Radiator Trap Radiator Valve -1
Step 0 Type/Structure/Features Please refer to this for structure and features of Radiator Trap, Radiator Valve, and Cold & Hot Water Valve. Oventrop GmbH & Co. KG For products with mark in the contents, instead of Yoshitake plate or label, original indication of Oventrop GmbH & Co. KG is attached. Please understand. Step 1 Selection Please look at the ID chart to choose the right products depending on the intended of uses Confirm the additional details on the product page. Step 2 Sizing Check the size in discharge capacity chart. Step 3 Attention for usage Please check some guidelines for optimal usage of the products such as installation. -2
What is Radiator Trap? It is a trap mainly installed at condensate outlet side of radiator for steam heater. Thermostatic type, such as bellows type or wax type, is used. Because heat sensitive area sensing temperature is larger than wax type, and responsiveness of temperature change is good, condensate retention is quite small and condensate is discharged quickly. Wax type Because sensor which senses temperature is capsule wax type, its structure is effective for impact pressure of water hammer, etc. What is Cold and Hot Water Valve? It is used with installed on heat release equipment using cold and hot water mainly. By regulating valve opening constant, it can be used as return valve. What is Radiator Valve? It is used with installed on heat release equipment of heater, which uses steam mainly. Flow rate can be regulated manually. -3
RADIATOR TRAPS/RADIATOR VALVES Control ID-Charts ID-Charts Model Type Fluid Material Max. Press. (MPa) Max. Temp. ( ) Connection Nominal Size Page TS-1A Angle type 15-25A -6 Steam condensate CAC406 0.1 120 C Inlet: JIS R (union joint) Outlet: JIS Rc TS-1S Straight type 15-25A -6 TS-3A Angle type 15-20A -8 Steam condensate CAC406 0.2 135 C Inlet: JIS R (union joint) Outlet: JIS Rc TS-3S Straight type 15-20A -8 TS-4A Wax type Angle type 15-20A -10 Steam condensate CAC406 0.35 150 C Inlet: JIS R (union joint) Outlet: JIS Rc TS-4S Wax type Straight type 15-20A -10 FV-2A FV-2S HV-3A Angle type Straight type Angle type Steam, Cold and hot water Cold and hot water CAC406 0.3 150 C CAC406 0.6 90 C Inlet: JIS Rc Outlet: JIS R (union joint) Inlet: JIS Rc Outlet: JIS R (union joint) 15-32A -12 15-32A -12 15-20A -13 HV-3S Straight type 15-20A -13-4
RADIATOR TRAP/RADIATOR VALVE Control ID-Charts ID-Charts Model Type Fluid Material Max. Press. (MPa) Max. Temp. ( ) Connection Nominal Size Page Angle type 15-25A -15 1 series Hot water, Hot water: 1.0 Hot water: 120 C Inlet: Rp * Straight type Brass 15-25A -15 Steam Steam: 0.05 Steam: 110 C Outlet: R (union joint) Horizontal angle type 15-20A -15 Angle type 15-20A - 109 series Cold and hot water Brass 1.0 120 C Inlet: Rp Outlet: R (union joint) Straight type 15-20A - * For the details of sensor part, please see each product page. -5
Radiator Trap TS-1 The TS-1 radiator trap is used for a wide variety of radiators for heating. TS-1A <Angle type> Features 1. Reduced noise. 2. of air trouble free. 3. The bellows is manufactured from selected material under strict quality control. Quick discharge of condensate from the system, and no steam leakage with long service life. 4. Never freezing. Specifications Application Maximum pressure Maximum temperature Body Valve, valve seat Material Bellows Union Connection * Available with 200 kpa (TS-1HA or TS-1HS, only 25A). Steam condensate 100 kpa * 120 C Cast bronze Brass Phosphor bronze Brass Inlet: JIS R screwed (union joint) Outlet: JIS Rc screwed TS-1S <Straight type> Dimensions (mm) and Weights (kg) TS-1A 15A 20A 25A d 1 TS-1A <Angle type> L1 H 1 80 87 105 35 41 52 H 2 39 51.5 49 D 52 52 52 Weight 0.6 0.9 1.6 TS-1S <Straight type> TS-1S 15A 20A 25A d 1 L1 H 1 80 87 105 L2 43 48 60 28 34 40 H 2 39 51.5 49 D 52 52 52 Weight 0.7 1.0 1.7-6
TS-1 Maximum Continuous Discharge Capacity Chart W: Discharge capacity L/h P: Working differential pressure kpa This chart shows the maximum discharge. In designing a system, set a sufficient safety factor (two or three times). -7
Radiator Trap TS-3 The TS-3 radiator trap, like the TS-1, is bellows thermostatic type and supports a working pressure of up to 0.2 MPa. It is used for a wide variety of radiators for heating. Features 1. Compact, lightweight and reduced noise. 2. Prevents freezing damage since designed not to allow condensate to remain inside. 3. Quickly discharges cold condensate and air at the start of operation. 4. The valve and valve seat are made of stainless steel. Fluororesin is used for the cover gasket, making disassembly and assembly easy. TS-3A <Angle type> Specifications Application Working pressure Maximum temperature Body Valve Material Valve seat Thermoelement Union Dimensions (mm) and Weights (kg) TS-3A Connection Steam condensate 0.01-0.2 MPa 135 C Cast bronze Brass Stainless steel Phosphor bronze Brass Inlet: JIS R screwed (union joint) Outlet: JIS Rc screwed * Recommend model TS-1H for 25A of maximum working pressure 0.2 MPa. 15A 20A d L H 1 80 35 87 41 H 2 74.5 76.5 Weight 0.5 0.6 TS-3S <Straight type> TS-3A <Angle type> -8
TS-3 TS-3S 15A 20A d L1 85 94 L 2 38 41 L 3 123 135 H 1 28 34 H 2 67.5 69.5 Weight 0.5 0.7 TS-3S <Straight type> Maximum Continuous Discharge Capacity Chart 15A, 20A W: Discharge capacity L/h P: Working differential pressure MPa This chart shows the maximum discharge. In designing a system, set a sufficient safety factor (two or three times). -9
Radiator Trap TS-4 Wax type The TS-4 radiator trap uses a wax type thermoelement for the heat sensing unit and supports a working pressure of up to 0.35 MPa. It is used for a wide variety of radiators for heating. Features 1. Compact, lightweight and reduced noise. 2. Freezing damage can be prevented since designed not to allow condensate to remain inside it. 3. Quickly discharges cold condensate and air at the start of operation. 4. Stainless steel made valve and valve seat. Fluororesin is used for the cover gasket, making disassembly and assembly easy. TS-4A <Angle type> Specifications Application Working pressure Maximum temperature Body Valve Material Valve seat Thermoelement Union Dimensions (mm) and Weights (kg) TS-4A 15A 20A Connection d L H 1 80 35 87 41 Steam condensate 0.02-0.35 MPa 150 C Cast bronze Stainless steel Stainless steel Brass, others Brass Inlet: JIS R screwed (union joint) Outlet: JIS Rc screwed H 2 77.5 79.5 Weight 0.5 0.7 TS-4S <Straight type> TS-4A <Angle type> -10
TS-4 TS-4S 15A 20A d L 1 85 94 L 2 38 41 L 3 123 135 H 1 28 34 H 2 70.5 72.5 Weight 0.6 0.7 TS-4S <Straight type> Maximum Continuous Discharge Capacity Chart 15A, 20A W: Discharge capacity L/h P: Working differential pressure MPa This chart shows the maximum discharge. In designing a system, set a sufficient safety factor (two or three times). -11
Radiator Valve FV-2 The FV-2 radiator valve is designed to use with radiators for heating using steam. Features 1. Totally free of leakage due to bellows pack less type. 2. Complete close with a fluororesin disc. 3. Usable for not only steam but cold and hot water. FV-2A <Angle type> Specifications Application Maximum pressure Maximum temperature Body Material Union Valve disc Connection Steam (cold and hot water) 0.3 MPa 150 C Cast bronze Brass PTFE Inlet: JIS Rc screwed Outlet: JIS R screwed (union joint) FV-2S <Straight type> Dimensions (mm) and Weights (kg) 15A 20A 25A 32A d L 1 L 2 H 1 H 2 H 3 H 4 D 1 1-1/4 65 75 86 102 35 38 42 52 28 33 38 44 101 108 117 130 17 21 25 28 95 101 109 117 15 20 25 25 Weight Angle type Straight type 0.5 0.6 0.66 0.78 0.96 1.02 1.39 1.54 Maximum Flow Rate Chart (For Steam) 15A 20A 25A 32A 0.05 16 28 44 64 FV-2A <Angle type> 0.1 21 36 57 84 Differential pressure MPa 0.15 0.2 25 30 44 52 70 83 103 122 Since this table shows the maximum discharge, set a sufficient safety factor. 0.25 0.3 35 40 60 71 98 111 142 161 FV-2S <Straight type> (kg/h) -12
Radiator Valve HV-3 Return valve combined type HV-3 is used as a radiation valve and return valve for cold and hot water heat radiator. It is used in a building and housing. Features HV-3A <Angle type> 1. General valve structure and the valve is completely closed with a fluororesin disc. 2. Small handle torque by a fluororesin mold gland packing. 3. No rust and tarnish by chromium-plating on the outside. HV-3S <Straight type> Specifications Application Maximum pressure Maximum temperature Body Material Valve Brass Connection Cold and hot water 0.6 MPa 90 C Bronze Fluororesin Brass Inlet: JIS Rc screwed Outlet: JIS R screwed (union joint) When using the return valve, remove the handle after adjusting the flow rate as needed. Dimensions (mm) and Weights (kg) 59-63 62-68 65-69 70-76 Angle type Weight Straight type HV-3A<Angle type> HV-3S<Straight type> -13
HV-3 Pressure Loss Chart Nominal size V: Flow rate L/min (A): Angle type (B): Straight type P: Pressure loss MPa Precautions for operation Tightening pressure of the packing may decrease during transportation and storing. In this case, please additionally fasten the gland nut before using the valve. If external leakage has been neglected, leakage may not stop by additional tightening. Please check the valve daily and do the additional fastening earlier. -14
Thermo Radiator Valve 1 Series 1 series are used for radiator heater at school, hospital, hotel and office. It can adjust the heating temperature for each rooms and control the room temperature precisely with economy. Straight valve with wax type TH sensor Features 1. Self-acting temperature regulator requires no auxiliary power. 2. Available with both hot water and steam. 3. Have a choice 3 valve types depends on pipe installation. Angle type, horizontal angle type and straight type. 4. Have a choice 3 thermostat types depends on application., wax type and remote mount type. 5. The valve automatically operates in accordance with room temperature. It prevents excess heating and leads to saving energy. Angle valve with bellows type LH sensor Horizontal angle valve with bellows type LH sensor Specifications Sensor Application Hot water Steam Maximum pressure 1.0 MPa 0.05 MPa Allowable back pressure 0.05 MPa or less Maximum temperature 120 C 110 C Material Body Valve Connection Type Bronze or Brass (nickel plate) EPDM Inlet: JIS Rp screwed Outlet: JIS R (union joint) LH TH FH Bellows Wax Remote mount Room temp. adjustable range 7-28 C 7-28 C 7-28 C Scale and adjust temperature 0: Valve completely close (differential pressure 0.1 MPa or less). : For freezing prevention Capillary length 2 m or 5 m * * Available with capillary of up to 10 meter (Model: 101-2297). Available with thermostat with remote sensor (Model: 101-1665) for the place where sensing room temperature is difficult due to obstruction. Please inquire for detail. With Remote sensor * TH type is a remodeled product of DH type and it is compatible. -15
1 Series Model and Dimensions (mm) Valve Dimensions Type Model No. 58 27 53 No.1-1004 Angle 66 29 53 No.1-1006 1 75 34 61 No.1-1008 Horizontal angle 58 64 40 37 27 47 No.1-1404 No.1-1406 No.1-1104 Straight No.1-1106 1 No.1-1108 * Available with nominal size 32A for angle and straight type. Sensor Model No.101-1465 Model No.101-3066 Wax type Model No.101-2295 (Capillary tube 2 m) Model No.101-2296 (Capillary tube 5 m) (Remote mounted type) Angle type Horizontal angle type Straight type At the Time of Order Select the valve and sensor in accordance with pipe installation and application. The valve and sensor are sold separately so please inform the requiring model number. -16
1 Series Flow Rate Chart KV value P: Pressure loss MPa Difference from set temperature Hot water flow rate is about 0 L/h, when ΔP = 0.003 MPa and temperature decreased 2K (2 C) from set temperature. <Installing example> <Handling cautions> Do not install the sensor to valve during construction, since the valve and sensor are separated. Surely fix the sensor and valve after construction. Flush well the radiator and pipes in order to avoid scale problem inside the system. Please install the sensor at the place where precise temperature sensing is possible. The valve may not able to operate stably, if it is installed at the backward of curtain, furniture or radiator panel. Also when exposed to direct sunlight or draft. Install the sensor sideways. -17
Return Valve 109 Series Angle type Straight type Necessary for hot water controlled radiator heater. 109 series return valve Able to control the flow minutely. Specifications Application Maximum pressure Maximum temperature Body Material Valve Connection Cold and hot water 1.0 MPa 120 C Bronze or Brass (nickel plate) Brass Inlet: JIS Rp screwed Outlet: JIS R (union joint) Model and Dimensions (mm) Angle Straight Angle type Model No. Model No. Straight type -
109 Series Return Valve Flow Rate Chart Hot water flow rate (L/h) Flow rate at each rotation time 4rotation 3rotation 2rotation 1-rotation 1rotation rotation rotation How to adjust the flow rate 1. Remove the hexagon cap on the top and fully screw it clockwise by hexagon wrench (nominal 4). 2. Consider the heater capacity and operating pressure then decide the valve open level from the flow rate chart. 3. Twist the hexagon wrench counterclockwise for required rotation time and adjust the flow rate. 4. Attach the hexagon cap and tighten. 1/4rotation P: Pressure loss MPa The flow rate of chart is the reference value. Option/Service Tool Model No.109-0551 <Usage Example> Valve This tool can keep the valve installed even when removing the water from system. How to use is just remove the hexagon cap of return valve and connect with the tool. Able to drain water easily by twisting the handle. -19
MEMO -20