PolySwitch Surface-Mount Resettable Fuses
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- Miles Sherman
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1 PolySwitch Surface-Mount Resettable Fuses New surface-mount products reduce the footprint and extend the operating range of the broadest product line of surface-mount resettable fuses Raychem, inventor of polymeric PT (positive temperature coefficient) resettable fuses, doubles its surface-mount product line with innovative new devices. More than 10 years ago, Raychem introduced the SM product family and it quickly became the computer industry standard for keyboard, mouse, and disk drive protection. Four years ago, Raychem revolutionized the industry, reducing the size and cost of surface-mount resettable fuses with the introduction of its patented minism product family. Now Raychem is introducing many exciting new surface-mount products. These include the microsm family, which reduces the size to a 3225-millimeter (1210-mil) footprint nearly half the size of the popular and highly utilized minism family. Features roadest range of resettable fuses available in the industry Operating currents from 0.05 to 3 Voltage ratings from 6 V computer and electronic applications to 60 V industrial applications (600 V Telecom) gency recognition: UL, S, TÜV Industry s smallest footprint in a 3225-mm (1210- mil) package Industry s fastest time-to-trip Industry s lowest-resistance devices enefits Smaller size saves board space and cost Many product choices give engineers more design flexibility ompatible with high-volume electronics assembly ssists in meeting regulatory requirements Higher voltage ratings allow use in new applications pplications omputer motherboards Modems US hubs, ports, and peripherals I 1394 ports igital cameras isk drives -ROMs Game machines attery packs Phones Fax machines nalog and digital line cards Printers Ps hargers
2 quipment/protection pplication Table The next two tables can help the system designer determine specific circuit protection needs in a variety of equipment and identify the PolySwitch devices and part numbers to meet those needs. Follow these steps: 1. Select your equipment type from the first column of the quipment/protection pplication Table below. 2. Review the protection applications across the top of the table, noting that an at the intersection of an application and your equipment type indicates that your equipment requires circuit protection for that application. 3. Use the table on the next page (Protection pplication/polyswitch Surface-Mount evice Selection Table) to select a part number for each application based on your most important design criterion (size, resistance, or time-to-trip). Protection pplication adapter input power attery pack harger PU/I ata acquisition/sensor input/output power quipment able modem camera -ROM harger igital still/motion camera igital TV igital VR ocument management V-ROM Fax machine Game machine Hard disk drive Hub Internet appliance Joystick Keyboard Line card Mobile phone Modem Monitor Motherboard P.O.S. P P desktop P notebook P card (PMI) PI adapter card P Printer Process/industrial control RI Repeater Server Set-top box Smart card reader Storage device Video card Workstation Note: This list is by no means exhaustive. Raychem welcomes customer input for additional application ideas for PolySwitch resettable fuses. evice ay system thernet/ln Fan Fibre hannel I 1394 L inverter L screen power LN (low noise block) Motor PS/2 mouse/keyboard SSI Signal data communication Smart card reader Telecom protection Temperature sensor Transformer US 2
3 Protection pplication/polyswitch Surface-Mount evice Selection Table fter determining which applications to protect in the table on the previous page (quipment/protection pplication Table), use the table below to select the PolySwitch device that most commonly fits your application criteria. The following pages contain the specifications for the part numbers recommended below. Once a device is selected, suitability of the device in the specific application should be evaluated. Recommended PolySwitch evice for Key evice Selection riteria Fast time-to-trip Protection application omments* Small size Low resistance (temperature protection) adapter input power Use with zener and triac SM250 SM250 SM200 attery pack minism150 minism260 (minism190) harger microsm050 minismm110/16 minismm075 PU/I microsm110 minism150 microsm075 ata acquisition/sensor microsm005 microsm010 microsm005 input/output power 6 V microsm075 minism110 microsm V minism075 minismm110/16 minism075 microsm075 microsm110 microsm050 evice ay system 12, 20 minism200 minism260 minism minism260 minism260 minism200 thernet/ln microsm050 minismm110/16 minism075 Fan microsm035 microsm050 microsm035 Fibre hannel Fiber interface I microsm110 microsm150 microsm075 I 1394 Power provider SM100/33 SM185 SM100/33 lt. power provider SM185 SM185 SM150/33 Self-powered SM185 SM185 SM150/33 L inverter microsm050 minismm110/16 minism075 L screen power microsm035 microsm050 microsm035 LN (low noise block) SM075 SM075 SM050 Motor 6 V microsm110 minism150 microsm V minism075 minismm110/16 minism075 PS/2 mouse/keyboard microsm075 microsm110 microsm050 SSI microsm110 minism200 microsm075 Signal data communication 6 V microsm075 microsm075 microsm V microsm050 minismm075 minism V SM050 SM075 SM050 Smart card reader microsm010 microsm035 microsm005 Telecom modem UL1950 O TS TS TS OV TV270S or S** TV270S or S** TV270S or S** ITU-T K.21 O TS TS TS OV TV270S** TV270S** TV270S** igital line O minism014 minism014 minism014 OV TV270S** TV270S** TV270S** Telecom P UL1950 O TS TS TS OV TV270S or S** TV270S or S** TV270S or S** ITU-T K.21 O TS TS TS OV TV270S** TV270S** TV270S** Subscriber O minism014 minism014 minism014 Telecom line card ellcore O TS R--0.5 TS R--0.5 TS R--0.5 GR-1089 OV TV270S** TV270S** TV270S** ITU-T K.20 O TS TS TS OV TV270S** TV270S** TV270S** Temperature sensor PU microsm005 minism010 microsm050 Transformer See Signal data communication above. US Individual port microsm110 minismm110 microsm075 2 ports ganged minism150 minismm160 minism125 3 ports ganged minism200 minismm200 minism200 4 ports ganged minism260 minism260 minism260 *O = Overcurrent OV = Overvoltage **See the Raychem ircuit Protection atabook or our Web site ( for information on these Siar thyristor overvoltage protection products. 3
4 Product Overview Table I H I T V max I max Pd Typ Max. time-to-trip R min R typ R 1max Figure Part number () () (V dc ) () (W) () (s) (Ω) (Ω) (Ω) on page 5 microsm (3225 mm/1210 mils) NW microsm oming soon microsm ~30 ~ T T T T T 1 NW microsm NW microsm NW microsm NW microsm minism (4532 mm/1812 mils) NW minism minism minism minism minism NW minismm minism NW minismm NW minismm110/ NW minism NW minism NW minismm NW minism NW minismm oming soon minism < midsm (5050 mm/2018 mils) SM NW SM SM SM (7555 mm/2920 mils) SM SM SM SM SM100/ SM SM NW SM260-R NW SM SM2 (8763 mm/3425 mils) SM SM150/ NW SMH NW SM SM SM minism (11550 mm/4420 mils) minism F Telecom Surface Mount (11550 mm/4420 mils) TS * (250*) H NW TS * (600*) G NW TS R--0.5* (600*) G I H = Hold current maximum current device will pass without interruption in 20 still air. I T = Trip current minimum current that will switch the device from low resistance to high resistance in 20 still air. V max = Maximum voltage device can withstand without damage at rated current. I max = Maximum fault current device can withstand without damage at rated voltage. P d = Power dissipated from device when in the tripped state in 20 still air. R 1max is measured one hour post reflow with reflow conditions of 260 for 20 seconds. 4 *These products are intended for telecom applications. See the Raychem ircuit Protection atabook and the TS600 product brochure for application details concerning voltage rating.
5 5 Figures Figure 1 Figure H Figure 1 Figure G H Figure 1, 2, 3 G H F Figure 2 Figure 2, 3 Figure 1 Figure F F Figure G Figure 6 Figure 2, 3, 4, 5
6 imensions (millimeters/inches) Figure F F G G H on page 5 min. max. min. max. min. max. min. max. min. max. min. max. min. max. min. microsm minism and minism minismm midsm SM and SM minism F Telecom Surface Mount G ~0.3 ~ ~0.011 ~0.150 H Size, urrent Rating, Voltage Rating/Typical Resistance minism minism midsm SM SM2 microsm minismm SMxxx-2018 SMxxx SMxxx minism TS250 TS600 Size (mm/mils) 3225/ / / / / /4420 refer to S refer to S Hold current () V/25 Ω V/T Ω* 30 V/7.0 Ω V/9.3 Ω V/4.0 Ω V/13.5 Ω V/2.9 Ω 60 V/10.5 Ω V/3.0 Ω V/0.81 Ω V/0.55 Ω 15 V/0.60 Ω 60 V/0.87 Ω V/0.29 Ω 13.2 V/0.26 Ω 13.2 V/0.20 Ω 30 V/0.67 Ω V/0.14 Ω 6 V/0.12 Ω 15 V/0.25 Ω 30 V/0.30 Ω 8 V/0.12 Ω 33 V/0.27 Ω 16 V/0.12 Ω V/0.09 Ω 15 V/0.16 Ω V/0.07 Ω 15 V/0.13 Ω 15 V/0.16 Ω 33 V/0.15 Ω V/0.066 Ω 16 V/0.10 Ω V/0.11 Ω V/0.065 Ω V/0.45 Ω 6 V/0.07 Ω 15 V/0.09 Ω 8 V/0.40 Ω V/0.06 Ω V/0.30 Ω 6 V/0.05 Ω V/0.03 Ω Note: Use the Product Overview Table to determine the part number and other product specifcations. * oming soon. 6
7 Thermal erating Table Hold current () at max. ambient temperature ( ) Part number microsm (3225 mm/1210 mils) NW microsm N* oming soon microsm N* NW microsm N* NW microsm N* NW microsm N* NW microsm N* minism (4532 mm/1812 mils) NW minism N* NW minism N* minism N* minism N* minism N* NW minismm N* minism N* NW minismm N* NW minismm110/ N* NW minism N* NW minism N* NW minismm N* NW minism N* NW minismm N* oming soon minism N* midsm (5050 mm/2018 mils) SM N* NW SM N* SM N* SM (7555 mm/2920 mils) SM N* SM N* SM N* SM N* SM100/ N* SM N* SM N* NW SM260-R N* NW SM N* SM2 (8763 mm/3425 mils) SM N* SM150/ N* NW SMH NW SM N* SM N* SM N* minism (11550 mm/4420 mils) minism N* Telecom Surface Mount TS N* NW TS N* NW TS R N* *N = xceeds maximum rated operating temperature. 7
8 Typical Time-to-trip at 20º microsm/minism (I H < 1 amp) microsm005 minism010 minism014 minism020 microsm035 F microsm050 G minism050 H microsm075 I minism075 J minismm075 Time-to-trip (s) F G H I J Fault current () microsm/minism (I H 1 amp) microsm110 minism110 minism125 minism150 minism190 F minismm110 G minismm110/16 H minismm160 I minismm200, minism200 J minism260 Time-to-trip (s) G F H I J Fault current () 10 8
9 Typical Time-to-trip at 20º (cont.) midsm and Telecom TS TS600 SM SM SM Time-to-trip (s) Fault current () SM1 (7555/2920) SM030 SM050 SM075 SM100 and 100/33 SM125 F SM260 and 260-R G SM300 Time-to-trip (s) FG Fault current () SM2 (8763/3425) SM150 and 150/33 SMH160 SM185 SM200 SM Time-to-trip (s) Fault current () 9
10 Packaging and Marking Information microsm Nom. dimensions in mm (in) for recommended pad layouts in Figure I below Tape and reel Standard Part gency Part number quantity package marking * recognition (3225 mm/1210 mils) NW microsm005 4,000 20, (0.079) 1.00 (0.039) 2.50 (0.098) Pending oming soon microsm010 4,000 20, (0.079) 1.00 (0.039) 2.50 (0.098) Pending NW microsm035 4,000 20, (0.079) 1.00 (0.039) 2.50 (0.098) UL, S, TÜV NW microsm050 4,000 20, (0.079) 1.00 (0.039) 2.50 (0.098) Pending NW microsm075 4,000 20, (0.079) 1.00 (0.039) 2.50 (0.098) Pending NW microsm110 4,000 20, (0.079) 1.00 (0.039) 2.50 (0.098) Pending minism (4532 mm/1812 mils) NW minism010 2,000 10, (0.138) 0.75 (0.030) 3.20 (0.126) Pending minism014 2,000 10, (0.136) 1.78 (0.070) 3.15 (0.124) UL, S, TÜV minism020 2,000 10, (0.097) 1.78 (0.070) 3.09 (0.122) UL, S, TÜV minism050 2,000 10, (0.136) 1.78 (0.070) 3.15 (0.124) UL, S, TÜV minism075 2,000 10, (0.136) 1.78 (0.070) 3.15 (0.124) UL, S, TÜV NW minismm075 3,000 15, (0.098) 1.50 (0.056) 3.20 (0.126) Pending minism110 2,000 10, (0.136) 1.78 (0.070) 3.15 (0.124) UL, S, TÜV NW minismm110 3,000 15, (0.098) 1.50 (0.056) 3.20 (0.126) UL NW minismm110/16 3,000 15, G 2.50 (0.098) 1.50 (0.056) 3.20 (0.126) Pending NW minism125 2,000 10, (0.136) 1.78 (0.070) 3.15 (0.124) UL, S, TÜV NW minism150 2,000 10, (0.136) 1.78 (0.070) 3.15 (0.124) UL, S, TÜV NW minismm160 3,000 15, (0.098) 1.50 (0.056) 3.20 (0.126) UL NW minism200 2,000 10, (0.136) 1.78 (0.070) 3.15 (0.124) Pending NW minismm200 3,000 15, (0.098) 1.50 (0.056) 3.20 (0.126) Pending oming soon minism260 2,000 10, (0.136) 1.78 (0.070) 3.15 (0.124) Pending midsm (5050 mm/2018 mils) SM ,000 20, (0.134) 1.5 (0.09) 4.6 (0.12) UL, S, TÜV NW SM ,000 20, (0.134) 1.5 (0.09) 4.6 (0.12) UL SM SM ,000 20, (0.134) 1.5 (0.09) 4.6 (0.12) UL (7555 mm/2920 mils) SM030 2,000 10, (0.201) 2.3 (0.09) 3.1 (0.12) UL, S, TÜV SM050 2,000 10, (0.201) 2.3 (0.09) 3.1 (0.12) UL, S, TÜV SM075 2,000 10, (0.201) 2.3 (0.09) 3.1 (0.12) UL, S, TÜV SM100 2,000 10, (0.201) 2.3 (0.09) 3.1 (0.12) UL, S, TÜV SM100/33 2,000 10, (0.201) 2.3 (0.09) 3.1 (0.12) UL, S, TÜV SM125 2,000 10, (0.201) 2.3 (0.09) 3.1 (0.12) UL, S, TÜV SM260 2,000 10, (0.201) 2.3 (0.09) 3.1 (0.12) UL, S, TÜV NW SM260-R 2,000 10, (0.201) 2.3 (0.09) 3.1 (0.12) UL, S, TÜV NW SM300 2,000 10, (0.201) 2.3 (0.09) 3.1 (0.12) Pending SM2 (8763mm/3425 mils) SM150 1,500 7, (0.240) 2.3 (0.09) 4.6 (0.18) UL, S, TÜV SM150/33 1,500 7, (0.240) 2.3 (0.09) 4.6 (0.18) UL, S, TÜV NW SMH160 1,500 7, (0.240) 2.3 (0.09) 4.6 (0.18) Pending NW SM185 1,500 7, (0.240) 2.3 (0.09) 4.6 (0.18) Pending SM200 1,500 7, (0.240) 2.3 (0.09) 4.6 (0.18) UL, S, TÜV SM250 1,500 7, (0.240) 2.3 (0.09) 4.6 (0.18) UL, S, TÜV minism (11550mm/4420 mils) minism190 5,000 5, (0.377) 1.45 (0.057) 4.75 (0.187) UL, S, TÜV Telecom Surface Mount TS ,500 7,500 T (0.240) 1.80 (0.071) 4.60 (0.180) UL, S NW TS T (0.132) 3.30 (0.130) 9.91 (0.390) UL, S NW TS R T (0.132) 3.30 (0.130) 9.91 (0.390) UL, S *old numbers indicate minimum specified dimension. 10 Figure I
11 Part Numbering System SM 260 /15 -R -2 2 = Tape and reel packaging Rx = Resistance range (limited part number availability) lternative voltage rating (if applicable) urrent rating Product family TS R = Tape and reel packaging xx = inning (optional) Rx = Resistance range (optional) Hold current (m) Product family Solder Reflow and Rework Recommendations Solder reflow Recommended reflow methods: IR, vapor phase, and hot air oven. The minism020, minismmxxx, SMxxx, and all TS devices are not designed to be wave soldered to the bottom side of the board. The microsm, the minismxxx, and the minismxxx are suitable for use with wave solder application methods. Recommended maximum paste thickness for the microsm, minism, minism, and minism devices is 0.25 mm (10 mils). evices can be cleaned using standard methods and solvents. Temperature ( ) Preheating Soldering ooling Rework Use standard industry practices for the microsm, minism, minism, minismm, minism devices. For SMxxx and all TS devices, rework should be confined to removal of the installed product and replacement with a fresh device sec sec. 120 sec. aution If reflow temperatures exceed the recommended profile, devices may not meet the performance specifications. Latest Information Please check Raychem's circuit protection Web site ( or contact your local representative for the latest information. The information in this data package contains some preliminary information. Raychem reserves the right to change any of the specifications without notice. In addition, Raychem reserves the right to make changes without notification to uyer to materials or processing that do not affect compliance with any applicable specification. WRNING! Operation beyond maximum ratings or improper use may result in device damage and possible electrical arcing and flame. These devices are intended for protection against occasional overvoltage fault conditions and should not be used when repeated fault conditions are anticipated. 11
12 Worldwide Headquarters 300 onstitution rive Menlo Park, Tel (800) (650) Fax (800) (650) urope Headquarters Faraday Road orcan, Swindon Wiltshire SN3 5HH United Kingdom Tel (44) Fax (44) sia Headquarters 3816 Noborito Tama-Ku, Kawasaki Japan Tel (81) 44/ Fax (81) 44/ (nglish) (Japanese) Regional Offices: South merica rgentina Tel Fax razil Tel Fax hile Tel Fax olombia Tel Fax Peru Tel Fax Uruguay Tel Fax Venezuela Tel Fax Middle ast Israel Tel 972/3/571/2211 Fax 972/3/571/4758 urope elgium Tel 32/ Fax 32/ enmark Tel Fax Finland Tel Fax France Tel 33/ Fax 33/ Germany/ustria Tel 49/ Fax 49/ Italy Tel 39/ Fax 39/ The Netherlands Tel Fax Norway Tel Fax Spain Tel 34/ Fax 34/ Sweden Tel Fax Switzerland Tel 41/ Fax 41/ United Kingdom Tel 44/ Fax 44/ sia/pacific ustralia, Sydney Tel 61/2/9890/3944 Fax 61/2/9890/3977 hina, eijing Tel 86/10/ Fax 86/10/ hina, Guangzhou Tel 86/20/ Fax 86/20/ hina, Hong Kong Tel 852/ Fax 852/ hina, Shanghai Tel 86/21/ Fax 86/21/ India, angalore Tel 91/80/ Fax 91/80/ Japan Tel 81/44/ Fax 81/44/ Korea Tel 82/2/ Fax 82/2/ Philippines Tel 63/2/ Fax 63/2/ Singapore Tel 65/ Fax 65/ Taiwan Tel 886/2/ Fax 886/2/ Thailand Tel 66/2/ Fax 66/2/ ll information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco lectronics makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco lectronics only obligations are those in the ompany s Standard Terms and onditions of Sale for this product, and in no case will Tyco lectronics or its distributors be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Specifications are subject to change without notice. In addition, Tyco lectronics reserves the right to make changes without notification to uyer to processing or materials that do not affect compliance with any applicable specification Tyco lectronics orporation Printed in US (5838) RP minism, microsm, PolySwitch, and Siar are trademarks of Tyco lectronics orporation.
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