The Opal Reactor s I&C Systems Charles R Morris Ex Group Leader Instrumentation and Control OPAL Engineering From a January 12 2007 IAEA Presentation 1
Topics OPAL General Information Instrumentation Interconnection Reactor Protection Systems Post Accident Monitoring System Reactor Control and Monitoring System Human Machine Interface Radiation Monitoring 2
The OPAL Facility 3
OPAL Reactor General Information OPAL stands for Open Pool Australian Lightwater reactor. Designed by INVAP Argentina 20 MWth core power, which correlates to a flux of 10 14 neutrons per cm 2 per second Compact core (approx 450mm cubed) compatible with non pressurized cooling system Upwards forced cooling of reactor core, no pumps needed for core cooling once shutdown D 2 O reflector with intermediate cooling system 35 Day Operating Cycle with 2 Day Refueling 4
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Reactor Pool 6
Instrumentation Interconnection Main Control Room Reactor Control and Monitoring System (RCMS) Cat 2 I Post Accident Monitoring System (PAM) Cat 1 Emergency Control Centre I I First Reactor Protection System (FRPS) Cat 1 I Second Reactor Protection System (SRPS) Cat 1 First Shutdown System (FSS) Cat 1 I I Second Shutdown System (SSS) Cat 1 I Digital Hard-wired Cat 1 Isolation Device 7
Reactor Protection Systems FRPS and SRPS Nucleonics 8
OPAL Reactor Protection Systems First Reactor Protection System, Digital Triplicated Triconex Systems Functions Fast Insertion of Control Rods Reactor Start Up Containment Energy Removal Reactor Containment Isolation 9
FRPS Interconnection Triconex sampling rate too slow to satisfy nucleonic trip requirements Nucleonics Train 1 Nucleonics Train 2 Nucleonics Train 3 Flow Temp Pressure Position Seismic Tricon Train 1 Tricon Train 2 Final Actuation Logic Relays Reactor Trip Radiation Power Tricon Train 3 Availability 10
Second Reactor Protection System Description Analogue system Foxboro Spec 200 Analogue Technology Certified Class 1E (nuclear) applications. Operating in over 100 Nuclear Power Plants with over 1,000,000 modules in operation 11
SRPS Interconnection Nucleonics Temp SPEC 200 Train 1 Temp Pressure Seismic SPEC 200 Train 2 Final Actuation Logic Relays Reactor Trip Level FSS Failure SPEC 200 Train 3 12
Second Reactor Protection System Function Partial draining of the Reflector Vessel 13
Post Accident Monitoring Duplicated System for redundancy No Control features other then video and audio Duplicated displays in the MCR and ECC Spec 200 analogue system 14
Foxboro I/A Series, Distributed Control System Reactor Control & Monitoring System Interface to First and Second Reactor Protection Systems through read only communication 15
Rack mounted Desktop Pedestal/Wall Panel Main Console Radioprot. Facilities SU-501 SU-502 SU-503 SU-504 SU-505 SU-506 RCMS-FCMS Architecture Shift Supervisor SU-507 RCMS FCMS NAA SU-510 SU-511 Irradiation Facility NBEX CBLIFT HUB HUB CBLIFT SU-301 PTS SU-509 NBEX SU-508 NODEBUS Reactor Mngr Local Supervision Units (Ethernet) AW51E SU-101 AW51D SU-102 Health Physics SU-204 AW51D SU-103 Emergency Console NTD SU-513 SU-201 SU-202 SU-203 Radioprot. NODEBUS Neutron Beam SU-104 CNS SU-514 SU-001 SU-002 SU-003 SU-601 HUB SU-701 HUB NBEX NODEBUS NBEX NBEX NODEBUS NBEX CP101 CP102 CP103 CP104 CP105 CP106 CP107 CP108 CP109 CP110 Level +13 +10 +0 REACTOR SRPS PAM 103 105 401 502 404 Nucleonic Channels 507 FRPS (Tricon) RMS FoxGuard 504 403 101 505 NBF & CNS 102 506 CNS-PS 503 402-5 004 006 005 007 003 008 009 001 Irradiation Facility 010 901 902 COOLING TWR 601 AUX. BDG 702 703 705 704 SUBSTATION 706 708 710 711 16
Reactor Control & Monitoring System Foxboro I/A Series DCS with two separate functions, RCMS and FCMS Foxboro Proprietary Communication links to the three Triconex safety trains Modbus communication with: Cold Neutron Source, Eurotherm controller Radiation Monitoring, INVAP µprocessors Rod Control, Siemens PLC Building HVAC system Fire Protection System Diesel Generators 17
Primary Cooling RCMS Display 18
Typical Trip Logic RCMS Display 19
Human Machine Interface Operator Consoles Visual Display Units driven by the RCMS Hardwired control and indication panels Protection Systems Parameters Control Rods PAM Panel PA System, video control, trending Dedicated function visual display units Alarm manager Radiation Monitoring, Electrical, Irradiation Facilities 20
Main Control Room 21
Emergency Control Centre 22
Safety Wall Panels 23
Radiation Monitors Monitoring of Liquids Liquid Effluent Monitors Failed Fuel and Rig Monitors Liquid Systems Monitors Monitoring of Gases Air Effluent Monitors Tritium Monitors Area Monitoring (Personnel Protection) Area Radiation Monitors Neutron Dose Rate Monitors Monitoring of Personnel Walk Through Contamination Monitors Wall Mounted Friskers 24
Radiation Monitors Stack Secondary Water Area Fuel Liquid Waste Personnel 25
20Mw Cherenkov Effect 26