Safety in SOCAR. SOCARs success is built on the safety and welfare of its employees and is given first priority.
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1 triconex.com
2 SOCAR
3 Table of contents
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5 Safety in SOCAR SOCARs success is built on the safety and welfare of its employees and is given first priority. The Workshop will be divided into four sessions, each with a number of specific focus areas that set out the aspects of management, design, operations and maintenance needed to ensure the integrity of the operations throughout the operating life The workshops will be divided as follows: Leadership sets out how to define and communicate the level of performance Risk Identification, assessment and management sets out how risks should be identified and assessed, identify the necessary control measures, how to record and maintain the process safety knowledge developed from risk identification and assessment activities. Operations, maintenance and management sets out the operational readiness and on-going activities to ensure that the risks are controlled, managed and reported. Functional Safety and IEC61511 in a day a practical one day overview of IEC61511 lifecycle and how it relates to the operation, maintenance and management of all lifecycle activities. Workshop Session 1 Session 2 Session 3 Session 4 Overview Leadership Engineering Operations & Education Day Maintenance
6 Workshop Session 1 Session 2 Session 3 Session 4 Overview Leadership Engineering Operations & Education Day Maintenance
7 Liderlik SOCAR- Seminar- Araşdırma Mərhələsi - Cədvəl və İştirakçılar İclas Vaxtı Tələb olunan işçi heyəti Təqribi vaxt No Görüşün Təsviri Rəhbərliklə görüş 10:00-10:15 1 Təhlükəsizlik məsələləri 10:15-10:30 2 Giriş Baş icraçı direktor, zavod menecerləri, aktivlər üzrə menecerlər, texnoloji proseslərin təhlükəsizliyi üzrə baş mühəndis 10:30-10:45 3 Məqsədlər 15 dəq 10:45-12:15 4 Araşdırma mərhələsi 90 dəq 15 dəq 15 dəq Liderlik Qanunve ricilik İşçilərin seçilməsi və Bacarıqların İdatə edilməsi İşçi qüvvəsi bərabərliyi Tərəfdaşlar Fasilə 12:15-12:45 5 Açıq Müzakirə 30dəq 12:45-13:00 6 Xülasə 15 dəq SOCAR Workshop-Discovery Session1 - Schedule and Participants Session Time Personnel Required Approx timing No Description Meeting with Senior Management 10:00-10:15 1 Safety and Security Moment CEO, Plant Managers, Asset Managers Chief PSM Engineer 15 Min 10:15-10:30 2 Introduction 15 Min 10:30-10:45 3 Objectives 15 Min 10:45-12:15 4 Discovery Session 90 Min Leadership Legislation Employee Selection and Competency Management Workforce Alignement Stakeholders Coffee Break 12:15-12:45 5 Open Discussion 30 Min 12:45-13:00 6 Summary 15 Min
8 system is identification and assessment of risk. Management must ensure that and appropriately manages the risks arising from the organization's operations Accurate records and information are essential to identify, assess and manage HS&E and process safety risk. Management must ensure that the information required to support safe operation is identified, available and up to date. Operating manuals and procedures L of facilities within established and according to egislation is an essential aspect of HS&E and process safety. Management must ensure that the operating manuals and procedures required to support operations are identified, available, accurate, up to date, understood and Comprehensive process and operational status monitoring and effective hand over between working groups is essential to assure the continued integrity of the organizations operations. Management must ensure that the process and operational status monitoring and handover requirements are defined understood and carried out.
9 or receive services, utilities or products may impact the organization's operations. Management must ensure that the operational interfaces with third parties are identified, assessed and properly managed HS&E and process safety performance is enhanced by using robust standards standards and safe working practices, to support project, maintenance ai operational activities, are identified, developed and consistently applied. Management of change and project management managed, can significantly increase the levels of HS&E and process safety systematically identified, assessed and managed Audit, assurance, management review and intervention Regular review and audit of compliance is vital to ensure that HS&E and process safety performance continues to meet defined targets. Management compliance
10 SOCAR Seminar-Araşdırma Mərhələsi- Cədvəl və İştirakçılar İclas Vaxti Tələb olunan İşçi heyəti Təqribi vaxt No Görüşün qısa təsviri Mühəndis İdarəetmə komandası ilə görüş 15:00-15:15 1 Təhlükəsizlik məsələləri Baş mühəndis 15 dəq 15:15-15:30 2 Giriş 15 dəq 15:30-15:45 3 Məqsədlər 15 dəq 15:45-17:15 4 Araşdırma mərhələsi 150 dəq Təhlükənin müəyyənləşdirilməsi və Risklərin Qiymətləndirilməsi Sənədləşmə, Qeydlər İstismar Qaydaları Proses və İstismara Nəzarət Operativ İnterfeys Norma və standartlar Dəyişikliklərin idarə edilməsi Audit Fasilə 17:15-17:45 5 Açıq Müzakirə 30 dəq 17:45-18:00 6 Xülasə 15 dəq SOCAR Workshop-Discovery Session 2 - Schedule and Participants Session Time Personnel Required Approx timing No Description Meeting with Engineering Management Team 15:00-15:15 1 Safety and Security Moment Senior Engineering Management 15 Min 15:15-15:30 2 Introduction 15 Min 15:30-15:45 3 Objectives 15 Min 15:45-17:15 4 Discovery Session 150 Min Hazard Identfication and Risk Assessment Docuemntation, Records Operating Procedures Process and Operational Status monitoring Operational Interfaces Standard and Practices Management of Change Audits Coffee Break 17:15-17:45 5 Open Discussion 30 Min 17:45-18:00 6 Summary 15 Min 8
11 Operations and Maintenance Operational Readiness and Startup The commissioning and start-up of new, modified or existing plant and eguipment is a high risk operation. Management must ensure that there is a systematic process to verify that plant and equipment s in safe condition, and that personnel are appropriately prepared, before start-up or return to normal operation. Emergency preparedness The consequences of an incident can be significantly reduced if the organization is appropriately prepared to handle potential emergency situations. Management must ensure that, in the event of an incident, the organization is appropriately prepared for all necessary actions which may be required for the protection of the public, the organization's and contractors personnel. The environment, the plant and equipment, and the organizations' reputation. Inspection and maintenance Maintaining the integrity of the plant and equipment is an essential requirement for HS&E and process safety. Management must ensure that the necessary inspection and maintenance requirements are identified and carried out to reduce the likelihood of a significant incident as a result of failure of plant or equipment. Management of safety critical devices An essential requirement for HS&E and process safety is that safety critical equipment and devices (SCDs) are in service and operating correctly. Management must ensure that safety critical equipment and devices are identified and appropriately managed, so that they are in service and functioning correctly.
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13 SOCAR Seminar-Araşdırma Mərhələsi - Cədvəl və İştirakçılar İclas vaxtı Tələb olunan işçi heyəti Təqribi vaxt No Görüşün qısa təsviri İstismar və Texniki xidmət komandası ilə görüş 08:00-08:15 1 Təhlükəsizlik İstismar, Texniki xidmət 15 dəq 08:15-08:30 2 Giriş 15 dəq 08:30-09:00 3 Məqsədlər 30 dəq 09:00-11:30 4 Araşdırma Mərhələsi 150 dəq Fasilə Operativ Hazırl ıq və Başlama Fövqəladə hallar üçün hazırlıq Yoxlama və Texniki Xidmət Yüksək dərəcədə ehtiyat tələb edən qurğuların idarəedilməsi İşə başlama üçün icazə və tapşırıq risklərinin idarəedilməsi Podratçılar və Təchizatçılar Qəza Hesabatı və Tədqiqatlar Fasilə 11:45-12:45 5 Açıq Müzakirə 60 dəq 12:45-13:00 6 Xülasə 15 dəq SOCAR Workshop-Discovery Session 3 - Schedule and Participants Session Time Personnel Required Approx timing No Description Meeting with Operation and Maintenance Team 08:00-08:15 1 Safety and Security Moment Operation, Maintenace 15 Min 08:15-08:30 2 Introduction 15 Min 08:30-09:00 3 Objectives 30 Min 09:00-11:30 4 Discovery Session 150 Min Operational Readiness and Startup Emergency Preparedness Inspections and Maintenance Management of Safety Critical Devices Work Permits and Task Risk Management Contractors and Suppliers Incident Report and Investigations Lunch Break 11:45-12:45 5 Open Discussion 45 Min 12:45-13:00 6 Summary 15 Min
14 Education Day This instructor led course is designed to educate everyone (from engineers, managers, and executives) involved with safety related systems about their responsibilities within the Safety Lifecycle. The course addresses the knowledge and competency requirements defined in IEC Clause : All persons involved in any Safety Lifecycle activity, including management activities shall have the appropriate training, technical knowledge, experience and qualifications relevant to the specific duties they have to perform. Our instructor is a certified functional safety expert and will walk you through the requirements of IEC standards. During the class real applications and examples will be used to cover areas that are often missed in the different stages of the Safety Lifecycle. You will walk away with an overview of safety life-cycle procedures and the importance of each stage including definition and assessment, design and implementation, operation and maintenance. Course Objectives: Definitions and vocabulary of IEC Competency management and Functional Safety trainings Applicable International Standards IEC Safety Life-Cycle Define and Assess Design and Implement Operate and Manage Functional Safety Management Planning Organization and Resourcing Risk Management Implementing and Monitoring Assessments, Audit Configuration Management Workshop Overview Session 1 Leadershi p Session 2 Engineering Session 3 Operations & Maintenance Session 4 Education Day 12
15 Instructor Dr Farshad Hendi Safety Services Practice Lead. Farshad has over 20 years experience with process automation, instrumentation and control systems, with 15 years specializing in functional safety and safety instrumented system applications (ESD, PSD, BMS, F&G, HIPPS). He is a TUV Certified Functional Expert, certified functional safety expert (CFSE). He participates in a number of industry standards including ISA 84 voting member, NFPA 85 Voting member and is a voting Member and US Representative in Workshop Overview Session 1 Leadership Session 2 Engineering Session 3 Operations & Maintenance Session 4 Education Day 13
16 Education Day ARDNŞ Seminar- Təlim günü - Cədvəl və İştirakçılar İclas Vaxtı No Təlimin qısa təsviri Funksional Təhlükəsizlik və bir gün ərzində IEC :00-10:15 1 Təhlükəsizlik IEC Mənası və Lüğət tərkibi Bacarıqların İdarəedilməsi və Funksional Təhlükəsizlik təlimləri Tətbiq edilən Beynəlxalq Standartlar IEC Təhlükəsizlik 10:15-11:00 2 Müəyyənləşdirmək və Qiymətləndirmək Layihələndirmək və Həyata keçirmək 11-12:30 3 Qəlyanaltı 15:00-16:30 4 İstismar etmək və Texniki xidmət 16:30-16:45 Funksional Təhlükəsizlik İdarəetməsi 16:45-17:30 5 SİS üzrə Mühəndisi Təcrübə 17:30-18:00 6 Açıq Müzakirə SOCAR Workshop- Education Day - Schedule and Participants Session Time No Description Functional Safety and IEC in a Day 10:00-10:15 1 Safety and Security Moment Definitions and Vocabulary of IEC Competency management and Functional Safety trainings. Applicable International Standards IEC Safety Lifecycle 10:15-11: :30 3 Define and Assess Design and Implement Lunch Break 15:00-16:30 4 Operate and Maintenance Functional Safety Mangement 16:30-16:45 Coffee Break 16:45-17:30 5 Good Engineering Practices for SIS 17:30-18:00 6 Open Discussion Workshop Session 1 Session 2 Session 3 Overview Leadership Engineering Operations & Maintenance Session 4 Education Day 14
17 Schneider Electric is the global specialist in energy management and automation. With revenues of 25 billion in FY2014, our 170,000 employees serve customers in over 100 countries, helping them to manage their energy and process in ways that are safe, reliable, efficient and sustainable. From the simplest of switches to complex operational systems, our technology, software and services improve the way our customers manage and automate their operations. Our connected technologies reshape industries, transform cities and enrich lives. At Schneider Electric, we call this Life Is On Schneider Electric 4A Smagulova Street Atyrau Kazakhstan Phone: Schneider Electric. All Rights Reserved. May All trademarks 2016 are owned by Schneider Electric Industries SAS or its affiliated companies.
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