The. Injection Mixing Control Stk# Boiler. L September 26, Single Zone Demand OR. System Pump Direct wiring

Transcription

1 The Floor System Mixing ontrol Stk# 3320 eturn sensor View Monitor Misc F Demand None Test off red red not testing testing testing paused For maximum heat, press and hold Test button for 3 seconds. Made in anada Power 20 V (ac) 0 VA elays 20 V (ac) 0 A /3 hp, pilot duty 20 VA NTL/ Demands 2 V (ac/dc) 0.5 VA L ontrol 3320 Signal wiring must be rated at least 300 V. Modulating Do not apply power D om Ind / Boil om Mix Out Power 2 V om 0-0 Dem -Dem+ Floor et Blk Blu ed 6 7 Enable 8 9 Pump Single Zone Demand O Multiple Zone Demand Floor DD Modulating Motor System Pump Direct wiring Optional Indoor 2 Volt Power (20VA min.) Optional Slab Optional eturn sensor Water L63320 September 26, 2006

2 Mechanical Schematic (TEH 6.) Mixing ontrol Stk# 3320 Application: Electronic Small Source or Domestic Hot Water er (where approved) and circuit (one low temp. injection circuit - automatic tempering/modulating of the water temperature for floor heating) Back Flow Preventer Auto Float air vent ontrol Optional Indoor or Floor Stat /2" Water Make Up 3320 High Limit Aquastat Expansion Tank Modulating Valve Temperature Gauge Manifold Primary Pump P-2 P- Sidestream Filter Note: Tees are to be a maximum of four pipe diameters apart Thermal Loop Min. 6" Drop Bypass piping Size Smaller that System Piping Pressure balancing bypass is required when thermostats are used Note: Air vents, expansion tanks, pressure relief valves etc. For boiler as per local codes. Drawings are for suggested system layout only. User must determine if system layout will work for their particular application Use isolation ball valves for all circuits and components. Thermal loop offset must be 6" drop minimum. branch from primary loop to be a minimum 6" drop. Balancing valve should be a globe valve. ontrol Sequence: Indoor/outdoor injection control unit provides the correct water temperature for the radiant floor system. By correlating outside air temperature, supply water temp. & room temperature the control unit then operates the injection valve & motor which in turn modulates the supply water temperature to the floor. For electrical rough in instructions use either ELET. &.5 (for Standard 3 Wire) or ELET.8 &.9 (for Stat Wiring). (Note: when using ELET.8 &.9 instructions, ignore -way mixing valve requirements). Temperature balancing bypass to be adjusted as per manufacturer's instructions. System pump (P-) to be activated by the indoor/outdoor injection control. Primary pump (P-2) to be opened by the internal boiler relay. Allow for a separate disconnect switches. 2

3 Electrical Schematic (ELET 6.) Mixing ontrol Stk# 3320 Application: mixing control activating secondary pump for the low temperature manifold circuit. c/w system pump (P-), and primary pump (P-2). Optional Indoor or Floor ontrol 3320 lass II lass II 2 2 0/220 Vac Modulating Valve Primary Pump P-2 P- Optional eturn Note: If only an indoor or floor sensor is used without thermostats or Stat, then power is required at terminals & 2. SL Stat 0226 Power 2 Mixing Demand 3 D Demand 5 OM Do not apply power here 6 Ind/ Floor 7 Boil et 8 OM 9 Mix 0 Out Power 0 A 2V Blk OM Blu 0-0 ed 3320 ontrol 0 A 6 7 Enable 0 A 8 9 Pump To 2 Vac lass II Indoor eturn (O optional floor sensor) ontacts 2 Vac lass II Zone Valve Motor L N 0 V or 220 V 2V P- P-2 Note: Drawings are for suggested electrical diagrams only User must determine if electrical diagram will work for their particular application. User must also confirm all diagrams with manufacturer diagrams of each particular control chosen. In all cases manufacturer equipment diagrams will take precedence over electrical diagrams. All wiring as per applicable electrical codes If only the indoor/floor sensor is used without thermostats or Stat then power is required at terminals & 2. 3

4 Mechanical Schematic (TEH 6.5) Mixing ontrol Stk# 3320 Application: Electronic ast iron high mass boiler c/w 3 circuits (Fully-automatic) (one low temp. injection circuit - automatic tempering of the water temperature for floor heating plus end switch zone motors) (two high temp. circuits; fan coil and domestic indirect fired hot water heater) ontrol Optional Indoor or Floor Zone Thermostat Zone Thermostat 3320 (Note: The manifold at the highest location should be equipped with an air vent) Fan oil Zone Valve + Motor (or 3 way diverter valve) Zone Thermostat Zone Valve + Motor (or 3 way diverter valve) Manifold 2 Manifold Zone Valve + Motor (or 3 way diverter valve) Modulating Valve P- Temperature Gauge Back Flow Preventer /2" Water Make Up Auto Float air vent IF Aquastat Third Party full port zone valve IFHWH Sidestream Filter Pressure Activated Bypass Valve High Limit Aquastat Expansion Tank P-3 P-2 Optional eturn eturn/ tie-in to be maximum pipe diameters apart (see notes below) Note: To maintain proper flow tough boiler, piping MUST be completed as shown. ie. IFHWH supply & return connections to be tied in BEFOE the mixing valve Thermal traps must be used to prevent uncontrolled heat-up from hot water migration. (drop piping a minimum of 6") Note: Air vents, expansion tanks, pressure relief valves etc. For boiler as per local codes. Drawings are for suggested system layout only. User must determine if system layout will work for their particular application Use isolation ball valves for all circuits and components. ontrol Sequence: Indoor/outdoor injection control unit provides the correct water temperature for the radiant floor system. By correlating outside air temperature, supply water temp. & room temperature the control unit then operates the injection valve & motor which in turn modulates the supply water temperature to the floor. For electrical rough in instructions use ELET. &.5 (for Standard 3 Wire). Temperature balancing bypass to be adjusted as per manufacturer's instructions. System pump (P-) to be activated by the indoor/outdoor injection control. Primary pump (P-2) to be opened by the internal boiler relay. P-3 to be operated by relay. Allow for a separate disconnect switches. (Note: Pressure activated bypass for P- is required to maintain consistent flow tough manifolds.

5 Electrical Schematic (ELET 6.5) Mixing ontrol Stk# 3320 Application: Mixing ontrol activated by individual end switch zone motors and valves for the low temperature manifold circuit. End switch contacts activate the high temperature DHW tank & Fan oil circuit. Domestic Hot Water Tank and Fan oil on Primary ircuit. High mass boiler c/w primary (P-2) and system (P-) and (P-3) pumps. Optional Indoor or Floor ontroller 3320 lass II 0/220 Vac Thermostats DHW Aquastat DHW Tank Fan oil Zone Thermostats 3 3 P-3 Valve P-2 Optional eturn P- Fan oil Thermostats Zone Thermostats DHW Tank Aquastat (=) W W 3320 ontrol ES ES ES Do not apply power here 0 A 0 A 0 A 2 Demand 3 D Demand 5 OM 6 Ind/ Floor 7 Boil et 8 OM 9 Mix 0 Out Power 2V OM 0-0 Blk Blu ed 6 7 Enable 8 9 Pump L N - = 503 elay (2Vac / 3pole) -2 = 502 elay (2Vac / 2pole) Max. Pump / 0Vac Max. Pump /3 220Vac 2 Vac lass II 0 V or 220 V 2V P To ontacts Indoor eturn (O optional floor sensor) Zone Valve Motor ontacts L N P-2 P- Note: Drawings are for suggested electrical diagrams only User must determine if electrical diagram will work for their particular application. User must also confirm all diagrams with manufacturer diagrams of each particular control chosen. In all cases manufacturer equipment diagrams will take precedence over electrical diagrams. All wiring as per applicable electrical codes 5

6 Mechanical Schematic (TEH 6.6) Mixing ontrol Stk# 3320 Application: Electronic ast iron high mass boiler c/w 3 circuits (Fully-automatic) (one low temp. injection circuit - automatic te mpering of the water temperature for floor heating plus Stat controls) (two high temp. circuits; fan coil and domestic indirect fired hot water heater) ontrol Optional Indoor or Floor Stat Zone Thermostat 3320 Fan oil Zone Valve + Motor (or 3 way diverter valve) Zone Valve + Motor (or 3 way diverter valve) Manifold 2 (Note: The manifold at the highest location should be equipped with an air vent) Manifold Zone Valve + Motor (or 3 way diverter valve) Modulating Valve P- Temperature Gauge Back Flow Preventer /2" Water Make Up Auto Float air vent IF Aquastat Third Party full port zone valve IFHWH Sidestream Filter Pressure Activated Bypass Valve High Limit Aquastat Expansion Tank P-3 P-2 Optional eturn eturn/ tie-in to be maximum pipe diameters apart (see notes below) Note: To maintain proper flow tough boiler, piping MUST be completed as shown. ie. IFHWH supply & return connections to be tied in BEFOE the mixing valve Thermal traps must be used to prevent uncontrolled heat-up from hot water migration. (drop piping a minimum of 6") Note: Air vents, expansion tanks, pressure relief valves etc. For boiler as per local codes. Drawings are for suggested system layout only. User must determine if system layout will work for their particular application Use isolation ball valves for all circuits and components. ontrol Sequence: Indoor/outdoor injection control unit provides the correct water temperature for the radiant floor system. By correlating outside air temperature, supply water temp. & room temperature the control unit then operates the injection valve & motor which in turn modulates the supply water temperature to the floor. For electrical rough in instructions use either ELET. &.5 (for Standard 3 Wire) or ELET.8 &.9 (for Stat Wiring). (Note: when using instructions ELET.8 &.9, ignore -way mixing valve requirements). Temperature balancing bypass to be adjusted as per manufacturer's instructions. System pump (P-) to be activated by the indoor/outdoor injection control. Primary pump (P-2) to be opened by the internal boiler relay. P-3 to be operated by relay. Allow for a separate disconnect switches. (Note: Pressure activated bypass for P- is required to maintain consistent flow tough manifolds. 6

7 Electrical Schematic (ELET 6.6) Mixing ontrol Stk# 3320 Application: Mixing ontrol activated by Stat for the low temperature manifold circuit. End switch contacts activate the high temperature DHW tank & Fan oil circuit. Domestic Hot Water Tank and Fan oil on Primary ircuit. High mass boiler c/w primary (P-2) and system (P-) and (P-3) pumps. Optional Indoor or Floor ontroller 3320 lass II 0/220 Vac Fan oil Thermostats lass II DHW Aquastat DHW Tank Fan oil 2 2 P-3 Valve P-2 P- Optional eturn Note: For DHW tank use third party full port zone valve. DHW Tank Aquastat Fan oil Thermostats 3320 ontrol (=) W SL Stat 0226 Power 2 Demand 3 D Demand 5 OM Do not apply power here 6 Ind/ Floor 7 Boil et 8 OM 9 Mix 0 Out 0 A Power 2V OM 0-0 Blk Blu ed 0 A 6 7 Enable 0 A 8 9 Pump ES ES To 2 Vac lass II Indoor eturn (O optional floor sensor) ontacts - = 503 elay (2Vac / 3pole) -2 = 502 elay (2Vac / 2pole) Max. Pump / 0Vac Max. Pump /3 220Vac Zone Valve Motor L N 2 Vac lass II 0 V or 220 V 2V P-3 To ontacts P-2 P- L N Note: Drawings are for suggested electrical diagrams only User must determine if electrical diagram will work for their particular application. User must also confirm all diagrams with manufacturer diagrams of each particular control chosen. In all cases manufacturer equipment diagrams will take precedence over electrical diagrams. All wiring as per applicable electrical codes 7

8 Mechanical Schematic (TEH 6.7) Mixing ontrol Stk# 3320 Application: Electronic Plus Staging ontrol Multiple cast iron high mass boilers c/w 2 circuits (Fully-automatic) (one low temp. injection circuit - automatic tempering of the water temperature for floor heating) (one high temp. circuit; domestic indirect fired hot water heater) Third Party Two Stage & DHW ontrol ontrol Optional Indoor or Floor 3320 IF Aquastat Third Party full port zone valve IFHWH DHW # #2 P- P-5 DHW Pump P-2 eturn/ tie-in to be maximum pipe diameters apart (see notes below) /System Pump P- Optional eturn Min. 6" Drop Valve System Pump P-3 Sidestream Filter Temperature Gauge Note: Thermal traps must be used to pervent uncontrolled heatup of tank from hot water migration. (Drop piping a minimum of 6") Tees are to be a maximum of pipe diameters apart Thermal Loop Min. 6" Drop Bypass Piping Size Smaller than System Piping Note: Air vents, expansion tanks, pressure relief valves etc. For boiler as per local codes. Drawings are for suggested system layout only. User must determine if system layout will work for their particular application Use isolation ball valves for all circuits and components. ontrol Sequence: Indoor/outdoor injection control unit provides the correct water temperature for the radiant floor system. By correlating outside air temperature, supply water temp. & room temperature the control unit then operates the injection valve & motor which in turn modulates the supply water temperature to the floor. For electrical rough in instructions use ELET. &.5 (for Standard 3 Wire). Temperature balancing bypass to be adjusted as per manufacturer's instructions. System pump (P-3) to be activated by the indoor/outdoor injection control. / system pump (P-) to be activated by the boiler staging & IFHWH staging control. (P-) and (P-5) boiler pumps to be activated by internal boiler relays. Allow for a separate disconnect switches. (Note: If multiple manifolds are used with multiple thermostats & zone drive motors, then a pressure activated bypass for P- is required to maintain consistent flow tough manifolds. 8

9 Electrical Schematic (ELET 6.7) Mixing ontrol Stk# 3320 Application: Mixing ontrol activated by Stat for the low temperature manifold circuit. staging & DHW control activates the high temperature DHW tank & Fan oil circuit. Domestic Hot Water Tank and Fan oil on Primary ircuit. High mass boiler c/w primary (P-2) and system (P-) and (P-3) pumps. Optional Indoor or Floor ontrol Third Party Two Stage & DHW ontrol 3320 lass II 0/220 Vac IFHWH DHW DHW Pump P-2 Valve #2 # System Pump P-3 /System Pump P- Optional eturn P-5 P- Note: Thermal traps must be used to prevent uncontrolled heatup of tank from hot water migration. (Drop piping a minimum of 6") Third Party: Two Stage and DHW ontrol 3320 ontrol Do not apply power here 0 A 0 A 0 A Do not apply power here Power 3 DHW Pump V OM Blk Blu 2 Power A 0 A 2 Stage 0 3 D Demand 2 0 A 3 Stage A 22 2 Out Sen Sup Sen om Sen 0K Sen Un Sw om Sen DHW Sen 2K TU 9 DHW Pmp Pmp 7 8 System Pmp Pmp Enable 0-0 ed Out Mix OM Boil et Ind/ Floor OM Demand Demand Demand DHW Indoor et Low Temp. Valve Actuator End Switches (O optional floor sensor) P-3 P- P-2 DHW During Unoccupied DHW Priority DHW Valve Perm. Demand Zone ontrol Indoor External Demand DHW Pump otate Stage 2 Zone Valve Motor 2 Vac lass II Auto 2V Off 0 V or 220 V = equired = Optional = Not Used Note: P- & P-5 to be activated by internal elay L N L N - -2 Note: Drawings are for suggested electrical diagrams only User must determine if electrical diagram will work for their particular application. User must also confirm all diagrams with manufacturer diagrams of each particular control chosen. In all cases manufacturer equipment diagrams will take precedence over electrical diagrams. All wiring as per applicable electrical codes 9

10 Mechanical Schematic (TEH 6.8) Mixing ontrol Stk# 3320 Application: Floor Warming / Subsoil Frost Protection Modulating ondensing and circuit (Fully-automatic) (one low temp. injection circuit - automatic tempering of the water temperature for floor heating) Auto Float air vent ontrol Averaged Slab s High Limit Aquastat Expansion Tank Min. 6" Drop 3320 P-2 Note: Tees are to be a maximum of four pipe diameters apart Optional eturn Thermal Loop Modulating Valve Bypass piping Size Smaller that System Piping Min. 6" Drop P- Sidestream Filter Temperature Gauge Manifold Pressure balancing bypass is required when thermostats are used Air Valve (for pressurizing tank) Pressure Tank Pressure educing Valve & Water Make Up Note: Floor warming systems will not require pressure tank components Note: Air vents, expansion tanks, pressure relief valves etc. For boiler as per local codes. Drawings are for suggested system layout only. User must determine if system layout will work for their particular application Use isolation ball valves for all circuits and components. ontrol Sequence: Indoor/outdoor injection control unit provides the correct water temperature for the radiant floor system. By correlating outside air temperature, supply water temp. & room temperature the control unit then operates the injection valve & motor which in turn modulates the supply water temperature to the floor. For electrical rough in instructions use either ELET. &.5 (for Standard 3 Wire) or ELET.8 &.9 (for Stat Wiring). (Note: when using instructions ELET.8 &.9, ignore -way mixing valve requirements). Temperature balancing bypass to be adjusted as per manufacturer's instructions. System pump (P-) to be activated by the indoor/outdoor injection control. Primary pump (P-2) to be opened by the internal boiler relay. P-3 to be operated by relay. Allow for a separate disconnect switches. (Note: Pressure activated bypass for P- is required to maintain consistent flow tough manifolds. 0

11 Electrical Schematic (ELET 6.8) Mixing ontrol Stk# 3320 Application: Mixing ontrol maintaining setpoint for the low temperature floor warming or subsoil frost protection manifold circuit. High mass boiler c/w primary (P-2) and system (P-) pumps. Averaged Slab s ontrol 3320 lass II 0/220 Vac Modulating Valve Primary Pump P-2 P- Optional eturn Note: If only an indoor or floor sensor is used without thermostats or Stat, then power is required at terminals & 2. 2 Mixing Demand 3 D Demand 5 OM Do not apply power here 6 Ind/ Floor 7 Boil et 8 OM 9 Mix 0 Out Power 0 A 2V Blk OM Blu 0-0 ed 3320 ontrol 0 A 6 7 Enable 0 A 8 9 Pump Averaged Slab s ontacts L N 2 Vac lass II 0 V or 220 V 2V eturn Zone Valve Motor P-2 P- Note: Drawings are for suggested electrical diagrams only User must determine if electrical diagram will work for their particular application. User must also confirm all diagrams with manufacturer diagrams of each particular control chosen. In all cases manufacturer equipment diagrams will take precedence over electrical diagrams. All wiring as per applicable electrical codes

12 Valve Sizing Mixing ontrol Stk# 3320 Determine which chart is appropriate for your system, based on the amount of glycol to be used. alculate the difference between the boiler design operating temperature (T b ) and system return temperature (T r ), see diagram on next page. ΔT i = T b - T r ead down the chart to find the ΔT i and then read across to the BTU/h output required. This will give you the injection valve size to use. ΔT i F ( ) 0 Glycol BTU/h 50,000 60,000 70,000 80,000 90,000 00,000 0,000 20,000 30,000 0,000 50,000 60,000 70,000 80,000 90, , (33) /2" /2" /2" /2" 3/" 3/" 3/" 3/" " " -/" -/" -/" -/" -/" -/" 55 (3) /2" /2" /2" 3/" 3/" 3/" 3/" " " -/" -/" -/" -/" -/" 50 (28) /2" /2" /2" 3/" 3/" 3/" " " -/" -/" -/" -/" -/" 5 (25) /2" /2" 3/" 3/" 3/" " " -/" -/" -/" -/" 0 (22) /2" 3/" 3/" 3/" " -/" -/" -/" -/" 35 (9) /2" 3/" 3/" " -/" -/" -/" 30 (7) 3/" 3/" " -/" -/" -/" 25 () 3/" " -/" -/" 20 () -/" -/" 5 (8) -/" ΔT i F ( ) 30 Glycol BTU/h 50,000 60,000 70,000 80,000 90,000 00,000 0,000 20,000 30,000 0,000 50,000 60,000 70,000 80,000 90, , (33) /2" /2" /2" /2" 3/" 3/" 3/" " " -/" -/" -/" -/" -/" -/" 55 (3) /2" /2" /2" 3/" 3/" 3/" " " -/" -/" -/" -/" -/" 50 (28) /2" /2" 3/" 3/" 3/" " " -/" -/" -/" -/" 5 (25) /2" /2" 3/" 3/" " " -/" -/" -/" -/" 0 (22) /2" 3/" 3/" " " -/" -/" -/" 35 (9) 3/" 3/" " " -/" -/" -/" 30 (7) 3/" " -/" -/" -/" 25 () " -/" -/" 20 () -/" -/" ΔT i F ( ) 50 Glycol BTU/h 50,000 60,000 70,000 80,000 90,000 00,000 0,000 20,000 30,000 0,000 50,000 60,000 70,000 80,000 90, , (33) /2" /2" /2" 3/" 3/" 3/" 3/" " " -/" -/" -/" -/" -/" 55 (3) /2" /2" /2" 3/" 3/" 3/" " " -/" -/" -/" -/" 50 (28) /2" /2" 3/" 3/" 3/" " " -/" -/" -/" -/" 5 (25) /2" 3/" 3/" 3/" " -/" -/" -/" -/" 0 (22) /2" 3/" 3/" " -/" -/" -/" -/" 35 (9) 3/" 3/" " -/" -/" -/" 30 (7) 3/" " -/" -/" -/" 25 () " -/" -/" 20 () -/" -/" 2

13 Balancing a System by Temperature Difference (INFO 7.) Mixing ontrol Stk# 3320 Setting up 3320 controller injection system. Ensure the slab is up to temperature before setting the balancing valve for the injection circuit. 2. Ensure boiler is at operating temperature 3. reate heat demand situation at the controller by turning up thermostats or opening window etc.. alculate the target supply water temperature using the graph on page. 5. emove the motor from the injection zone valve 6. Ensure there are some wild loops in the system so the mixed water is being cooled. 7. Fully close the balancing globe valve and then gradually open the balancing valve until you obtain the target supply water temperature. The supply water temperature can be read on the controller display. 8. eplace motor on injection zone valve and remove handle from the balancing valve. The following items are essential for creating a balanced system. The balancing pipe size must be the same size as the system loop. 2. You must always use a globe valve for balancing. 3. The pressure drop across the injection loop should be as low as possible. This is achieved by ensuring that the distance between the supply and return on the injection loop are no more than pipe diameters apart and that the injection loop is perpendicular to the boiler and system loops.. There should always be thermal drop (minimum 6" / 00 mm) on the injection loop return. Tb Tb = design operating temperature Ts = System design operating temperature ΔTs = System design temperature drop 6" (5 cm) Drop Valve Motor Ts Loop X Pipe Diameter Valve Loop 6" (00 mm) Thermal Trap Balancing System Loop ΔTs Tr 3

14 Balancing a System by Temperature Difference (INFO 7.3) Mixing ontrol Stk# 3320 alculating the Target Water Temperature Outside Design Temp in F ( ): 30 (-) 20 (-7) 0 (-2) 0 (-8) -0 (-23) -20 (-29) -30 (3) -0 (-0) 0 (60) 50 (66) 30 (5) 20 (9) 7 (7) 0 (3) 00 (38) 90 (32) Target Water Temperature, F ( ) 80 (27) 70 (2) 70 (2) 60 (6) 50 (0) 0 () 30 (-) 20 (-7) 0 (-2) 0 (-8) -0 (-23) -20 (-29) -30 (-3) -0 (-0) Outside Temp, F ( ) To find the target temperature for a 3320 controller:. Select the appropriate outdoor design temperature for your location. 2. From the controller check the current outside temperature. 3. Draw a line from the current outside temperature to where it intersects the outdoor design temperature for your location.. Draw a line horizontally to read the target water temperature for these conditions. Example: Outside design temperature = -20 F (-29 ) urrent outside temperature = 0 F (-2 ) Target supply water temperature = 7 F (7 )

15 Sequence of Operation Mixing ontrol Stk# 3320 The 3320 provides full outdoor reset tough a modulating injection valve to a hydronic heating system. The 3320 may obtain a heat demand from the Stat control or from common thermostats to provide mixing to the system. The control provides boiler return protection tough the mixing device, in order to prevent boiler flue gas condensation. The 3320 has capabilities of controlling the room temperature of a single zone tough an indoor sensor, or provide slab temperature limitation tough a slab sensor. Demands: In order to provide a heat demand to the 3320, 2 V (ac) must be present in terminals and 2 ( Dem) or 2 V (dc) must be present in terminals 3 and (D Dem). Once the control registers a heat demand and the outdoor temperature is below the (warm weather shut down), the system pump is turned on and the injection valve may be modulated in order to provide full outdoor reset. The boiler relay turns on, once the valve is 25 open, or the boiler return temperature is below the Boil ET setting. Once enabled, the boiler relay will stay on for at least 3 minutes or until the heat demand is removed. Indoor sensor operation: The control may control the room temperature of a single zone tough an indoor sensor. The control must have 2 V (ac) in the Demand terminals or 2 V (dc) in the D Demand terminals. An indoor sensor should not be used together with multiple zones and thermostats as the indoor sensor is the controlling factor. The IND/FLO setting must be set to the IND position in order for the control to operate in this mode. Once the outdoor temperature drops below the setting and the zone requires heat, the control will turn on the system pump. The injection valve will be modulated based on the OOM, IND DSN, OUT DSGN, and DSGN WT settings. (These settings establish the starting and design conditions of the heating curve. The control then automatically calculates the heating curve ratio). If the zone requires more heat the supply water temperature is shifted upward and if it needs less heat the temperature is shifted down. Slab temperature limiting: If the IND/FLO setting is set to FLO, the control assumes a slab sensor has been installed in a slab. When a heat demand is present and the control is not in, the control will maintain the slab temperature between the FLO MAX and FLO MIN settings. The supply water temperature fluctuates based on the outdoor temperature. return protection: The control has an optional boiler return sensor input in order to provide boiler return protection. When the return temperature is below the Boil ET setting, the control modulates the injection valve towards the closed position in order to allow the boiler temperature to raise and prevent flue gas condensation. : The control has a maximum supply setting which limits the supply water temperature to the system. ON: The percentage that the injection valve is open before activating the boiler. High Mass = Low Mass = 0-50 an be adjusted to suit system (0-70 ). OFF: The percentage that the injection valve is open before deactivating the boiler. Normally 30; can be adjusted to suit system (0-60 ). On Time: This is the minimum time the boiler enable will send a signal to activate the boiler. This should be 3 min for a high mass boiler and 0 min for a low mass boiler. This is a guide only and should be confirmed with the boiler manufacturer. Normally 3 min; can be adjusted to suit system (0 to 8 min). Off Time: This is the minimum time before the boiler can be fired again after the boiler enable has been deactivated. This should be 3 min for a high mass boiler and 0 min for a low mass boiler. Again, check with the boiler manufacturer.normally 3 min; can be adjusted to suit system (0 to 8 min). Purge: A purging time may be set in order to keep the system pump running for an additional period of time after a demand is removed. This setting may also be set to Off if no purging is required. Exercise: The control includes an exercising feature which exercises the system pump for about 20 seconds. The injection valve is also exercised, however not during pump exercising. The frequency in which the system pump and valve are exercised is adjusted tough the EXEISE adjustment. Flush: Some applications which use a DHW tank for dual purpose (heating and DHW generation), require flushing of the heating system in order to prevent bacteria growth. The 3320 will flush the system by turning on the system pump as well as the injection valve for 20 minutes every 6 days. The FLUSH setting must be set to ON. Note: recommends isolation of domestic water tough a heat exchanger. Direct DHW discharge into the floor may not be allowed in some jurisdictions. Please confirm your local codes 5

16 Sequence of Operation Mixing ontrol Stk# 3320 Monitor : The 3320 has a Monitor menu which displays Hi and Lo temperatures, pump running time, and some misc. messages. OUT HI / LO - Hottest and coldest outdoor temperature MIX HI / LO - Hottest and coldest supply temperature PUMP - Number of hours the pump has run BOILE - Number of hours the boiler has been called for heat OOM HI / LO - Hottest and coldest room temperature. Only displayed when using an indoor sensor OP E - This message appears in areas where electromagnetic noise may be interfering with the control, and refers to the number of times the control had to reset itself. NON-OP - This message shows the number of times the power has been interrupted. Each of these above values may be cleared by pressing the up and down keys simultaneously. Test button: When the Test button is pressed, the control operates each device (pump, injection valve, boiler) for 0 seconds. Each step may be skipped by pressing the Test again. Max heat: The control has a max heat feature which operates the system at maximum settings. This feature is typically helpful during system start up. When the Test button is pressed for 3 seconds the control flashes the Test light and displays MAX HEAT NO. The user should then select tough the arrow keys --> YES. If a heat demand is present, the control will turn on the system pump, the boiler relay and will increase the mixing output to target the temperature. minimum temperature is ignored. This feature will be enabled for 2 s or until either the,, or Test button is pressed. The amount percent output may be adjusted tough the Up and Down keys. The Test light will flash during max heat operation. Units: The 3320 may display temperatures in or F. ontrast: The contrast on the new LD (Liquid rystal Display) may be adjusted. Backlight: The backlight of the display may be turned on, off, or may be on for 30 seconds after a button has been pressed. This setting also affects the amount of time before the control defaults to the View menu after having adjusted a setting. Time to default back to the View menu is: BAKLITE setting = OFF... 0 seconds BAKLITE setting = 30 seconds seconds BAKLITE setting = ON seconds Display operation: By pressing the button, the display scrolls tough the different menus. By pressing the button, the display scrolls tough the different items. By pressing the Up and Down buttons, the adjustments may be set. By pressing the and Up buttons simultaneously the control displays the previous item. DIP switches: Lock - Unlock - When the DIP switch is set to the lock position, the user is capable of viewing the settings but is not capable of changing any of the programmed settings. eturn - If a boiler return sensor is connected to the 3320, this DIP switch must be set to return. 6

17 Sequence of Operation Mixing ontrol Stk# 3320 Display Description ment Default When Active View OUTDOO air temperature -67 to 9 F Always OOM AI Actual room air temperature -58 to 67 F IND/FLO = IND FLOO Temperature of the Slab (fl oor) sensor -58 to 67 F IND/FLO = FLO MIX TG Target mixed supply water temperature -3 to 266 F Always MIX SUP Actual mixed supply water temperature -3 to 266 F Always Boil ET Actual boiler return water temperature -3 to 266 F eturn DIP = on OOM Target room temperature 35 to 85 F 70 F Always IND / FL onnection to Ind / Floor terminal None, Indr, Flor None Always FLO MIN slab (fl oor) sensor temperature Off, 35 to 50 F 70 F IND/FLO = FLO FLO MAX slab (fl oor) sensor temperature 35 to 50 F 95 F IND/FLO = FLO IND DSN Design indoor air temperature used in the heat loss calculations 35 to 85 F 70 F Always DSGN WT Design heating system supply water temperature 70 to 220 F 0 F Always OUT DSGN Design outdoor air temperature used in the heat loss calculations -50 to 32 F 0 F Always MAX SUP mixing target supply at any time 00 to 200 F, Off 80 F Always Boil ON injection valve open before activating boiler 0 to Always Boil OFF injection valve open before deactivating boiler 0 to Always MINONTM on time for boiler 0 to 8:00 min 3:00 min Always MINOFFTM off time before fi ring boiler again 0 to 8:00 min 3:00 min Always Boil ET boiler target return water temperature Off, 70 to 70 F 35 F eturn DIP = on System shut down during warm weather 35 to 85 F, None 70 F Always PUGE Delay after heat demand is removed until pump is turned off Off, 0:0 to 0:00 min 0:20 Always EXEISE Frequency of exercising pump and valve 30 to 20 hours, Off 70 hours Always FLUSH Flushing of open system every 6 days for 20:00 minutes Off, On Off Always Monitor OUT HI Highest outdoor temperature recorded -67 F to 9 F 0 F Always OUT LO Lowest outdoor temperature recorded -67 F to 9 F 0 F Always MIX HI Highest Mixed temperature recorded -3 F to 266 F 0 F Always MIX LO Lowest Mixed temperature recorded -3 F to 266 F 0 F Always PUMP Number of hours the pump has run hours 0 Always BOILE Number of hours the boiler has been called for heat hours 0 Always OOM HI Highest oom temperature recorded -58 F to 67 F 0 F IND/FLO = IND OOM LO Lowest oom temperature recorded -58 F to 67 F 0 F IND/FLO = IND OP E ounter of number of OP resets since this was last cleared (see p. 6) Always NON-OP ounter of number of non-op resets (see p. 6) Always Misc. UNITS hange from F to F < > F Always ONTAST ment from to Min (0) to Max (3) (3) Always BAKLITE ment from off to partial to full on Off< > 30s < > On 30s Always View using display temperature oom Air temperature (only if Indoor connected) Floor temperature (only if Slab (Floor) connected) View F View F View F Mixing Target temperature View F Mixing temperature View F eturn temperature (only if eturn sensor DIP switch is on) View F 7

18 Sequence of Operation Mixing ontrol Stk# 3320 displays oom IND/FLOO FLOO MIN (only if Slab (Floor) connected) FLOO MAX (only if Slab (Floor) connected) INDOO DESIGN DESIGN WATE OUTDOO DESIGN MAX SUPPLY BOILE ON BOILE OFF MINIMUM ON TIME MINIMUM OFF TIME BOILE ETUN (only if eturn sensor DIP switch is on) WAM WEATHE SHUTDOWN PUGE EXEISE FLUSH Use the and buttons to adjust setting 8

19 Sequence of Operation Mixing ontrol Stk# 3320 Monitor Displays OUTDOO TEMPEATUE HIGH Monitor OUTDOO TEMPEATUE LOW Monitor MIXED TEMPEATUE HIGH Monitor MIX TEMPEATUE LOW Monitor PUMP Monitor BOILE Monitor OOM TEMPEATUE HIGH (only if Indoor connected) Monitor OOM TEMPEATUE LOW (only if Indoor connected) Monitor OP E Monitor NON - OP Monitor Press the and buttons simultaneously to reset value Misc. displays UNITS F < > Misc ONTAST MIN (0) T0 MAX (3) Misc BAKLITE OFF< > 30s < > ON Misc Modulating Output Scale Shows output of injection valve. Arrows show whether valve is opening or closing. Lock Displays if control is locked or unlocked Use the and buttons to adjust setting Pump Displays pump operation. Burner Displayed when boiler relay is turned on Warning Displayed when an error exists or when limit has been reached Warm Weather Shut Down Displayed if control is in. 9

20 Error Message Mixing ontrol Stk# 3320 Error Displayed Description of Error The control was unable to store a piece of information to the EEPOM. This error can be caused by a noisy power source. The control will display the error message and will continue to operate as normal. Pressing either the or button will clear this error. The control was unable to read a piece of information stored in the menu. Because of this, the control was required to load the factory settings into all of the items in the menu. The control will stop operation until all of the items in the menu at the control have been checked by the user. The control was unable to read a piece of information stored in the Monitor menu. Because of this, the control was required to load the factory settings into all of the items in the Monitor menu. The control will continue to display the error message until all of the items in the Monitor menu at the control have been checked by the user. The control was unable to read a piece of information stored in the Miscellaneous menu. Because of this, the control was required to load the factory settings into all of the items in the Miscellaneous menu. The control will continue to display the error message until all of the items in the Miscellaneous menu at the control have been checked by the user. The control was unable to read a piece of information from the A/D hardware. This is the hardware that the control uses to read the sensor inputs. If this error occurs, it is an indication that the sensor wires may have been run in a noisy electrical environment. The control stops operation. To clear this error, press either the or buttons. The control is no longer able to read the sensor due to a short circuit. Locate and repair the problem as described on page 22. To clear the error message from the control after the sensor has been repaired, press either the or button. The control is no longer able to read the sensor due to an open circuit. In this case the control assumes an outdoor temperature of 32 F (0 ) and continues operation. To clear the error message from the control after the sensor has been repaired, press either the or button. The control is no longer able to read the Mixing sensor 3007 due to a short circuit. In this case the control will operate the mixing device at a fixed 5 of output as long as there is a Mixing Demand. To clear the error message from the control after the sensor has been repaired, press either the or button. The control is no longer able to read the Mixing sensor 3007 due to an open circuit.the control stops operating. To clear the error message from the control after the sensor has been repaired, press either the or The control is no longer able to read the sensor 3007 due to a short circuit.the control will not provide boiler return protection when error exists. To clear the error message from the control after the sensor has been repaired, press either the or button. The control is no longer able to read the sensor 3007 due to an open circuit. The control will not provide boiler return protection when error exists. To clear the error message from the control after the sensor has been repaired, press either the or button. The control was unable to read the indoor or slab sensor due to a short circuit. The control operated on the heating curve only. The indoor sensor or slab sensor is ignored. The control was unable to read the indoor or slab sensor due to a open circuit. The control operated on the heating curve only. The indoor sensor or slab sensor is ignored. Additional Troubleshooting If the air temperature in the room is too cold, the control will shift the heating curve (and point) up, which raises the supply water temperature until the room warms up. If the air temperature in the room is too warm, the control will shift the heating curve (and point) down, which lowers the temperature until the room cools down. A very cool room temperature can shift the curve far enough to bring the control out of at warm outdoor temperatures. A very warm room temperature can shift the curve far enough down to put the control into at cool outdoor temperatures. In an injection system it is important to maintain flow past the supply water sensor so that the reset control will be able to read the correct temperature and the pump will keep the water well mixed. See drawing on page two for locations of all the sensors and piping sequence. Other variations of this control can be acquired from your local ep or from the tee main offices (see back cover). 20

21 Power WWO WO Water Vac only Blk Brn ed Blu Yel Mlt Mlt Ht Ht Wrn Wrn Sen Sen Sen Sen Sen Melt Test 2h Min. on time Sensitivity 39 F 0 F 3 Surface temperature -5 old cut-off Power : 2Vac 60Hz 2VA ontact ating: 2Vac 0A 25 Assembly / s Mixing ontrol Stk# 3320 Enclosure - Assembly Instructions Press down on the fingertip grips on top of the front cover and pull out and down. Lift the front cover up and away from the control. Loosen the screws at the front of the wiring cover. The wiring cover pulls straight out from the wiring chamber. 3 mounting holes ontrol release clip ontrol release clip There are 0 knock - out holes at the back and bottom of the wiring chamber emove the safety dividers from the wiring chamber by pulling them straight out of their grooves. Press the control release clip on the base inside the wiring chamber and slide the control upward. The control lifts up and away from the base. The base is ready for mounting. Mounting the Universal 3007 Note: this sensor is designed to mount on a pipe or in a temperature immersion well. The sensor can be strapped directly to the pipe using the cable tie provided. Insulation should be placed around the sensor to reduce the effect of air currents on the sensor measurement. The Universal 3007 should be placed downstream of a pump or after an elbow or similar fitting. This is especially important if a large diameter pipes are used as the thermal stratification within the pipe can result in erroneous sensor readings. Proper sensor location requires that the fluid is thoroughly mixed within the pipe before it reaches the sensor. If possible, the sensor should be placed 2" to 6" (300 to 00 mm) downstream of the pump discharge. Slab s & Note: Proper placement of this sensor is critical for correct operation of the control. This sensor is designed to be embedded in the slab material. The sensor can also be installed an a plastic or metal conduit embedded in the slab. If there is ever a sensor failure, this allows the sensor to be removed and replaced. The sensor should be placed " (25mm) below the slab surface and /2 way between the pipes. /2 way between the pipes " (25mm) 2

22 Assembly / s Mixing ontrol Stk# 3320 Indoor The Indoor includes a 0 kω thermistor which provides an accurate measurement of indoor temperature. The sensor can be mounted directly on the wall using two #6 - " screws The includes a 0 kω thermistor which provides an accurate measurement of the outdoor temperature. The sensor is protected by a white U.V. resistant PV plastic enclosure. Universal 3007 The 3007 Universal has a zinc sleeve for fast response and a wide operating range. This sensor can be used in a multitude of applications Slab s and The Slab s and have a PV plastic sleeve which is designed for use in soils or concrete. The is supplied with 20 ft (6m) and the is supplied with 0 ft (2m) of 2 conductor cable. Testing Instructions A good quality test meter capable of measuring up to 500 kω ( kω = 000 Ω) is required to measure the sensor resistance. In addition to this, the actual temperature must be measured with either a good quality digital thermometer, or if a thermometer is not available a sensor can be placed alongside the one to be tested and the readings compared. First measure the temperature using the thermometer and then measure the resistance of the sensor at the control. The wires from the sensor must not be connected to the control while the test is performed. Using the chart below, estimate the temperature measured by the sensor. The sensor and thermometer reading should be close. If the test meter reads a very high resistance, there may be a broken wire, a poor wiring connection or a defective sensor. If the resistance is very low, the wiring may be shorted, there may be moisture in the sensor or the sensor may be defective. To test for a defective sensor, measure the resistance directly at the sensor location. Do not apply voltage to a sensor at any time as damage to the sensor may result. Temperature esistance Temperature esistance Temperature esistance Temperature esistance F Ω F Ω F Ω F Ω , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,

23 User Notes Mixing ontrol Stk#

24 L Technical Specifications / Warranty Mixing ontrol Stk# 3320 Technical Data ontrol - Microprocessor PID control; This is not a safety limit control. Packaged weight lb. (350 g), Enclosure A, red PV plastic Dimensions - 6-5/8" H x 7-9/6" W x 2-3/6" D (70 x 93 x 72 mm) Approvals - SA NTL, meets DO & F regulations for EMI/FI. Ambient condition - Indoor use only, 32 to 22 F (0 to 50 ), < 90 H non-condensing. Power supply - 2 V (ac) 0 VA (includes thermal 0-0V motor) elays - 20 V (ac) 0 A /3 hp, pilot duty 20 VA Demands: - 2 to 20 V (ac) 2 VA D - 0 to 0 V (dc), 5 to 35 V (dc) 0.05 W s: - NT thermistor, 0 77 F (25 ± 0.2 ) ß=3892 Included: and Universal This electronic control is not intended for use as a primary limit control. Other controls that are intended and certifi ed as limit controls must be placed into the control circuit where required. The installer must ensure that this control and its wiring are isolated and/or shielded from strong sources of electromagnetic noise. onversely, this lass B digital apparatus complies with Part 5 of the F ules and meets all requirements of the anadian interference-ausing Equipment egulations. However, if this control does cause harmful interference to radio or television reception, which can be determined by turning the control off and on, the installer is encouraged to try to correct the interference by reorienting or relocating the receiving antenna, relocating the receiver with respect to this control, and/or connecting the control to a different circuit from that to which the receiver is connected. View Monitor Misc F Demand eturn sensor Test off not testing red testing red testing paused For maximum heat, press and hold Test button for 3 seconds. Made in anada Power 20 V (ac) 0 VA elays 20 V (ac) 0 A /3 hp, pilot duty 20 VA NTL/ Demands 2 V (ac/dc) 0.5 VA ontrol 3320 Signal wiring must be rated at least 300 V. Modulating Do not apply power D om Ind / Boil om Mix Out Power 2 Vom 0-0 Pump Dem -Dem+ Floor et Blk Blu ed Enable None Limited Warranty and Product eturn Procedure warrants to the original purchaser each product against defects in workmanship and materials when the product is installed and used in compliance with s instructions. This limited warranty covers the cost of parts and labour provided by to correct defects in the materials and/or workmanship. eturned products that are fully operational are not considered warranty cases. also does not cover parts and labour to remove, transport or reinstall a defective product. will not be liable for any damage other than repair or replacement of the defective part or parts and such repairs or replacement shall be deemed to be the sole remedy from. This warranty shall not apply to any defects caused or repairs required as a result of unreasonable or negligent use, neglect, accident, improper installation, or unauthorised repair or alterations. In case of defect, malfunction or failure to conform to warranty, will for a warranty period of 8 months from the date of invoice to the original purchaser or 2 months from the date of installation of the product, whichever occurs fi rst, repair, exchange or give credit for the defective product. Any express or implied warranty which the purchaser may have, including merchantability and fi tness for a particular purpose, shall not extend beyond 8 months from date of invoice or 2 months from the date of installation of the product, which ever occurs fi rst. eplacements: can send replacement product if requested. All replacements are invoiced. Any possible credit for the replacement will only be issued once the replaced product has been returned to. Product eturn Procedure: Product that are believed to have failed must be returned to. When agreed to by. The installer or other qualifi ed service person must, at the owners expense, determine which component has failed. The product must be returned complete with all of its components (sensors, base, etc.) Products must be returned together with the proof of purchase to the original purchaser who then returns the product to After receiving a returned goods authorisation (GA) number from. Please include the following information with the product: The full address of the original purchaser, the GA number and description of the problem. For returns in anada or the U.S.A., please have product returned to Group Inc., 603E 3th Street N.E., algary, Alberta, anada, T2E 6M3, Ph For returns in Ireland, please have product returned to Ireland, appincur, Tullamore, o. Offaly., Ph If returned during the warranty period and the product is defective, will issue full credit for the returned product less cost of missing parts. If returned during the warranty period and the product is fully operational, will return the product to the original purchaser for a testing cost of $0.00 plus shipping. If returned during the warranty period and the product is not damaged and is fully operational, can take back the product for a return charge of 50 of the product s net value. This request has to be specifi ed otherwise the product will be returned with a testing cost of $0.00 plus shipping. If returned after the warranty period and the product needs repair, will repair and return the product. epair and shipping costs will be invoiced. s repair costs are calculated at $0.00 / hour plus the cost of parts. If the repair costs will be more than $60.00 a repair estimate will be sent to the original purchaser. 2 anada Manufactured & Distributed by Group Inc. Head Office: 603E - 3th Street NE algary, AB, T2E 6M3 Toll Free: Phone: (03) Fax: Mississauga Office: 555 Bonhill oad, Unit #7 Mississauga, ON, L5T Y5 Toll Free: Phone: (905) Fax: Distributed by athy-s International Phone: Fax: Distributed by Jamoni Ltd. Phone: Fax: Free Phone: hina Ireland Mexico Distributed by Distributora aisa S.A. de.v. Phone: (52-55) (52-55) USA Distributed by Group Inc. Toll Free: Fax: