Seal Sentry Series 10 Bead Detection System

Seal Sentry Series 10 Bead Detection System Customer Product Manual P/N 321 289D02 This equipment is regulated by the European Union under WEEE Directive 2002/96/EC). See www.nordson.com for information about how to properly dispose of this equipment. NORDSON CORPORATION DULUTH, GEORGIA USA www.nordson.com

Nordson Corporation welcomes requests for information, comments and inquiries about its products. General information about Nordson can be found on the Internet using the following address: http://www.nordson.com. Address all correspondence to: Nordson Corporation Attn: Customer Service 11475 Lakefield Drive Duluth, GA 30097 Notice This is a Nordson Corporation publication which is protected by copyright. Original copyright February 2001. No part of this document may be photocopied, reproduced, or translated to another language without the prior written consent of Nordson Corporation. The information contained in this publication is subject to change without notice. Trademarks AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Baitgun, Blue Box, CanWorks, Century, CF, Clean Coat, CleanSleeve, CleanSpray, ColorMax, Control Coat, Coolwave, Cross-Cut, Cyclo-Kinetic, Dispensejet, DispenseMate, DuraBlue, Durafiber, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, EFD, ETI, e.stylized, Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Heli-flow, Helix, Horizon, Hot Shot, icontrol, iflow, Isocoil, Isocore, Iso-Flo, itrax, Kinetix, Little Squirt, Magnastatic, March, MEG, Meltex, Microcoat, Micromark, MicroSet, Millennium, Mini Squirt, Mountaingate, MultiScan, Nordson, OptiMix, Package of Values, Pattern View, PermaFlo, Plasmod, Porous Coat, PowderGrid, Powderware, Printplus, Prism, ProBlue, Pro-Flo, ProLink, Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, Seal Sentry, Select Charge, Select Coat, Select Cure, Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, SureBead, Sure Clean, Sure Coat, Sure-Max, Tracking Plus, Trends, Tribomatic, Ultrasaver, UpTime, Veritec, VersaBlue, Versa-Coat, Versa-Screen, Versa-Spray, Walcom, Watermark, and When you expect more. are registered trademarks of Nordson Corporation. Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AquaCure, ATS, Auto-Flo, AutoScan, Blue Series, Check Mate, Classicblue, Controlled Fiberization, Control Weave, CPX, DispensLink, Dry Cure, DuraBraid, DuraCoat, DuraDrum, DuraPail, Easy Clean, EasyOn, Eclipse, E-Nordson, Equi=Bead, ESP, Fill Sentry, G Net, G Site, HDLV, ion, Iso-Flex, itrend, Lacquer Cure, Lean Cell, Logicomm, Maverick, Maxima, MicroFin, MicroMax, MiniBlue, Minimeter, Multifil, Myritex, OptiStroke, PatternPro, PCI, Powder Pilot, Powercure, Primarc, Process Sentry, Prodigy, Pulse Spray, Quad Cure, Ready Coat, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureSeal, Sure Wrap, Swirl Coat, Tempus, ThruWave, Trade Plus, Trak, TrueBlue, Ultra, Ultrasmart, Universal, Vantage, Vista, Web Cure, and 2 Rings (Design) are trademarks of Nordson Corporation. Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners rights. 65-SVC10-MA-01 321 289D02 Issued 2/10 2010 Nordson Corporation All rights reserved

Seal Sentry Series 10 Bead Detection System Safety WARNING: Allow only qualified personnel to perform the procedures described in this manual. WARNING: Turn off the system power switch and disconnect the power cord from the power source before disassembling the unit for service. WARNING: The system must be properly grounded and fused according to its rated consumption. Refer to the ID plate on the bottom of the control unit. System Overview Application Requirements Bead Sensor 10 50 mm (0.4 2 in.) Minimum mounting distance from bead: 10 mm (0.4 in.) Maximum mounting distance from bead: 50 mm (2 in.) 5739253A Ideal target area width for field of view: 12 mm or less (0.47 in.) Maximum target area width for field of view: 18 mm (0.65 in.) 12 mm >18 mm 5739254A Issued 2/10 1 65-SVC10-MA-01

System Overview (contd.) Photo Trigger Trigger must be set to activate during bead detection process. Trigger must be set to activate on the next product AFTER the last bead passes under the bead sensor. Installation must not provide more than one trigger signal per product. General Information Bead detection mode only sensor must look at exposed glue bead. Maintain constant line speed, or minimize speed changes. 5739255A 65-SVC10-MA-01 2 Issued 2/10

System Components 1 3 2 5 4 Inspect the Components 1. Control unit 2. Bead sensor 3. Bead sensor cable 4. Photo trigger (extension cable not shown) 5. Ship-with kit Issued 2/10 3 65-SVC10-MA-01

Specifications Input: Relay contact output rating maximum: Minimum bead size: Maximum line speed: Bead sensor: Fault output: Field of view: 85 260 VAC, 3A, 1 phase, 50/60 Hz 4A, 230 VAC 1.5 mm @ 20 m/min (0.06 in. @ 66 ft/min) 300 m/min with a 60 mm bead (1,000 ft/min, 2.4 in. bead) Infrared Normally open or Normally closed relay contact 12 to 18 mm (0.47 to 0.65 in.) 10 to 50 mm (0.8 to 2 in.) from substrate NOTE: Minimum bead size and maximum line speeds are dependent on the quantity of heat present and will vary based on the application temperature of the adhesive. Published specifications are with an application temperature of 175 C (350 F) and a minimum bead width of 3 mm (0.12 in.). Dimensions Control: 205 x 205 x 85 mm (8 x 8 x 3.4 in.) Sensor: 25 x 27 x 65 mm (1 x 1.06 x 2.6 in.) Sensor mounting/spacing: 40 mm (1.57 in.) Ratings and Certification Control enclosure: IP52 Sensor enclosure: IP65 Certification: CE 205 mm (8 in.) 165 mm (6.5 in.) Bead Sensor 205 mm (8 in.) M6 40 mm; (1.6 in.) 165 mm (6.5 in.) Control Unit 18 mm; (0.71 in.) Size specification of equipment 5739279A 65-SVC10-MA-01 4 Issued 2/10

Installation 1. Inventory and inspect the system components. 2. Mount the control unit next to or on the packaging machine. 10 50 mm (0.4-2 in.) 3. Mount the bead sensors. No closer than 10 mm (0.4 in.) to the substrate No farther than 50 mm (2 in.) from the substrate 5739253A Set the target area to be viewed between 12 to 18 mm (0.5 to 0.65 in.). 12 mm >18 mm Position the angle of the bead sensor at no more than 30 degrees from perpendicular. 90 120 >120 5739257A Issued 2/10 5 65-SVC10-MA-01

Installation (contd.) 4. Mount the trigger. The trigger must: detect the product before the first bead sensor detects the first bead 5739260A not detect the next product before the last bead sensor finishes detecting the last bead, and not trigger more than once on the same product 5739255A 5. Connect the bead sensor(s) and photo trigger(s) to the control unit. Bead Sensors S = Bead Sensor P = Photo Trigger Photo Triggers 5739280A 65-SVC10-MA-01 6 Issued 2/10

6. Open the control unit cabinet and connect the input power. 85-260 VAC, 3A, 1 PE = Ground N = Neutral L = Line ON 1234 Input 85 260 VAC 7. Connect the warning or other device to the control unit relay output. 4 amps maximum 230 VAC maximum ON 1234 Relay Output 4 amps 230 VAC Issued 2/10 7 65-SVC10-MA-01

Programming Initial Settings 1. Configure the fault output relay for the type of contact action required. 2 Position 1 (Down) = Normally Open 1 Position 2 (Up) = Normally Closed 5739237A 2. Select the number of photo triggers installed with DIP-Switch Position 4. ON = 1 photo trigger OFF = 2 photo triggers X 5739238A Bead sensors 1-4 on trigger 1 Bead sensors 1 and 2 on trigger 1 Bead sensors 3 and 4 on trigger 2 5739231A 65-SVC10-MA-01 8 Issued 2/10

3. Set the duration of the alarm. 5739239A Table -1 Alarm-output Software SS Version 1.1 Alarm Duration Dip Switch Position 1 Dip Switch Position 2 Dip Switch Position 3 1 second 0 0 0 2 seconds 1 0 0 4 seconds 0 1 0 8 seconds 1 1 0 16 seconds 0 0 1 32 seconds 1 0 1 34 seconds 0 1 1 128 seconds 1 1 1 Table -2 Alarm-output Software SS Version 1.12 (P/N 377 215) Alarm Duration Dip Switch Position 1 Dip Switch Position 2 Dip Switch Position 3 100 ms 0 0 0 150 ms 1 0 0 200 ms 0 1 0 250 ms 1 1 0 300 ms 0 0 1 350 ms 1 0 1 400 ms 0 1 1 450 ms 1 1 1 Issued 2/10 9 65-SVC10-MA-01

Programming (contd.) Table -3 Alarm-output Software SS Version 2.0 (P/N 377 359) Alarm Duration Dip Switch Position 1 Dip Switch Position 2 Dip Switch Position 3 100 ms 0 0 0 200 ms 1 0 0 1 second 0 1 0 2 seconds 1 1 0 3 seconds 0 0 1 4 seconds 1 0 1 5 seconds 0 1 1 6 seconds 1 1 1 Controls and Indicators TM 1 2 3 4 5 5739258A Location of Controls and Indicators 1. Run/Idle key 2. Alarm key 3. Percentage lights 4. Active sensor light 5. Active photo trigger lights 65-SVC10-MA-01 10 Issued 2/10

Programming for a New Adhesive Pattern Dynamic Calibration 1. Start production line and adjust bead size and placement to desired specifications. Product Flow 5739281A 2. Turn the system power switch ON. System is in IDLE mode. 50% light blinks. 5739272A 3. Press RUN/IDLE key for 5 products or 2 seconds. Release RUN/IDLE key. Percentage lights will increase to 50%. 4. Press RUN/IDLE key to place system in run mode. 5739263A RUN light will be ON. System is dynamically calibrated for standard bead size. All sensors are set to 50% fault level. Idle Run 5739266A Issued 2/10 11 65-SVC10-MA-01

Changing Fault Threshold 1. Press ALARM key for 2 seconds. System can either be in RUN or IDLE mode. Active bead sensor light is ON. 2. Press RUN/IDLE key to select the desired threshold level. Percentage lights activate, indicating the level selected. S1 S2 S3 S4 P1 P2 5739262A 3. Press ALARM key to select the next bead sensor. Repeat STEP 2 to select the desired threshold level for the new bead sensor. Repeat until all bead sensor thresholds are set to their desired level. 4. Press ALARM key for 2 seconds to return to RUN mode. 5739276A S1 S2 S3 S4 P1 P2 5739264A 65-SVC10-MA-01 12 Issued 2/10

Operation Daily Operation 1. When inspection is not required, press RUN/IDLE key to deactivate system. IDLE 5739274A 2. When inspection is required, press RUN/IDLE key to activate system. ACTIVE 5739275A 3. For maintenance, turn system power OFF. 5739272A General Maintenance Clean bead sensor lens with mild agent once every day/shift or as required. Clean 5739282A General Operation Characteristics of the Control Unit After the system main power has been cycled OFF/ON, when system power is restored and the RUN/IDLE key is pressed to activate the system: The control unit will automatically perform dynamic calibration. The control unit will automatically reset the fault threshold levels to 50%. If required, repeat the fault threshold setup procedure. Refer to Changing Fault Threshold, Programming Section. Issued 2/10 13 65-SVC10-MA-01

Troubleshooting Use the following guidelines to identify any problems that occur during operation. Problem Possible Cause Corrective Action 1. No LED Reading Blown fuse Damaged cable Faulty sensor Replace. 2. No product inspection System not in RUN mode Verify that Button 1 (RUN/IDLE) is in RUN position. 3. No/erratic product detection Trigger sensor not functioning properly Sensitivity settings on trigger too high Trigger not mounted securely Sensitivity adjustment on trigger not set to proper setting. Increase or decrease as required. Inspect and clean. If sensor is damaged, replace. Check PIN outputs to verify sensor operation and fault readouts. Lower sensitivity setting. Check mounting and increase sensitivity setting. 65-SVC10-MA-01 14 Issued 2/10

Parts List Part Number Description 377051 Control Unit, Seal Sentry Series 10 377052 Bead Sensor, Seal Sentry Series 10 377066 Extension cable, bead sensor, 1 m, straight connector 377067 Extension cable, bead sensor, 1.5 m, straight connector 377068 Extension cable, bead sensor, 3 m, straight connector 313783 Extension cable, bead sensor, 5 m, straight connector 377069 Extension cable, bead sensor, 1 m, 90 degree connector 377070 Extension cable, bead sensor, 1.5 m, 90 degree connector 377071 Extension cable, bead sensor, 3 m, 90 degree connector 313784 Extension cable, bead sensor, 5 m, 90 degree connector 332736 Bracket, universal, square bar, 13 mm x 13 mm 328800 Bracket, universal, round bar, 13 mm 313785 Photocell Kit, fiber optic, 2 m cable 311305 Extension cable, photocell, 5 m 377215 Chip, CPU, 100 ms (Optional) Recommended Spare Parts Part Number 377072 Circuit board, keypad 377073 Keyboard, operator 377074 Power supply 377075 Control board, Main, CPU Local Purchase Fuse, F-type, 3.15 amp., 230 VAC Description Issued 2/10 15 65-SVC10-MA-01

Wiring and Electrical Power Supply PE Keypad Circuit Board GND +24 VDC Fuse 20 Pin Cable +24 VDC 1 2 3 L N CPU SR 1 SW1 SW2 PE N L 18 Pin Cable 1 2 PEN L L1 N C1 C2 L L1 N Bus Board B1 T1 B2 B3 T2 B3 Power Switch 5739277A B1 B4 Bead Sensor (Female/Front) 5 5 6 4 2 4 3 T1 T2 Photo Trigger (Female/Front) 3 1 1 2 1. Interface 2. Signal Out 3. Signal Ground 4. +24 VDC 5. Ground 6. Not used 1. Ground 2. +24 VDC 3. Signal 4. Not Used 5. Not Used SR 1 Pin 1 +5 VDC 2 GRD 3 +24 VDC C2 Power Input Terminal PE Ground N Neutral L Line C1 Alarm Output Terminal 1 2 Relay Relay Switches SW1 SW2 SW 1/3 SW1 4 SW2 UP SW2 Down Output Duration Trigger Quantity Normally Open Output Relay Normally Closed Output Relay 5739278A 65-SVC10-MA-01 16 Issued 2/10

Wiring and Electrical (contd..) Bead Sensor 100 % 50% Alarm Threshold Bead Sensor Output Signal Trigger Active (Product Length) 0 Trigger Active (Product Length) Bead Sensor 100 % 50% Alarm Threshold Bead Sensor Output Signal Trigger Active (Product Length) 0 Trigger Active (Product Length) Graphic explanation of Threshold 5739273A Issued 2/10 17 65-SVC10-MA-01

65-SVC10-MA-01 18 Issued 2/10

EC Declaration of Conformity for Adhesive and Sealant Application Equipment conforming to European Council Directives PRODUCT: Seal Sentry Series 10 Bead Detection System APPLICABLE DIRECTIVES: Low Voltage Directive: 2006/95/EC Electromagnetic Compatibility Directive: 2004/108/EC STANDARDS USED TO VERIFY COMPLIANCE: EN 55011 EN 61000-6-2 EN 61010 1 PRINCIPLES: This product has been manufactured according to good engineering practice. The product specified conforms to the directives and standards described above. Peter Lambert, Vice President Adhesives Dispensing Systems Technical File Contact: Dieter Ziesmer Nordson Engineering GmbH Lilienthalstrasse 6 21337 Lueneburg GERMANY Date: 10/June/2010 Nordson Corporation 28601 Clemens Road Westlake, Ohio DOC025R3