Most Frequently Cited Serious Violations in General Industry 2016
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1 29 CFR 1910 SUBPARTS Most Frequently Cited Serious Violations in General Industry 2016 HAZARD COMMUNICATION WRITTEN PROGRAM MACHINE GUARDS GENERAL HAZARD COMMUNICATION INFORMATION AND TRAINING LOCKOUT/TAGOUT DEVELOPEDPROCEDURES POWERED INDUSTRIALTRUCKS COMPETENCY TRAINING RESPIRATORS MEDICAL EVALUATIONS MACHINE GUARDS POINT OF OPERATIONS RESPIRATORS EMPLOYER ESTABLISHING A WRITTEN RESPIRATOR PROGRAM EYE & BODY FLUSHING FACILITIES HAZARDOUS COMMUNICATION MAINTAIN COPIES OF SDS S Overall 1910 MFC 1
2 Regulations/Standards ANSI American National Standards Institute (consensus standards) NEC National Electrical Code NFPA National Fire Protection Association OAC Ohio Administrative Code (VSSR) OSHA The LAW
3 Personal Protective Equipment (PPE) Hazard Assessment /JSA Eye/Face Protection (side shields?????) Head Protection Foot Protection Electrical Protective Devices Hand Protection
4 PPE References OSHA Personal Fall Protection Systems - ANSI Z359 (1/2017) ANSI Z87 (safety glasses) ANSI Z89 (hard hats)
5 Machine Guarding Vee belts/pulleys Shafts Point of Operation Fan Blades References OSHA and ANSI standards
6
7
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9
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11 Fixed Guard on Fan Blade
12 Bench Grinder Guarding Upper Peripheral Guard (tongue guard) - ¼ inch Work Rest 1/8 inch Spindle nut guard Secured to the floor
13 13
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17 Portable Tools/Extension Cords Cords damaged Ground pins missing Home made extension cords/knockout boxes
18
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20 Housekeeping Great way to improve is through 5S. üsort üset in Order üshine üstandardize üsustain
21 Trip/Slip/Fall Hazards Cords/hoses (elevate when possible) Changes in elevation (identify by paint/tape) Damaged floors (repair) Liquids on floor (regular cleaning) Ladder Safety
22
23 OSHA Walking Working Surfaces (1/17/2017) Walking-working surfaces are inspected, regularly and as necessary, and maintained in a safe condition according to (d) (1).
24
25 WWS The employer must train each employee on or before May 17, 2017 in the proper care, inspection, storage, and use of equipment covered by this subpart before an employee uses the equipment, according to (b) (1). Ladders, dock boards, Fall Prevention/protection equipment
26 Emergency Action Plan Not updated on annual basis (employees listed who no longer work there) Relevant emergencies such as fires, severed weather, tornadoes, when to shelter in place. People involved, communication! Main utility locations not listed.
27 EAP Building layouts should include everything safety related: Portable fire extinguishers Fire alarms, first aid kits, emergency eye wash/shower units Number exit doors and review EAP with local safety forces.
28 No Proper Emergency Eyewash
29 Compressed Gas Cylinders Not secured Valve caps not in place Oxygen stored near fuel (propane, acetylene) Condition not identified (full, MT) References: Compressed Gas Association OSHA
30
31 Use of Compressed Air OAC 4123: (I) (2) (b) The employer shall instruct the employee that compressed air shall not be used for personal cleaning purposes.
32 Powered Industrial Truck s Lack of formalized training/evaluation Lack of daily PIT inspections Unsafe work practices - speed, not paying attention Employers not having a policy for chocking wheels, inspecting trailer floors!
33
34 Forklift Accident YI5k
35 Battery Charging Areas No protection for charging units No signs ( No Smoking, Open Flames, Open Sparks) Fire extinguisher
36 Electrical Issues Unlabeled breakers/disconnects Unused openings junction boxes, breaker panels ARC Flash Assessments NFPA 70E Conduit, greenfield, seal tite not secured
37
38 New OSHA Reporting Requirements Between August 1, 2017 until December 1, 2017 certain employers must submit recordkeeping information to OSHA via Employers with 250 employees or more or certain employers with employees in certain high risk industry groups. Based on your employers NAICS number.
39 How Well Does Your Employer Manage Safety? How are all levels of your organization held accountable. Are responsibilities clearly defined? Performance Measure/Activities defined?
40 Internal Safety Audits Does your employer have a process for identifying these symptoms??? How does your internal process address these hazards when identified.
41 ANSI Z10 If employers wants a frame work to utilize to improve safety management processes then obtain the ANSI Z10 standard. Occupational Health and Safety Management Systems
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