PolySwitch Telecommunications and Networking Resettable Devices

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1 Telecommunications and Networking PolySwitch Telecommunications and Networking Resettable Devices PolySwitch devices for telecommunication and networking applications were initially designed over ten years ago to meet the growing demand for resettable overcurrent protection. These product families help provide protection against power cross and power induction surge as defined in ITU, Telcordia, and UL. vailable in chip, surface-mount, and radial-leaded configurations, PolySwitch devices help improve the reliability of customer premise and network equipment world wide. enefits: Many product choices give engineers more design flexibility ompatible with high volume electronics assembly ssist in meeting regulatory requirements Improved line balance pplicable for legacy POTS and modern digital communications equipment. Features: Resettable overcurrent protection Surface-mount, radial-leaded, and chip form factors Fast time-to-trip gency recognition: UL, S, TÜV Resistance sorted and matched devices available Low parasitic capacitance/flat impedance with frequency Products in this section are grouped by: pplication/specification, Product Series, Hold urrent Target pplications: Modems Phone sets Fax machines Phone wall outlets larm systems PX systems MDF modules nalog and digital line cards T1/E1 equipment xdsl modems and splitters Powered ethernet systems VoIP (Voice over IP equipment) LN, WN equipment ustomer premise equipment ccess network hardware Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 285

2 Selection Table for Telecommunications and Networking Devices Step 1. Review the Protection pplication Guide on page 287 which is based on the agency specification required to qualify the final equipment. Use the selection guide to narrow your product selection based on key device characteristics. Step 2. Verify that the PolySwitch device hold current will accommodate the telecommunications circuit s maximum ambient temperature and normal operating current. Look across the top of the thermal derating table T2 on page 290 to find the temperature that most closely matches the circuit s maximum operating temperature. Look down that column to find the value equal to or greater than the circuit s normal operating current. Now look to the far left of that row to find the part number for the PolySwitch telecommunications device that will best accommodate the circuit. Note: The thermal derating curves in Figure T1 on page 291 are the normalized representations of the data in the thermal derating table. Step 3. Verify that the time-to-trip characteristic of the chosen device meets the protection requirements of the telecommunications equipment circuit. Time-to-trip is the amount of time it takes for a device to switch to a high resistance state once a fault current has been applied across the device. Identifying the PolySwitch device s time-to-trip is important in order to provide the desired protection capabilities. If the device you choose trips too fast, undesired or nuisance tripping will occur. If the device trips too slowly, the components being protected may be damaged before the device switches to a high resistance state. Refer to typical time-to-trip curves (Figures T11-16) on pages for each of the PolySwitch devices. If the PolySwitch device s time-totrip is too fast or too slow for the circuit, go back to Step 2 and choose an alternate device. Step. Verify ambient operating condition. Ensure that your application s minimum and maximum ambient temperatures are within the operating temperature range of -0 to 85. Step 5. Independently evaluate and test the device. PolySwitch devices assist your telecommunications equipment in meeting agency requirements. To confirm your selection, independently evaluate and test the device to the application requirements. 286 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

3 Protection pplication Guide for Telecommunications and Networking Devices To use this guide, follow the steps below: 1. Select your equipment type from the guide below. 2. Select the type of protection depending on the agency and regional specifications in the second column. 3. Use the Key Device Selection riteria (size, resistance, timeto-trip) to determine best suitability for your application. Telecommunications and Networking. Use the gency Specification/ PolySwitch Device Selection Guide on the next page to select a specific part number for each application based on the agency requirements. PolySwitch Resettable Devices Region/ Key Device Selection iteria Siar Thyristor pplication Specification Small Footprint Low Resistance Fast Time-to-Trip Surge Protectors 1 ustomer premises equipment, North merica TR TR R TR R TVxxxS or IT equipment F Part 68, UL 1950, TS TS R TS TVxxxS with nalog modems, V.90 modems, UL 159 TR/TS; TVxxxS ISDN modems, xdsl modems, with TR/TS or fuse DSL splitters, phone sets, fax machines, Europe/sia/ TR TR U TR T-R2 TVxxxS answering machines, caller ID, internet South merica TR TRW TS R TVxxxS appliances, PX systems, POS terminals, ITU K.21 TS TS R wall plugs TSV TSV ccess network equipment (*) North merica TR R TR R TR R TVxxxS Remote terminals, line repeaters, Telcordia GR-1089 TS R TS R TS multiplexers, cross-connects, WN equipment Europe/sia/ TR TR U TR T-R2 TVxxxS South merica TR TRW TS R TVxxxS ITU K.5 TS TS R TSV TSV entral office switching equipment (*) North merica TR R TR R TR R TVxxxS nalog/pots linecards, ISDN linecards, Telcordia GR-1089 TS R TS R TS xdsl modems, DSL/VDSL splitters, T1/E1 linecards, multiplexers, Europe/sia/ TR TR U TR T-R2 TVxxxS SU/DSU, servers South merica TR TS R TS R TVxxxS ITU K.20 TS TSV TSV Primary protection modules (*) North merica TR U TR U TR U N/ MDF modules, Network Interface Telcordia GR-97 TRW TRW TRW Devices (NID) Europe/sia/ TG T T250-15T TG T N/ South merica TR T TR R TR T-R2 ITU K.20 TS TS R TS R TSV TSV Short-haul/intrabuilding communications North merica TSL TR TSV TVxxxS equipment (*) Telcordia GR-1089 TR TRW TR T-R2 TVxxxS LN equipment, VoIP cards, cable intrabuilding TS TR U TSL telephony NIUs, wireless local loop TSV TS R handsets Europe/sia/ TR TR U TR T-R2 TVxxxS South merica TR TRW TS R TVxxxS ITU K.21 TS TS R TSV TSV LN intrabuilding power cross protection TSL TSL TSL TVxxxS LN equipment, VoIP cards, IP phones TVxxxS IEEE Power over LN protection minismd01 SMD SMD N/ Powered ethernet switches and terminals, SMD030 IP phones, wireless LN base stations, microcellular base stations, VoIP cards able telephony powering systems R550 R750 R550 N/ Power passing taps Notes: This list is not exhaustive. Raychem ircuit Protection welcomes our customers input for additional application ideas for PolySwitch resettable devices. *For improved line balance in these applications, resistance-matched parts are recommended. 1 For more information on Raychem ircuit Protection Siar thyristor surge protectors, refer to the Siar product section on page 313. Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 287

4 gency Specification/PolySwitch Selection Guide for Telecommunications and Networking Devices Use the guide below to select the PolySwitch devices which are typically used in your application. The following pages contain the specifications for the part numbers recommended below. PolySwitch devices assist telecommunication equipment in meeting the applicable protection requirements of these industry specifications. Refer to individual agency specifications for test procedures and circuit schematics. Users should independently evaluate the suitability of, and test each product for their application. Family Product * Lightning Power ross TG250 TG T ITU K.20/21/5 1.5kV 10/700µs ITU K.20/21/5 230V, 10Ω T250 T250-15T ITU K.20/21/5.0kV 10/700µs ** ITU K.20/21/5 600V, 600Ω T TR250 TR U ITU K kV 10/700µs ITU K V, 10Ω ITU K V, 600Ω TR U ITU K.20/21/5 1.5kV 10/700µs ITU K.20/21/5 230V, 10Ω TR ITU K.20/21/5.0kV 10/700µs ** ITU K.20/21/5 600V, 600Ω TR T TR U TR UT TR TR250-15U TR U ITU K.20/21/5 1.5kV 10/700µs ITU K.20/21/5 230V, 10Ω TRW ITU K.20/21/5.0kV 10/700µs ** ITU K.20/21/5 600V, 600Ω Telcordia GR kV, 10/1000µs Telcordia GR V, 10 TSV250 TSV ITU K.20/21/5 1.5kV 10/700µs ITU K.20/21/5 230V, 10Ω TS250 TS ITU K.20/21/5.0kV 10/700µs ** ITU K.20/21/5 600V, 600Ω TSL250 TSL Telcordia GR-1089 Intrabuilding Surge 1 & 2 Telcordia GR-1089 Intrabuilding 120V, 25 ITU K.20/21/5 230V, 10Ω TR600 TR F Part 68 Type and UL 1950, 3rd Ed. 600V, 0 TR Telcordia GR-1089 Level 1 and 2 *** Telcordia GR V, 60 TS600 TS F Part 68 Type and UL 1950, 3rd Ed. 600V, 0 TS R Telcordia GR-1089 Level 1 and 2 *** Telcordia GR V, 60 Notes: *pplies to all products which share the same prefix. **Tested with 230V gas discharge tube primary protector. ***May require 10 Ωhm series resistor to help telecommunication equipment pass Test 3 (1kV, 10/1000µs). Referenced specifications are a sample list only. For detailed applications information, refer to the pplication Notes section of this databook. 288 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

5 Table T1. Product Series: Size, urrent Rating, Voltage Rating, Typical Resistance for Telecommunications and Networking Devices T250 SMD,midSMD TG250 TR250 TS250 TSV250 TSL250 TS600 TR600 R RXE minismd Voltage Rating (V)** 60/250 60/250 60/250 60/250 80/250 60/600 60/ (Operating/Interrupt) 72* Telcordia UL1950 UL1950 GR-1089 Telcordia Telcordia able Specification ITU ITU ITU ITU Intrabuilding GR-1089 GR-1089 Taps Hold urrent () Telecommunications and Networking Ω 8.0Ω Ω Ω Ω Ω Ω 5.5Ω Ω Ω.3-5.0Ω Ω Ω Ω.3Ω Ω 1.Ω Ω 2.3Ω* Ω* Ω* Ω Ω Ω Notes: *These devices have a maximum operating voltage of 72V **Voltage Rating for Telecommunications and Networking Devices is dependent upon the nature of the fault conditions. See below for details Voltage Ratings for Telecommunications and Networking Devices For Raychem ircuit Protection telecommunications devices (T, TG, TRx, TSx series) there are two applicable voltage ratings. These are V MX Operating and V MX Interrupt. To help understand the nature of these two different voltage ratings the following definitions are provided: V MX Interrupt: Under specified conditions this is the highest voltage that can be applied to the device at the maximum current. Devices have been designed to trip safely under higher power level cross condtions, as listed above, to assist equipment in meeting the appropriate industry conditions. V MX Operating: For telecommunications devices this is the voltage we have used to obtain component recognition under UL13. Raychem ircuit Protection devices (T, TG, TRx, TSx series) are recognized at 60V but can withstand higher V MX interrupt conditions as noted above. Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 289

6 Table T2. Thermal Derating for Telecommunications and Networking Devices [Hold urrent () at mbient Temperature ( )] Maximum mbient Temperature Part Number hip 1 60/250V T250/TG250 TG T T250-15T T * Leaded 1 60/250V TR250 TR U TR U TR TR TR U TRW Surface 2 80/250V TLS250 TSL Surface 1 60/250V TS250/TSV250 TS TSV Leaded 3 60/600V TR600 TR TR Surface 3 60/600V TS600 TS TS R Leaded 90V R R550* R750* Leaded 60/72V RXE RXE010* RXE017* RXE020* RXE025* RXE030* Notes: 1 60/250V products are designed to help equipment pass ITU specifications (K.20, K.21, etc) and Telcordia GR-1089 Intrabuilding power cross. 2 80/250V product designed to help equipment pass Telcordia GR-1089 Intrabuilding power cross (120V /25). 3 60/600V products are designed to help equipment pass UL1950, F part 68 and GR1089 specifications. *Product is not currently available in a resistance matched or sorted option. 290 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

7 Table T2. Thermal Derating for Telecommunications and Networking Devices [Hold urrent () at mbient Temperature ( )] continued Maximum mbient Temperature Part Number Surface 60 V SMD, midsmd SMD030* SMD * Surface 60 V minismd minismd01* Notes: 1 60/250V products are designed to help equipment pass ITU specifications (K.20, K.21, etc) and Telcordia GR-1089 Intrabuilding power cross. 2 80/250V product designed to help equipment pass Telcordia GR-1089 Intrabuilding power cross (120V /25). 3 60/600V products are designed to help equipment pass UL1950, F part 68 and GR1089 specifications. *Product is not currently available in a resistance matched or sorted option. Telecommunications and Networking Figure T1. Thermal Derating [Hold urrent () at mbient Temperature ( )] = T , TR U, TRW = ll other T, TG, TR X, TS X series devices Figure T1. Thermal Derating urve (Normalized) For thermal derating of R and RXE series devices, see radial-leaded product section on pages For SMD, midsmd, minismd series, see surface-mount product section on page 190 of this Raychem ircuit Protection Databook. Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 291

8 Table T3. Electrical haracteristics for Telecommunications and Networking Devices I H I T V MX I MX Pd TYP Time-to-Trip (nom/max*) R MIN R MX R 1 Max Figures for Part Number () () (V RMS ) () (W) () (s) (Ω) (Ω) (Ω) Dimensions hip 1 60/250V T250/TG250 TG T * T T250-15T T T T New Leaded 1 60/250V TR250 TR T * T2 TR U * T2 TR U T2 TR T3 TR T T3 TR T-R T3 TR T-R T3 TR T-RF T3 TR T-R T3 TR T-R T3 TR U T3 TR UT T3 TR T3 TR R T3 TR R T3 TR250-15T T3 TR250-15U T3 TR U T3 TRW T3 Surface 2 /80/250V TSL250 TSL T9 New Surface 1 60/250V TS250/TSV250 TS T TS R T TS R T TS R T TSV T7 292 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

9 Telecommunications and Networking Table T3. Electrical haracteristics for Telecommunications and Networking Devices continued I H I T V MX I MX Pd TYP Time-to-Trip (nom/max*) R MIN R MX (R TYP *) R 1 MX Figures for Part Number () () (V RMS ) () (W) () (s) (Ω) (Ω) (Ω) Dimensions Leaded 3 TR600 TR T3 TR R T3 TR R T3 TR T3 TR R T3 TR R T3 Surface 3 60/600V TS600 TS T11 TS R T11 New New Leaded 90V R R * T2 R * T2 Leaded 60,72V RXE RXE * T2 RXE * T2 RXE * T2 RXE * T2 RXE * T2 New Surface 60V SMD, midsmd SMD * *.8 T9 SMD * * 2.3 T8 Surface 60V minismd minismd * 1.5.0* 6.0 T5 Notes: 1 60/250V products are designed to help equipment pass ITU specifications (K.20, K.21, etc) and Telcordia GR-1089 Intrabuilding power cross. 2 80/250V product designed to help equipment pass Telcordia GR-1089 Intrabuilding power cross (120V /25). 3 60/600V products are designed to help equipment pass UL 1950, F part 68 and Telcordia GR-1089 specifications. Product is not currently available in a resistance-matched or resistance sorted option. 5 Voltage rating for these products is VMX operating (V D ) 6 R 1MX measured 1 hour post-trip, or 2 hours post-reflow at 20. I H = Hold current: maximum current device will pass without interruption in 20 still air. I T = Trip current: minimum current that will switch the device from low resistance to high resistance in 20 still air. V MX Interrupt = Maximum voltage that can be safely placed across a device in its tripped state under specified fault conditions. I MX = Maximum fault current device can withstand without damage at rated voltage. P D = Power dissipated from device when in the tripped state in 20 still air. R 1MX is measured one hour post-trip or post-reflow at 20. R MX = Maximum resistance of device as supplied at 20 unless otherwise specified. Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 293

10 Figures T2 T10. Physical Description for Dimensions for Telecommunications and Networking Devices Figure T2 Figure T3 Figure T E L L E L L D D Figure T5 Figure T6 Figure T7 D E D E D F E Figure T8 Figure T9 Figure T10 F D E D D E D E 29 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

11 Telecommunications and Networking Table T. Dimensions for Telecommunications and Networking Devices in Millimeters (Inches) Dimension D E F Part Number Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Figure T/TG 60/250V 1 TG T T (0.226) (0.23) (0.226) (0.23) (0.079) (0.091) T250-15T T (0.213) (0.221) (0.213) (0.221) (0.080) (0.100) T T (0.386) (0.10) (0.22) (0.260) (0.080) (0.100) TR250 60/250V 1 TR T * T2 (0.228) (0.390) (0.181) (0.185) (0.197) TR U * T2 (0.189) (0.366) (0.150) (0.185) (0.197) TR U * T2 (0.210) (0.370) (0.150) (0.185) (0.197) TR * T3 (0.256) (0.33) (0.181) (0.185) (0.197) TR U * T3 (0.236) (0.39) (0.150) (0.185) (0.197) TR * T3 (0.256) (0.33) (0.181) (0.185) (0.197) TR250-15U * T3 (0.236) (0.39) (0.150) (0.185) (0.197) TR U * T3 (0.10) (0.96) (0.150) (0.185) (0.197) TRW * T3 (0.33) (0.508) (0.181) (0.185) (0.197) TSL250 80/250V 2 TSL T9 (0.265) (0.310) (0.110) (0.15) (0.190) (0.210) (0.008) (0.015) (0.100) (0.120) TS250/TSV250 60/250V 1 TS * 3.8* T6 (0.335) (0.370) (0.135) (0.290) (0.011) (0.150) TSV T7 (0.20) (0.270) (0.126) (0.022) (0.075) (0.065) (0.091) TR600 60/600V 3 TR * T3 (0.531) (0.96) (0.236) (0.185) (0.197) TR * T3 (0.630) (0.96) (0.236) (0.185) (0.197) TS600 60/600V 3 TS T10 (0.720) (0.765) (0.55) (0.85) (0.285) (0.325) (0.065) (0.095) (0.390) (0.10) (0.060) (0.090) TS R T10 (0.720) (0.765) (0.55) (0.85) (0.285) (0.325) (0.065) (0.095) (0.390) (0.10) (0.060) (0.090) Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 295

12 Table T. Dimensions for Telecommunications and Networking Devices in Millimeters (Inches) continued Dimension D E F Part Number Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. Figure R 90V R T2 (0.3) (0.55) (0.1) (0.30) (0.17) (0.23) R T2 (0.7) (0.61) (0.1) (0.30) (0.17) (0.23) RXE 60,72V RXE T2 (0.29) (0.6) (0.12) (0.30) (0.17) (0.23) RXE T2 (0.29) (0.50) (0.12) (0.30) (0.17) (0.23) RXE T2 (0.29) (0.6) (0.12) (0.30) (0.17) (0.23) RXE T2 (0.29) (0.50) (0.12) (0.30) (0.17) (0.23) RXE T2 (0.29) (0.50) (0.12) (0.30) (0.17) (0.23) midsmd 60V SMD T9 (0.265) (0.31) (0.125) (0.19) (0.21) (0.022) (0.028) (0.085) (0.095) SMD T8 (0.186) (0.21) (0.070) (0.166) (0.19) (0.010) (0.01) (0.010) (0.1) minismd 60V minismd T5 (0.172) (0.186) (0.025) (0.035) (0.121) (0.13) (0.012) (0.010) (0.020) Notes: *Indicates dimension is typical, not minimum. 1 60/250V products are designed to help equipment pass ITU specifications (K.20, K.21, etc) and Telcordia GR-1089 Intrabuilding power cross. 2 80/250V product designed to help equipment pass Telcordia GR-1089 Intrabuilding power cross (120V /25). 3 60/600V products are designed to help equipment pass UL 1950, F part 68 and Telcordia GR-1089 specifications. 296 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

13 Telecommunications and Networking Figures T11 T16. Typical Time-to-trip urves at 20 for Telecommunications and Networking Devices T250/TG250 Figure T11 = T U = T250-15T = TG T Time-to-trip (s) Fault current () TR250 = TR U, TRW Figure T12 = TR250-15/15U = TR /120U D = TR U/120UT/120T E = TR T/080U D E Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 297

14 Figures T11 T16. Typical Time-to-trip urves at 20 for Telecommunications and Networking Devices continued TS250/TSV250/TSL250 Figure T13 = TSV = TS = TSL Time-to-trip (s) Fault urrent () TR600/TS600 - TS /TS TR Figure T1 - TR Time-to-trip (s) Fault urrent () 298 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

15 Time-to-trip (s) Telecommunications and Networking Figures T11 T16. Typical Time-to-trip urves at 20 for Telecommunications and Networking Devices continued RXE = RXE010 = RXE017 = RXE DE F G Figure T15 D = RXE025 E = RXE030 F = R550 G = R750 Time-to-trip (s) G F D Fault current () E 100 SMD/miniSMD/midSMD = minismd01 = SMD = SMD Figure T Fault current () Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 299

16 Table T5. Physical haracteristics and Environmental Specifications for Telecommunications and Networking Devices* (Operating temperature range for all listed products is -0 to 85 ) T250 1 /TG250 1 Physical haracteristics Terminal material Environmental Specifications Test Passive aging Humidity aging Thermal shock Solvent resistance Nickel foil or tin/lead plated nickel foil onditions 60, 1000 hours 85, 1000 hours 85, 85% RH, 1000 hours 125, -55 (10 times) MIL-STD-202, Method 215F TR250 1 Physical haracteristics Lead material Tin/lead plated copper Insulating material ured epoxy polymer Flammability per IE Needle Flame Test for 20s Soldering characteristics NSI/J-STD-002, ategory 3 Solder heat withstand IE-STD , Test Tb, Section 5 Method 1 Note: *Devices are not designed to be placed through a reflow process. Environmental Specifications Test Passive aging Humidity aging Thermal shock Solvent resistance onditions 60, 1000 hours 85, 1000 hours 85, 85% RH, 1000 hours 125, -55 (10 times) MIL-STD-202, Method 215F TS250 1 /TSV250 1 /TSL250 2 Physical haracteristics Terminal material Tin plated brass Soldering characteristics NSI/J-STD-002, ategory 3 Environmental Specifications Test Passive aging Humidity aging Thermal shock Solvent resistance onditions 60, 1000 hours 85, 1000 hours 85, 85% RH, 500 hours 125, -55 (10 times) MIL-STD-202, Method 215F 300 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

17 Telecommunications and Networking Table T5. Physical haracteristics and Environmental Specifications for Telecommunications and Networking Devices* continued (Operating temperature range for all listed products is -0 to 85 ) TR600 3 Physical haracteristics Lead material Insulating material Flammability Tin/lead plated copper ured epoxy polymer per IE Needle flame test for 20s Soldering characteristics NSI/J-STD-002, ategory 3 Solder heat withstand IE-STD , Test Tb, Section 5 Method 1 Note: *Devices are not designed to be placed through a reflow process. ontact your Raychem ircuit Protection representative for TR600 series devices that are compatible with this process. Environmental Specifications Test Passive aging Humidity aging Thermal shock Solvent resistance onditions 60, 1000 hours 85, 1000 hours 85, 85% RH, 1000 hours 125, -55 (10 times) MIL-STD-202, Method 215F TS600 3 Physical haracteristics Terminal material Tin-plated brass Insulating material Nylon resin (UL9V-0), 1000V dielectric rating Flammability IE Needle Flame Test for 20s Soldering characteristics NSI/J-STD-002, ategory 3 Solder heat withstand IE-STD , Test Tb, Section 5 Method 1 Environmental Specifications Test onditions Passive aging 60, 1000 hours 85, 1000 hours Humidity aging 85, 85% RH, 1000 hours Thermal shock 125, -55 (10 times) Solvent resistance MIL-STD-202, Method 215F R Physical haracteristics Lead material Tin/lead-plated copper, 0.52mm 2 (20WG), ø 0.81mm (0.032 in.) Soldering characteristics Solderability per NSI/J-STD-002 ategory 3 Solder heat withstand per IE-STD , Test Tb, Method 1a, condition b; can withstand 10 seconds at 260 ± 5 Insulating material ured, flame-retardant epoxy polymer; meets UL 9V-0 Note: *Devices are not designed to be placed through a reflow process. Environmental Specifications Test onditions Resistance hange Passive aging 70, 1000 hours ±5% 85, 1000 hours ±5% Humidity aging 85, 85% RH, 1000 hours ±5% Thermal shock 85, -0 (10 times) ±5% Solvent resistance MIL-STD-202, Method 215F No change Notes: 1 60/250V products are designed to help equipment pass ITU specifications (K.20, K.21, etc) and Telcordia GR-1089 Intrabuilding power cross. 2 80/250V product designed to help equipment pass Telcordia GR-1089 Intrabuilding power cross (120V /25). 3 60/600V products are designed to help equipment pass UL 1950, F part 68 and Telcordia GR-1089 specifications. *For physical and environmental characteristics of RXE, see the radial-leaded product section. For SMD, midsmd, and minismd series, see surface-mount product section. Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 301

18 Table T6. Packaging and Marking Information for Telecommunications and Networking Devices ag Tape & Reel Standard Part gency Part Number Quantity Quantity Package Marking Recognition hip 1 60/250 T250/TG250 TG T 2,500 10,000 T250-15T 2,500 10,000 T ,500 10,000 Radial-leaded 1 60/250V TR250 TR U ,000 UL, S, TÜV TR U-2 1,500 7,500 UL, S, TÜV TR T , UL, S, TÜV TR U ,000 UL, S, TÜV TR U-2 1,500 7,500 UL, S, TÜV TR , UL, S, TÜV TR ,500 7, UL, S, TÜV TR T , UL, S, TÜV TR T-2 1,500 7, UL, S, TÜV TR U , UL, S, TÜV TR U-2 1,500 7, UL, S, TÜV TR UT , UL, S, TÜV TR ,000 5 UL, S, TÜV TR ,500 7,500 5 UL, S, TÜV TR R ,000 5 UL, S, TÜV TR250-15U ,000 5 UL, S, TÜV TR250-15U-2 1,500 7,500 5 UL, S, TÜV TR U , UL, S, TÜV TR U-2 1,500 7, UL, S, TÜV TRW , UL, S, TÜV TRW ,500 7, UL, S, TÜV Surface 2 80/250V TSL250 TSL ,500 7,500 T08 UL,S,TÜV Surface 1 60/250V TS250/TSV250 TS ,500 7,500 T13 UL, S, TÜV TSV ,200 6,000 T13V UL, S, TÜV Radial-leaded 3 60/600V TR600 TR , UL, S TR , UL, S TR , UL, S TR , UL, S 302 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

19 Telecommunications and Networking Table T6. Packaging and Marking Information for Telecommunications and Networking Devices continued ag Tape & Reel Standard Part gency Part Number Quantity Quantity Package Marking Recognition Surface 3 60/600V TS600 TS T20 UL, S TS R T20 UL, S Radial 90V R R , UL, S R ,500 7, UL, S R , UL, S R ,500 7, UL, S Radial 60,72V RXE RXE ,000 X010 UL, S, TÜV RXE ,000 15,000 X010 UL, S, TÜV RXE ,000 X017 UL, S, TÜV RXE ,500 12,500 X017 UL, S, TÜV RXE ,000 X020 UL, S, TÜV RXE ,000 15,000 X020 UL, S, TÜV RXE ,000 X025 UL, S, TÜV RXE ,000 15,000 X025 UL, S, TÜV RXE ,000 X030 UL, S, TÜV RXE ,000 15,000 X030 UL, S, TÜV Surface 60V SMD, midsmd SMD ,000 10, UL, S, TÜV SMD ,000 20, UL, S, TÜV Surface 60V minismd minismd01-2 2,000 10,000 1 UL, S, TÜV Notes: 1 60/250V products are designed to help equipment pass ITU specifications (K.20, K.21, etc) and Telcordia GR-1089 Intrabuilding power cross. 2 80/250V product designed to help equipment pass Telcordia GR-1089 Intrabuilding power cross (120V /25). 3 60/600V products are designed to help equipment pass UL 1950, F part 68 and Telcordia GR-1089 specifications. Product is not currently available in a resistance-matched or resistance sorted option. gency Recognition for Telecommunications and Networking Devices* UL File # E7889 S File #78165 TÜV Per IE ertificate # for individual products available upon request. Note: *For agency recognition infornation on R and RXE series, see radial-leaded product section. For SMD, midsmd and minismd series, see surface-mount product section. Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 303

20 Table T7. Recommended Pad Layouts for Surface-mount Telecommunications and Networking Devices in millimeters (inches) Nominal Figures for Device D E F Dimensions TS250 (ll) T17 (0.18) (0.07) (0.2) TSV T18 (0.09) (0.095) (0.25) (0.135) TSL T17 (0.1) (0.07) (0.22) TS600 (ll) T17 (0.10) (0.130) (0.132) SMD T17 (0.18) (0.06) (0.13) SMD T17 (0.12) (0.09) (0.20) minismd * T17 (0.12) (0.07) (0.136*) Note: *Indicates minimum dimension. Figure T17 Figure T18 D 30 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

21 Telecommunications and Networking Part Numbering System for Telecommunications and Networking Devices (blank) = ulk 2 = Tape and reel packaging -x.x = Resistance matched in bins of x.xω (optional) Rx = Resistance range (optional) Modifier (optional) U - Uncoated chip S - Straight lead T - Pre-tripped device Hold urrent (m) Product series (T, TG, TRx, TSx) SMD 030 /30 2 = Tape and reel packaging lternative Voltage rating (if applicable) Hold urrent Indicator Product series Resistance-sorted and Resistance-matched Devices Most T, TG, TR, and TS devices are available in resistance-sorted and/or resistance-matched versions. Resistance-sorted Devices Resistance sorted devices (part number suffix Rx, where x = 1, 2,,,, F etc.) are supplied with resistance values that are within specified segments of the device s full range of resistance. Feature Narrow resistance range. enefits Greater flexibility for design engineers. Lower resistance devices can allow for increased loop length on line card designs. Higher resistance devices may provide greater protection by offering faster time-to-trip. Resistance-matched Devices Resistance-matched devices are supplied such that all parts in one particular package (or reel) are within 0.5Ω of each other (1.0Ω for TR T devices). Individual matched packages are supplied from the full resistance range of the specified device. Feature Tighter resistance balance between any two parts in a package. enefit Resistance-matched devices may reduce the tip-ring resistance differential, reducing the possibility of line imbalance. Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 305

22 Solder Reflow and Rework Recommendations for Telecommunications and Surface-Mount Devices Solder Reflow Recommended reflow methods: IR, vapor phase oven, hot air oven. Surface-mount devices are not designed to be wave soldered to the bottom side of the board (with the exception of minismd01). Recommended maximum paste thickness of 0.25mm (0.010 in). Devices can be cleaned using standard industry methods and solvents. Temperature ( ) Preheating Figure T19 Soldering ooling Rework If a device is removed from the board, it should be discarded and replaced with a new device to to 20 Time(s) 120 UTION: If reflow temperatures exceed recommended profile, devices may not meet the performance requirements. Leaded devices are not designed to be compatible with reflow manufacturing operations. Recommended solder/temperature exposure for leaded devices is designated in the environmental/ physical tables for the product family. Exposure to temperatures or duration at temperature in excess of these values may lead to device not meeting performance requirements. 306 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

23 Telecommunications and Networking Table T8. TR250/TR600 Tape and Reel Specifications for Telecommunications and Networking Devices TR250/TR600 devices are available in tape and reel packaging per EI 68- standard. See Figures T20 and T21 for details. Dimension EI IE Description Mark Mark Dimensions (mm) Tolerance arrier tape width W W /+1.0 Hold down tape width W W 0 5 Minimum Top distance between tape edges W 6 W 2 3 Maximum Sprocket hole position W 5 W /+0.75 Sprocket hole diameter D 0 D 0 ±0.2 bcissa to plane (straight lead) H H 18.5 ±3.0 bcissa to plane (kinked lead)* H 0 H /+0.6 bcissa to top H 1 H Maximum Overall width w/lead protrusion Maximum Overall width w/o lead protrusion Maximum Lead protrusion L 1 I Maximum Protrusion of cut-out L L 11 Maximum Protrusion beyond hold down tape I 2 I 2 Not specified Sprocket hole pitch P0 P ±0.3 Device pitch: TR Device pitch: TR Pitch tolerance 20 consecutive ±1 Tape thickness t t 0.9 Maximum Tape thickness with splice* t Maximum Splice sprocket hole alignment 0 ±0.3 ody lateral deviation h h 0 ±1.0 ody tape plane deviation p p 0 ±1.3 Lead spacing plane deviation P 1 P 1 0 ±0.7 Lead seating F F.38 ±0.3 Reel width w 2 w 56 Maximum Reel diameter a d 370 Maximum Space between flanges less device w 1.75 ±3.25 rbor hole diameter c f 26 ±12.0 ore diameter n h 80 Maximum ox 56/372/372 Maximum onsecutive missing pieces* 3 maximum Empty places per reel* Not specified Note: *Differs from EI specification. Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 307

24 Figure T20. EI Referenced Taped omponent Dimensions for TR Devices h h p p Reference plane H 1 P 1 F H H L W H 0 W 5 W I 2 L 1 P 0 D 0 Direction of unreeling ross section - t Figure T21. Reel Dimensions for TR Devices Reel n c a Direction of unreeling Upper side Tape Lower side w1 w2 ross section Optional shape: ircular or polygonal 308 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

25 Table T9. TS Tape and Reel Specifications for Telecommunications and Networking Devices Telecommunications and Networking TS devices are packaged per EI 81 and EI 81-2 standards. See Figures T22 and T23 for details. TS250/TSL250/TSV250 Dimension TS250 TSV250 TSL250 Description EI Mark Dimension (mm) Tolerance (mm) Dimension (mm) Tolerance (mm) Dimension (mm) Tolerance (mm) arrier tape width W 16 ± ± ±0.3 Sprocket hole pitch P 0.0 ± ±0.1.0 ±0.10 P ± ± ±0.10 P ± ± ± ± ± ± ± ± ± MX Sprocket hole diameter D / ± ±0.05 F 7.5 ± ± ±0.10 E ± ± ±0.10 E 2 MIN Tape thickness T MX Tape thickness with T 1 MX splice cover tape thickness Reel dimensions K 0 3. ± ± ±0.10 Leader min Trailer min Reel diameter max ore diameter N min Space between flanges less device W / / /+2.0 Reel width W 2 MX Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 309

26 Table T9. TS Tape and Reel Specifications for Telecommunications and Networking Devices continued TS600 Dimension Description EI Mark Dimension (mm) Tolerance (mm) arrier tape width W 32 ±0.3 Sprocket hole pitch P 0.0 ±0.1 P 1 16 ±0.1 P ± ± ±0.1 1 max Sprocket hole diameter D /+0.1 F 1.2 ±0.1 E ±0.1 E 2 min. 28. ±0.1 Tape thickness T max ±0.5 Tape thickness with splice T 1 max. 0.1 K ±0.1 Leader min. 390 Trailer min. 160 Reel Dimensions Reel diameter max. 360 ore diameter N min. 50 Space between flanges less device W /+2.0 Reel width W 2 max. 0 Note: For tape and reel specifications for R and RXE devices, see radial-leaded section, page 23. For SMD, midsmd, minismd see surface-mount section, page PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

27 Figure T22. EI Referenced Taped omponent Dimensions for TS Devices Telecommunications and Networking T D 0 P 2 P 0 Embossment over tape E 1 0 F E 2 W 1 K 0 0 T1 enter lines of cavity P 1 Figure T23. EI Referenced Reel Dimensions for TS Devices W 2 (measured at hub) N (hub dia.) arrier tape over tape Embossed cavity W 1 (measured at hub) Latest Information Please visit us at or contact your local representative for the latest information. Databook may contain some preliminary information. Raychem ircuit Protection, a division of Tyco Electronics, reserves the right to change any of the specifications without notice. In addition, Tyco Electronics reserves the right to make changes without notification to uyer to materials or processing that do not affect compliance with any applicable specification. Raychem ircuit Protection PolySwitch Telecommunications and Networking Resettable Devices 311

28 WRNING: Operation beyond the maximum ratings or improper use may result in device damage and possible electrical arcing and flame. The devices are intended for protection against occasional overcurrent or overtemperature fault conditions and should not be used when repeated fault conditions or prolonged trip events are anticipated. ontamination of the PPT material with certain silicon based oils or some aggressive solvents can adversely impact the performance of the devices. Device performance can be impacted negatively if devices are handled in a manner inconsistent with recommended electronic, thermal, and mechanical procedures for electronic components. Operation in circuit with a large inductance can generate a circuit voltage (L di / dt ) above the rated voltage of the PolySwitch resettable device. 312 PolySwitch Telecommunications and Networking Resettable Devices Raychem ircuit Protection

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