PLASTIC MOULD. Mei-Trade Co., Ltd. Precision)Injec,on)Moulding) From)Design)to)Delivery)

Transcription

1 PLASTIC MOULD & From)Design)to)Delivery) Precision)Injec,on)Moulding).

2 ) Mould&factories& ) & TaizhouCity ZhejiangProvince,P.R.China NanShangDistrictShenzhen GuangDongProvince,P.R.China DongguanShenzhenarea GuangDongProvince,P.R.China

3 Product)Introduc,on) High%cavita*on%or%mul*cavity% QualifiedhotrunnertocutproducBoncyclesandchanges HighDqualitysteelstreatedto48D52hrc CoolingsystemdesignopBmizaBon Rapid%prototyping% WecanprovidethemanufacturingoffuncBonal prototypes % Complex%geometries% Removedoubleangleunscrewing Complexmovements High%requirements% Tighttolerances Mouldsforpartswithgreataestethicsrequirements Mouldstoinjectoverpartsormetalinserts

4 Mould)manufacturing)Flowchart) CUSTOMER ORDER WORKING SCHEDULE TOOLING DESIGN TOOLING DESIGN APPROVAL E.D.M. C.N.C.MILLING MILLING& LATHE RAWMATERIAL CHECKING& STORAGE GRINDINGAND POLISHING FITTINGAND ASSEMBLY QUALITY CONTROL DELIVERY

5 Design)Engineering) Themouldengineeringbeginsfromthecustomerconcept,usingthemost moderndesigntools:cad,camandcae.

6 Mold)Structure) )Par,ng)line)and)distribu,on) Cavity Core Cavity Core

7 Mold)Structure) )Par,ng)line)and)distribu,on) Cavity Core Cavity Core

8 Mold)Structure) )Slider) Pins)loca,on) Diameter of ejector pin: 5MM Diameter of ejector pin: 3MM

9 Injec,on)Gate)

10 Mold)Flow ThroughthesimulaBontoanalyzetheflowprocessandholdingpress,andthenpredictthe gabngsystem sfeasibility. Wedotheanalysisforcooling+filling+pressureholding+deformaBon,topredictthefilling condibon,cavitypressuredistribubon,temperaturedistribubon,clampingforce,volume shrinkagerate,weldingline,airtraplocabon,part scoolinganddeformabon.

11 Mold)Flow) )Material)

12 Mold)Flow) )Cooling)System) Cooling channel Cavity = 1 channel Core = 1 channel

13 Mold)Flow) )Filling)Time) According to: SHIFT + F5 to view the animation

14 Monitoring) Weweeklyreportabouttheworkingprogressoftheproject.

15 Quality) Ourqualitycontrolmanagementchecksallstepsofthemoulding developmentprocessfromthedesignanalysisfeasabilitydincoddesign withthecustomerdtothetrialmould.! HighqualitysteelandmouldbaseLKM,JUGAOetc.)! EuropeanmouldaccessoriesHASCO,DME,HRS,DAIDOetc.)! Precisionmanufacture! StrictinspecBonofmouldcomponents! StrictinspecBonfortrialsamples! ISPMstandardpackaging

16 Quality) MouldbaseinspecBonreport,steelinspecBonreport,andsample inspecbonreportwillbepresentedtocustomer

17 Delivery) Electrode,componentsdrawing,moldtestvideo,moldingcondiBon sheet,hotrunnerdocumentswillbeofferedtocustomers

18 Main)Equipment)List)) Name& Model& Origin& Machine&capabily& Tollerance& Qty& CNCHSP) DMU80T DMG Germany 880*630* CNCHSP) DMU100T DMG,Germany 1080*710**710 0,002 1 CNCPrecision) S56 Makino,Japan 900*450*450 0,002 1 CNCGraphite) VFD2SS Hass,USA 762*406*508 0,003 1 CNCGraphite) VFD2 Hass,USA 762*406*508 0,003 1 CNC HASSVF8/50 Hass,USA 1626*1016*762 0,005 2 CNC HEM800 Mikron,Switzerland 900*500*400 0,003 1 EDM Edge3 Makino,Japan 450*300*320 0,005 1 EDM AGIESE4 Agie,Switzerland 630*500*400 0,003 1 EDM S540 Songbiao,Taiwan 500*400*250 0,005 3 EDM S650 Songbiao,Taiwan 600*500*300 0,005 1 EDM M540/M1370 MT,Taiwan 500*400* *700*550 0,005 3 WC SDK7632A Sodick 500*350*270 0,003 1 WC AgieXron Agie,Switzerland 350*250*220 0,005 1 WC AgieFW2 Agie,Switzerland 500*400*250 0,005 1 WC DK7740 Bosai,Japan 500*400*350 0,005 1 Grindingmachine M7180 Guilin,China 1600*800 1 Grindingmachine M7130 Shanghai,China 1000*300 1 Grillingmachine DHD1500M GlobeIndustry,China 1300*1000 0,005 1

19 Main)Equipment)overview))

20 INJECTION

21 Injec<on&factories& & TaizhouCity ZhejiangProvince,P.R.China NanShangDistrictShenzhen GuangDongProvince,P.R.China TangxiaTownDongguan GuangDongProvince,P.R.China Chengdu SichuanProvince,P.R.China

22 Products) Home&appliance& Ligh<ng& Automo<ve& Electrical&equipment&

23 Addi,onal)Services) PADPRINTING SILKSCREEN PRINTING LASERMARKING ASSEMBLING SPRAYPAINTING SPRAYPAINTING

24 Company)profile) Headquarter: Chengdu ChengduExporBngDept: Italian,FrenchandChinesestaff Factoriespartner: Taizhou Shenzhen Dongguan Chengdu Setupdate: Taizhou2002DShenzhen1993DDongguan1998 Chengdu2004 AcBvity: Manufacturer,exporter,producBon Taizhoufactory: 22engineersD126inworkshop Shenzhenfactory: 30engineers 140inworkshop Dongguanfactory: 6engineers 250inworkshop YearlyproducBoncapacity: Taizhou800setDShenzhen700set Dongguan300set. Mouldtype: preformmould,pipefipngmould,homecommoditymould, homeappliancemould,autocomponentsmould.

25 . Address: JinhongTimePlaza,No.37WestStreetOfLongquanTown LongQuanYi,Chengdu,China Phone: or Website: hrp://