and G4 (EN779) or epm10 (ISO 16890) Mini pleat filters are with few times the bigger media area compared to the standard panel filter. They are characterized with lower pressure drop and higher efficiency due to the special form. Class efficiency M5, M6, F7, F8 and F9 (EN779) or epm10 (ISO 16890) Bag/Pocket filters consist of filter bags made of synthetic fiber or glass fiber media. They are suitable for fine filtration. Containing high dust holding capacity due to enlarged filter area with low initial pressure. Class efficiency M5, M6, F7, F8 and F9 (EN779) or epm10 and epm2.5 (ISO 16890) Electrostatic filters are composed of polarized ionizing electrodes and collection plates. They have constant low pressure drop and high efficiency. The efficiency decrease during time of usage. They are certified according to ISO and have class of filtration epm1. Belt driven centrifugal fans Double inlet centrifugal fans Optimized construction Lower cost Low noise emissions Accessories Spring anti-vibration dampers on requests Anti-vibration and noise reduction frame for the belt driven fans Safety guard grill according to VDI

8 Heat recovery Run-Around-Coil Heat Recovery (RAC) TANGRA has more than 25 years experience in heat recovery and it is our competitive advantage. Air Handling Units TANGRA AHU allow different heat recovery sections according to the needs of the project and maximal energy savings. Incorporating heat recovery in the air handling system, not only reduce the operating costs, but also reduce the emissions and carbon footprint of the buildings and last, but not least helps protect the planet we will leave for our children Separate air flows through air-to-water coils No transfer of humidity, odor or contaminations Air flows can be separated spatially and by installation Heat recovery up to 63% Rotary Heat Exchanger (ROT) Heat transfer with possibility for humidity transfer Execution in aluminum, enthalpy and epoxy film Precise control of the revolutions with frequency control system High air volume Low pressure loss By-pass possibility Heat recovery up to 83% (EN308) Heating water coil Eurovent certified 2 / 3 / 4 / 6 rows for different capacities Optimized efficiency Working on heating mode only Working on heating/cooling mode in 2 pipe system on request Maximum working temperature of the fluid 100oC Water/Glycol heat exchanger TANGRA Air Handling Units can be produced with integrated water heating and cooling sections. All sections are made of copper tubes and aluminum lamellas. Execution fulfilling VDI 6022 for Hygienic and Clean room is available on request allowing be cleaning and accessing on both sides. Counter-flow Plate Heat Exchanger (REC-HiE) High efficiency heat transfer Separate air flows No transfer of humidity, odor or contaminations No moving parts and no operation costs By-pass option Heat recovery up to 83% (EN308) Cooling water coil Cross-flow Plate Heat Exchanger (REC-AL) Separate air flows No transfer of humidity, odor or contaminations No moving parts and no operation costs By-pass option Low cost heat recovery solution Heat recovery up to 65% (EN308) 4 / 6 / 8 rows for different capacities Optimized efficiency Working on cooling mode only Working on heating/cooling in 2 pipe system on request Drop eliminator Special profile construction Eliminate droplets for air flow exceeding 2.4 m/s Recommended installation after cooling coil Plate Heat Exchanger (REC-Premium) Separate air flows Accessories No transfer of humidity, odor or contaminations Syphones No moving parts and no operation costs 3-way valves By-pass option Pump group Heat recovery up to 90% (EN308) 14 15

9 DX Integrated heating/cooling Silencer Direct expansion versions for heating and cooling of TANGRA Air Handling Units are produced in two designs in order to fulfill highest standards for energy efficiency and allow combinations for gentle heating and cooling of premises. Sound absorbing baffles made of mineral wool with fiber glass protection sheets can be built-in TANGRA Air Handling Units. Digital Scroll Inverter compressors are used in order to assure smooth operation. Extremely high annual energy efficiency is received thanks to the two stage heat recovery. Easy commissioning due to 100% factory tested. Sound attenuation section can include baffles with different sizes, thicknesses and distance between them, in order to achieve highest sound absorption. DX-M / DX-M Pool Sound baffles Plug & Play solution with Built-in Control System Mineral wool and fiber glass protection for easy maintenance Monoblock execution. No additional piping needed System for quickly removing baffles for inspection Installation of DX section after heat recovery increases the efficiency of heat recovery up to 92% Optimum energy efficiency due to specialized rounded design De-humidification ability No water system difficulties (freezing, corrosion, pumps, valves and extension vessels) No need of additional energy source. Environmental friendly refrigerants R407C / R410A. Steam humidifier Maintaining precise microclimate in the premises includes humidification in some special projects. Humidifying section in TANGRA Air Handling Units includes steam humidifier with cylindrical container where it boils, transportation pipes and vapor lance. Standard or Hygienic execution VDI 6022 Executions for different water content Easy maintenance Plug & Play solution DX-S VRF / DX-S GHP DX coil incorporated with high efficiency VRF outdoor - electrical or natural gas Plug & Play solution with Built-in Control System Split execution. Only piping between the outdoor and the DX coil needed Installation of DX section after heat recovery increases the efficiency of heat recovery up to 95% De-humidification ability No water system difficulties (freezing, corrosion, pumps, valves and extension vessels) No need of additional energy source Mixing section with ability up to 100% is available. Environmental friendly refrigerants R407C / R410A. Damper sections TANGRA Air Handling Units include dampers with construction made of extruded aluminum profiles with airfoil blades and gearwheels. The operating mechanism opens and closes the blades, allowing free circulation of the air or preventing airflow through the unit when it is not in operation. The damper sections are made of corrosion resistant materials. Inlet/Outlet dampers Open/Close the unit to the air duct system and to the environment Prevent invasion of contaminants from outdoor Optimum energy efficiency due to special rounded design Mixing section dampers 16 Counter-rotating damper blades allowing mixing between flows Manual or automatic control Increase the total efficiency of the system Maximum differential pressure when dampers are closed 1000 Pa 17

10 BMS options Modbus RTU RS 485. Modbus TCP/IP Remote access through VPN (Internet) Extensions Control of DX VRF. Control of DX GHP Frequency inverters Control system Air conditioning and ventilation systems are rarely used to the maximum of their capacity. Optimization of energy costs can be achieved by proper management of the air flows and the parameters of microclimate. TANGRA Air Handling Units are equipped with integrated complete control system. It is based on PLC controller offering uncountable solutions for customer or advanced user management of the unit. The control systems TANGRA Smart are suitable for both small heat recovery units and also for complex air handling units. It complies with EU Directives (MD, EMC and LVD) and is CE marked. TANGRA Smart AHU control Fan speed control (Manual/Auto/Timer) Automatic By-pass Anti-freeze protection Control of heating/cooling coil Temperature inlets/outlets visualization Energy efficiency and energy saving visualization Dirty filter signalization Errors and alarm signalization Regulation of the system according to CO2/rH/VOC Precise control of the fans seeking for the lowest possible SFPv Precise control of the rotary wheel heat exchanger for highest energy efficiency and thermal recovery Precise control of the DX Integrated cooling/heating and Digital Scroll Compressor EMC and RFI filters Modbus RTU output Sensors and Thermostats Room sensors/switches (CO2/rH/VOC) Duct sensors (CO2/rH/VOC) Temperature sensors and controls Room display/sensors and controls Visualization PC / MAC Smart phone / Tablet LCD Display 18 19

11 Software TANGRA HVAC Academy TANGRA has wide experience in design, production, delivery and installation of HVAC equipment. In striving to optimize our work, we constantly develop software tools for precise calculation and easy selection of different components for ventilation systems. We provide these supporting tools to our partners, engineers and customers free of charge for desktop or online use. Based on the years of experiencs and constant desire for improvement, the team of TANGRA has developed its own HVAC Academy. New products and individual solutions, technical details and recertifications, changes in the legislation, knowledge and skills refinement are justa a part of the targets and ideas for presentation in theacademy. TANGRA HVAC Academy aims to train and increas the qualifications of its employees. In addition we arrange and offer HVAC courses for installers of equipment, engineers, sellersm project managers, builders and architects. Currently, our software calculation set consists of: On-line selection tool for calculation of plate heat exchangers REC-AL/AL+ (up to 65%) REC-HiE (up to 83%) On-line selection tool for calculation of heat recovery units EVB-AL/AL+ (up to 65%) Desktop application for noise reduction in ventilation ducts Desktop application for calculation and selection of plate heat exchangers TANGRA RECCalc++ Desktop application for calculation and selection of heat recovery units TANGRA EVBCalc++ Dedicated seminars for: Desktop application for calculation and selection of air handling units TANGRA AirCalc++ User friendly interface Multi-language version Precise development of customized or standard air handling units Generation of projects with management of records, archives, calculations and search Display of the processes in the air handling units by uh & x-mollier diagram Print of detailed performance passport for air handling units Device noise level presentation All elements performances presentation Display of air handling units by sections with dimensions and weights Export in DWG and PDF Possibility to exchange selections with TANGRA team for offer and expertise solutions Local database for the stored units and projects Eurovent certified - in progress 20 HVAC engineers Installers of air-conditioning equipment Installers of pellet boilers TANGRA Installers of air handling units with DX sections Installers of hygienic air handling units VDI 6022 Control and control systems Sales trainings Product trainings Symposiums & seminars TANGRA Air Handling Units Selection Software AirCalc++ TANGRA provide specialized HVAC symposiums based on the theme of Energy efficiency through ventilation, heating and air conditioning equipment since These events are wonderful opportunity for all visitors to get acquainted with latest innovations, products and solutions. The aim of the company is to help experts, investors, engineers and architects to work together in order to create sustainable buildings and better life conditions of the inhabitants. TANGRA s team is also assisted by lecturers from the Technical University and external expert specialists in presentations. The company supports the development of the HVAC knowledge among its partners in Bulgaria and between its export networks. By learning more we get better in our work, in our lives and in what we create! 21

12 NOTES: TANGRA Service: Following our motto: With care for your comfort! our well trained experts will guide you through every step of your project or business need - from developing of an assignment, preparation of financial-economic analysis between possible solutions, constructive documentation, production, delivery and installation, commissioning, hygienic checks under VDI6022, monitoring and precise setting up, maintenance and repairs, consultancy and retrofitting. Consultancy TANGRA team provides visits to the site, capturing and analyzing of all possible solutions. We present the investors and architects different HVAC proposals and discuss the criteria for selecting the correct solution. Comparable feasibility check with technical-economical analysis including life cycle cost on different systems including energy efficiency is offered to investors. Commissioning TANGRA has specialized installing department for project execution in Bulgaria and installation supervision or chief installation for partners abroad. The team can provide all the needed services and take care of the responsibilities for organizing supplies of elements and systems, executing the mechanical works, according to a schedule, providing on-site tests and integration of the HVAC systems with the building management system (BMS). Startup and precise tuning after all construction and installation activities are also provided by TANGRA installation team. Monitoring We provide our air handling units and systems with TANGRA smart control, which allows us remotely to monitor and tune the parameters of your system in order to assure optimized system performance. Maintenance TANGRA provides warranty and after warranty service and maintenance of ventilation, air conditioning and heating systems and equipment, as well as local extraction and gas heat pumps. Company s service and maintenance teams are focused on regular preservation of the reliability of HVAC installations. Our experienced specialists are on customer s disposal 24/7 on hot line. TANGRA executes regular maintenance check of installed equipment for prolonging the life of HVAC equipment and preventing emergency service visits 22 23

13 Europe sales & service Headquarter Sofia, 174, Europe blvd. Phone: ; Mobile: Varna, West Industrial Zone INCOVES warehouse Phone: Burgas, 6, Transportna Str. Phone: Extensive Distribution & Service Network Albania Hungary Bosnia & Herzegovina Kosovo Croatia Moldova Czech Republic Montenegro Greece Poland Republic of Macedonia Romania Serbia Slovenia Switzerland

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