Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks

Transcription

1 R83.30-P-1760V Model Model Model Model Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks with code 580 (ir-conditioning system) with code 581 (utomatic air conditioning) with code 580 (ir-conditioning system) with code 581 (utomatic air conditioning) Modification notes "Technical note" added General note added Safety note added Safety note added ompressor oil specification changed H83.30-P H83.30-P S83.00-Z S83.00-Z Step 9 P Shown on model ir conditioning connection High-pressure line filler connection 4 5 ir conditioning connection Low-pressure line filler connection P Daimler G, 5/26/17, B/05/17, ar83.30-p-1760v, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Page 1 of 8 Model with code 580 (ir-conditioning system) Model with code 581 (utomatic air conditioning) with code 580 (ir-conditioning system) with code

2 Shown on model ir conditioning connection 4 ir conditioning connection 6 Radiator seat 3 High-pressure line filler connection 5 Low-pressure line filler connection a Warning Risk of poisoning caused by inhaling Never perform welding work on or near a S83.00-Z overheated refrigerant vapors from an air closed air conditioning system. No smoking or conditioning system containing. Risk open flames. Wear safety glasses and of injury to skin and eyes caused by contact protective gloves. Work only in well ventilated with liquid refrigerant and when rooms. arry out repair work on the air working on pressurized parts conditioning system circuit only after the system has been evacuated. a Danger Risk of fire due to ignition of R1234yf Never perform welding work on or near a S83.00-Z refrigerant on hot components. Risk of closed air conditioning system. No smoking or poisoning caused by inhaling overheated open flames. Wear safety glasses and refrigerant vapors. Risk of injury to skin and protective gloves. Work only in well ventilated eyes caused by contact with escaped R1234yf rooms. arry out repair work on the air refrigerant and when working on pressurized conditioning system circuit only after the parts. Risk of explosion due to formation of system has been evacuated. ignitable refrigerant/air mixtures Topical note Protect air conditioning circuit and H83.30-P components from moisture when carrying out with code 580 (ir-conditioning system) repair work with code 581 (utomatic air conditioning) Topical note Procedure for a damaged or leaky air H83.30-N conditioning system Topical note Protect air conditioning circuit and Model H83.30-N components from moisture when carrying out with code 580 (ir-conditioning system) repair work Model with code 581 (utomatic air conditioning) e Notes on handling refrigerant Notes on handling refrigerant R1234yf Remove H83.30-N H83.30-P Open engine hood and raise to vertical R88.40-P-1000V position 2 Remove radiator mount (6) Model as of 3/3/08 with code 580 (ir-conditioning system) Model as of 3/3/08 with code 581 (utomatic air conditioning) onnecting 3 onnect air conditioning connection (2) to high-pressure line filler connection (3) ir conditioning WS83.00-P-0031B 4 onnect air conditioning connection (4) to low-pressure line filler connection (5) ir conditioning WS83.00-P-0031B nalyze 5 nalyze refrigerant in / system with code 2U8 (lternative refrigerant) with code 580 (ir-conditioning system) with code 2U8 (lternative refrigerant) with code 581 (utomatic air conditioning) i The refrigerant analysis must be performed using an analysis device integrated into the air conditioning or an external analysis device with data transfer to the air conditioning. i positive gas analysis is when the greenhouse gas exhibits a degree of purity of 92 %. Daimler G, 5/26/17, B/05/17, ar83.30-p-1760v, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Page 2 of 8 Model with code 580 (ir-conditioning system) Model with code 581 (utomatic air conditioning) with code 580 (ir-conditioning system) with code

3 fter a negative gas analysis. Draining The gas analysis must be performed up to three times. fter a third negative gas analysis, the analysis device must be verified in accordance with the operator's manual. If the analysis device is functional and the gas analysis negative, the refrigerant must be extracted from the / system and then be stored in a recycling vessel. fter positive gas analysis. The refrigerant must be extracted from the air conditioning system into the internal air conditioning container. 6 Suction off refrigerant ir conditioning WS83.00-P-0031B g heck i The quantity of refrigerant oil extracted from the refrigerant circuit must be documented. i When operating the air conditioning, proceed in accordance with the operator's manual from the manufacturer. 7 heck specifications for replacing the When one of the following conditions is desiccant cartridge fulfilled: Vehicle is older than 5 years, refrigerant is dirt-laden (color ranges from dark gray to black), / compressor jammed, or refrigerant circuit was damaged (e.g. after an accident). Replace drier cartridge. Model (except ) up to 3/2/08 R83.30-P-6521V with code 580 (ir-conditioning system) except code 809 (Model year 09) Model (except ) up to 3/2/08 with code 581 (utomatic air conditioning) except code 809 (Model year 09) Model R83.30-P-6521VT with code 580 (ir-conditioning system) Model with code 581 (utomatic air conditioning) Model (except ) as of 3/3/08 R83.30-P-6521VM with code 580 (ir-conditioning system) except code 809 (Model year 09) Model (except ) with code 580 (ir-conditioning system) Model (except ) with code 581 (utomatic air conditioning) except code 809 (Model year 09) Model (except ) with code 581 (utomatic air conditioning) with code 580 (ir-conditioning system) with code 581 (utomatic air conditioning) Evacuate and check 8 lean refrigerant and evacuate refrigerant circuit ir conditioning WS83.00-P-0031B 9 onduct vacuum test using air conditioning ir conditioning WS83.00-P-0031B Filling 10 dd new compressor oil to the refrigerant circuit according to the quantity of refrigerant oil noted during extraction Daimler G, 5/26/17, B/05/17, ar83.30-p-1760v, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Page 3 of 8 Model with code 580 (ir-conditioning system) Model with code 581 (utomatic air conditioning) with code 580 (ir-conditioning system) with code

4 g ompressor oils (specification 362.1) p Only the approved compressor oil may be used. If it is proven that a different compressor oil has been used, we will refuse to reimburse costs within the warranty and goodwill period. Daimler G reserves the right to perform reexaminations. p The correct oil filling quantity in the refrigerant circuit must be ensured. In the event of an incorrectly measured oil filling quantity, the refrigerant compressor may be damaged. i Depending on the repair case, the oil filling quantity may need to be adjusted accordingly. j Filling capacity for / compressor *BF83.55-P j dditional quantity of oil to be added when *BF83.55-P system suddenly looses fluid (e.g. line ruptured) j dditional oil filling quantity when *BF83.55-P replacing condenser j dditional oil filling quantity when *BF83.55-P replacing evaporator j dditional oil filling quantity when *BF83.55-P replacing intake line j dditional oil filling quantity when *BF83.55-P replacing pressure line j dditional oil filling quantity when *BF83.55-P replacing / compressor j dditional oil filling quantity with *BF83.55-P detectable leakage j dditional oil filling quantity when *BF83.55-P replacing desiccant cartridge 11 harge air conditioning system ir conditioning WS83.00-P-0031B j Model 171 with engine 113 *BF83.00-P with code 580 (ir-conditioning system) Model 171 with engine 113 with code 581 (utomatic air conditioning) Model 171.### ## as of 1871 with engine 271, 272 with code 580 (ir-conditioning system) Model 171.### ## as of 1871 with engine 271, 272 with code 581 (utomatic air conditioning) Model 171.### #F up to with engine 271, 272 with code 580 (ir-conditioning system) except code 809 (Model year 09) Model 171.### #F up to with engine 271, 272 with code 581 (utomatic air conditioning) except code 809 (Model year 09)ir conditioning/automatic air conditioning j *BF83.00-P with code 2U8 (lternative refrigerant) with code 580 (ir-conditioning system) with code 2U8 (lternative refrigerant) with code 581 (utomatic air conditioning) with code 580 (ir-conditioning system) except code 2U8 (lternative refrigerant) with code 581 (utomatic air conditioning) except code 2U8 (lternative refrigerant)ir conditioning/automatic air conditioning Pressure test 12 Perform pressure test on system ir conditioning WS83.00-P-0031B Daimler G, 5/26/17, B/05/17, ar83.30-p-1760v, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Page 4 of 8 Model with code 580 (ir-conditioning system) Model with code 581 (utomatic air conditioning) with code 580 (ir-conditioning system) with code

5 Disconnect 13 Disconnect air conditioning connection (2) from high-pressure line filler connection (3) ir conditioning WS83.00-P-0031B 14 Disconnect air conditioning connection (4) from low-pressure line filler connection (5) ir conditioning WS83.00-P-0031B d Install 15 Install radiator mounting bracket (6) Model as of 3/3/08 with code 580 (ir-conditioning system) Model as of 3/3/08 with code 581 (utomatic air conditioning) 16 lose engine hood R88.40-P-1000V j ir conditioning/automatic air conditioning Number Designation Model 171 with Model 171.### #F engine 113 up to with engine 271, 272 except code 809 (Model year 09) BF83.00-P ir conditioning/automatic air conditioning apacity of g - - refrigerantr12 apacity of g refrigerant BB00.40-P BB00.40-P j ir conditioning/automatic air conditioning Number Designation Model 171.### ## as of 1871 with engine 271, 272 with code 809 (Model year 09) BF83.00-P ir conditioning/automatic air conditioning apacity of g - refrigerantr12 apacity of g 530 refrigerant BB00.40-P j ir conditioning/automatic air conditioning Model 172 except code 2U8 with code 2U8 (lternative (lternative refrigerant) refrigerant) BF83.00-P ir conditioning/automatic air conditioning Filling capacity for g refrigerant BB00.40-P R1234yf - BB00.40-P ) with / with / BF83.55-P Filling capacity for / compressor ompressor oil cm3 1 1 Daimler G, 5/26/17, B/05/17, ar83.30-p-1760v, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Page 5 of 8 Model with code 580 (ir-conditioning system) Model with code 581 (utomatic air conditioning) with code 580 (ir-conditioning system) with code

6 BF83.55-P Filling capacity for / compressor ompressor oil cm ) with / with / BF83.55-P dditional quantity of oil to be added when ompressor oil cm system suddenly looses fluid (e.g. line ruptured) BF83.55-P dditional quantity of oil to be added when ompressor oil cm3 40 system suddenly looses fluid (e.g. line ruptured) ) with / with / BF83.55-P dditional oil filling quantity when replacing ompressor oil cm3 condenser BF83.55-P dditional oil filling quantity when replacing ompressor oil cm3 condenser ) with / with / BF83.55-P dditional oil filling quantity when replacing ompressor oil cm evaporator BF83.55-P dditional oil filling quantity when replacing ompressor oil cm3 40 evaporator Daimler G, 5/26/17, B/05/17, ar83.30-p-1760v, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Page 6 of 8 Model with code 580 (ir-conditioning system) Model with code 581 (utomatic air conditioning) with code 580 (ir-conditioning system) with code

7 ) with / with / BF83.55-P dditional oil filling quantity when replacing ompressor oil cm3 intake line BF83.55-P dditional oil filling quantity when replacing ompressor oil cm3 intake line ) with / with / BF83.55-P dditional oil filling quantity when replacing ompressor oil cm3 pressure line BF83.55-P dditional oil filling quantity when replacing ompressor oil cm3 pressure line ) with / with / BF83.55-P dditional oil filling quantity when replacing / ompressor oil cm3 compressor BF83.55-P dditional oil filling quantity when replacing / ompressor oil cm3 compressor ) with / with / BF83.55-P dditional oil filling quantity with detectable ompressor oil cm3 leakage Daimler G, 5/26/17, B/05/17, ar83.30-p-1760v, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Page 7 of 8 Model with code 580 (ir-conditioning system) Model with code 581 (utomatic air conditioning) with code 580 (ir-conditioning system) with code

8 BF83.55-P dditional oil filling quantity with detectable ompressor oil cm3 leakage ) with / with / BF83.55-P dditional oil filling quantity when replacing ompressor oil cm3 desiccant cartridge BF83.55-P dditional oil filling quantity when replacing ompressor oil cm3 desiccant cartridge Daimler G, 5/26/17, B/05/17, ar83.30-p-1760v, Drain, evacuate and recharge air conditioning, check for proper operation and check for leaks Page 8 of 8 Model with code 580 (ir-conditioning system) Model with code 581 (utomatic air conditioning) with code 580 (ir-conditioning system) with code