GENESIS I Model #W035098CA Model #W035098IA Rev. 01. E 2002 Polaris Sales Inc. PARTS MANUAL PN and MICROFICHE PN /03

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1 GENESIS I Model #W00CA Model #W00IA Rev. 0 E 00 Polaris Sales Inc. PARTS MANUAL PN 0 and MICROFICHE PN /0

2 TABLE OF CONTENTS GENESIS I W00CA and GENESIS I W00IA Parts Manual AIR VENT A... BATTERY BOX... BILGE PUMP... COOLING SYSTEM... CRANKCASE... CRANKSHAFT and PISTON... DECALS... DRIVE SYSTEM... ELECTRICAL... EMM... ENGINE MOUNTING... EXHAUST SYSTEM... B C D E F B B B B C C A B B B B B FRONT STORAGE COMPARTMENT... A FUEL SYSTEM... A FUEL TANK... H A0 HULL and BODY... A- IGNITION... MANIFOLD I M... OIL PUMP... OIL TANK... PROPULSION REVERSE O P... R... S C C C A B B SEAT... A SHROUD... A- STARTING MOTOR... C STEERING... A- B THROTTLE BODY... TOOL KIT... T W C C WATER INLET... B WATER SIPHON... B0 The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.

3 SHROUD GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc A

4 SHROUD GENESIS I W00CA and GENESIS I W00IA 0 Gauge, MFI, Analog/Digital Gasket, MFI 00 Connector, Deutsche 000- Line, Pitot, Formed End 0 Spring, MFI Mounting 0 Kit, MFI Button Replacement 0 Bezel, MFI, Overlay 0 Asm., Console Latch - Lid, Console 0 0 Seal 0 Nut Pad, Console Screw 0 Washer, Lock Washer, Flat 0 Nut, Nylok 0 Washer Hook, Console Screw Asm., Mirror, Port (LH) Asm., Mirror, Starboard (RH) Gasket, Mirror, LH Gasket, Mirror, RH 0 Nut, Nylok Bracket, Hood Post Washer, Flat Nut Pin, Latch Hood Grommet, Deck, Wire Harness 00 Cable Tie Washer, Lock 0 0 Screw Screw Washer, Flat 0 Rivet Bracket, Shroud Cover Cover, Shroud - Shroud, Steering 0 Bumper, Door Shroud Pin, Hinge 000 Spring, Torsion, Console 0 Hinge, Console /0 A

5 HULL and BODY GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc A

6 HULL and BODY GENESIS I W00CA and GENESIS I W00IA - - Pad, Footwell, Front, LH Pad, Footwell, Front, RH - - Pad, Footwell, Rear, LH Pad, Footwell, Rear, RH - 0- Pad, Footwell, Center, LH Pad, Footwell, Center, RH - Pad, Boarding 00 Plunger, Side Latch Nut Washer, Flat 0 Washer, Lock Screw 0 Washer, Flat 0-00 Handle w/cross Member, Grab Seal, Grab Handle Seal, Tow Hook Hook, Tow 0 Nut, Nylok 0-00 Bumper, Rear Rivet -00 Plug, Bumper, Rear 0 0 Pad, Heel, LH Pad, Heel, RH 0 0 Nut, Nylok Washer, Flat Bumper, Corner, LH Bumper, Corner, RH Screw 0-00 Plug, Bumper 0 Screw Screw Sponson w/cover, LH Sponson w/cover, RH Cover, Sponson, LH Cover, Sponson, RH 0 Washer, Rubber 0 Insert -00 Rail, Rub, LH/RH Screw 00 Bracket, Mount, Ladder Tubing, Split Nut, Acorn Ladder, Boarding Washer, Lock Insert 0 Washer 0-00 Bumper, Front 00 Plunger, Latch 0 Washer, Dish, Rubber 0 Nut U-Bolt, Seat, Rear Screw 0 Gasket, Bucket, Rear 0 Bucket, Storage, Rear /0 A

7 HULL and BODY GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. 0 0 Gasket, Receptacle Receptacle, Seat Base 0 Rivet 0 Nut, Nylok 0 Washer, Flat 0 Washer, Dish, Rubber 0 Nut 0 U-Bolt 00 Plug, Bilge 0 Screw A 0 Flange, Air Inlet Gasket, Air Inlet 00 Clamp, Hose Duct, Air Inlet 00 Strap, Cable Strap, Bow 0 Gasket Washer 0 Nut, Nylok 0 Grommet, Access /00

8 FRONT STORAGE COMPARTMENT GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. 0 0 Latch, Hood - Door, Compartment Bumper 0 Asm., Door Hinge Screw 0 Washer 0 Nut, Nylok 0 Screw Washer, Lock 0 Washer, Flat Seal, Door Rivet 00 Cable, Limiter, Hinge 0 Asm., Access Panel Washer, Flat A 0 Spring, Gas Screw Grommet, Access Cover, Fire Extinguisher 0 00 Asm., Fire Extinguisher Container (Incl. and Container) Container, Fire Extinguisher Hook, Strap, Narrow 0 Clip Rivet 0 Strap, Battery Holddown 0 Bumper, Rubber Seal, Storage Compartment Insert /0

9 DECALS GENESIS I W00CA and GENESIS I W00IA RH E 00 Polaris Sales Inc. 0 LH 0 Kit, 0 Genesis I Decals (Incl. All Except Seat Decals) 0 Decal, Warning, Rear 0 Decal, Spark Ignition 0 Decal, Warning, Console Lid 00 Decal, Fire Extinguisher 00 Decal, POLARIS, Domed 0 Decal, Star Emblem 0 0 Decal, Front Deck, LH Decal, Front Deck, RH 0 Decal, Comp Door Warning 0 Decal, Patent A 0 0 Decal, Refueling Warning 0 Decal, POLARIS Hull 0 0 Decal, Rear Deck, LH Decal, Rear Deck, RH 00 Decal, Capacity, Passenger 0 Decal, Planet Sound Reduction 0 Decal, MFI Instruments 00 Decal, Perc 0 Decal, Caution, Capsize 0 Decal, Coast Guard, Exemption 00 Decal, LOW EMISSIONS /0

10 FUEL TANK GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc Strap, Connecting Cover, Strap Strap, Fuel Tank Rivet 0 Bracket, Tank Strap Nut, Fuel Pump 0 Pump,Fuel,Electrical Gasket, Fuel Pump Tank, Fuel 0 Rivet Washer, Flat Pad, Fuel Tank, Rear Pad, Fuel Tank 0 Pad, Fuel Tank, Side 00 Clamp, Hose Hose, Fuel Fill 00 Clamp, Hose Nut, Fuel Inlet Seal, Fuel Inlet 0 Inlet, Fuel 0 Seal, Fuel Cap 0 Cap, Fuel, Ratchet Rivet 000 Chain Screw 00 Coupling, End, Fuel Cap Chain /0 A0

11 FUEL SYSTEM GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc Grommet, Vent 00 Cable Tie 00 Connector, /-/ 00 Cable Tie 00 0 Clamp, Hose 00 Valve, Relief Check 0 Fitting, Tee 0 Value, Vacuum Check 00- AR Line, Fuel 0 0 Connector 0 Fitting 00 T-Clip A 00 Fitting, T, Large 00 AR Line, Fuel 0 L-Fitting, Large 0 O-Ring, DFI Fitting, Large 0 L-Fitting, Small O-Ring, DFI Fitting, Small Injector (See Manifold/Ignition Pg. C, Ref. ) 0 0 T-Fitting, Small 00 Clamp 0 Ficht w/cap, Shrader Valve /0

12 SEAT GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc Strap w/clips -0 Cover, Seat, Front 0 AR Staple -0 Shield, Seat, Front, RH 0 Trim, Seat, Front Seal, Seat, Front Screw Bumper, Seat -0 Shield, Seat, Front, LH 0 0 Bumper, Seat, Oval 0 Screw Washer, Lock Washer, Flat Plate, Bottom, Seat Base Latch A Plate, Seat Base Latch 00 Spring, Seat Base Latch Handle, Seat Base Latch Plate, Top, Seat Base Latch 0-0 Asm., Seat, Front (Incl. -) 0 Trim, Seat, Rear Seal, Seat, Rear - Shield, Seat, Rear, RH -00 Cap, End, Seat Clip, Xmas Tree - Cover, Seat, Rear - Asm., Seat, Rear (Incl.,,-,0-,) - Shield, Seat, Rear, LH /0

13 OIL TANK GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc Coupling 000 Chain Rivet Screw Cap, Oil Tank 0 Rivet Inlet, Oil Gasket, Oil Inlet 00 Clamp, Hose 0 00 Elbow, 0 Degree 0 Sender, Oil Level A 00 Cable Tie 000- Conduit 000 Clamp, Hose 0 AR Line, Fuel 00 Filter, Oil 00 Clamp, Hose 00-0 AR Line, Fuel Tank, Oil 0 0 Valve, Check, Vacuum 0 AR Line, Fuel 0 Hose, Oil Fill /0

14 STEERING GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. 0 0 Screw Washer, Lock Washer, Flat 0-00 Pad, Handlebar, Top -00 Pad, Handlebar, Bottom 0 Screw 0 Clamp, Handlebar -00 Handle, Grab 0 Block, Throttle, Split 0 00 Cable, Throttle 0 Switch, STOP/BILGE/RVS 00 Lanyard w/whistle 0-00 Handlebar w/grip 00 Cable Tie Column, Steering A Housing, Steering Bearing, Steering Nut, Nylok Washer, Flat 0 Gasket, Steering Housing 00 Cable Tie Screw Clamp, Throttle Block 0 Ring, Retaining 0 Washer, Flat 0 Lever, Throttle, Thumb 0 Pin, Retaining Rivet 0 Pin/Roll /0

15 STEERING GENESIS I W00CA and GENESIS I W00IA 0 0 Seal, Rod 0 Nut 0 Screw Washer, Flat 000 Rod End Nut, Nylok Seal 0 Washer, Steering Seal 0 Ring, Stopper 0 0 Nut, Steering Cable (Special) B 00 Cable, Steering 00 Nut Washer, Flat 0 Screw Column, Steering (See Steering Pg. A, Ref. ) Screw Mount, Shroud, Steering 0 Nut, Nylok 0/0

16 DRIVE SYSTEM GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. 0 0 Coupler, Drive 0 O-Ring 0 Decal, Coupler Note Grommet 00 Strap, Cable,. in. 0 Shroud, Coupler 000 Clamp, Hose Bumper, Drive Shaft 0 Shaft, Drive B 0 0 Bumper, Drive Shaft Nut, Bushing Fitting, Shaft 000 Clamp, Hose 0 Hose, Bearing Housing 000 Seal, Bearing Asm., Bearing Housing (Incl.,) 00 Fitting, Lubrication /0

17 PROPULSION GENESIS I W00CA and GENESIS I W00IA 0 E 00 Polaris Sales Inc Pipe, Water Nut, Nylok Bracket, Steering Cable Nut Stud, Pump Mounting 0 O-Ring Pipe, Water, Engine 00 Bearing 00 Spacer, Bearing 0 Stator 0 0 O-Ring 0 O-Ring Shaft, Stub 0 O-Ring 00 Seal, Stator Bearing 00 Spacer, Impeller Impeller Hose, Water 0 O-Ring B 00 Cable Tie 0 0 Screw 0 Anode, Zinc Housing, Pump Washer, Flat Seal, Tail Cone Screen, Engine Inlet Wedge, Pump Screw Washer, Flat 0 Washer, Lock 0 0 Nozzle, Steering Bearing, Steering Nozzle 0 Collar Screw 00 Nozzle Cone, Pump 0 Screw /0

18 REVERSE GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc Screw 0 Cover, Motor 0 Nut, Nylok Washer, Flat 0 Asm., Motor O-Ring, Motor Cover 00 Seal, Oil Plate, Motor Mount 0 Screw, O-Ring 0 Washer, Flat Washer, Lock 0 Screw Pin, Clevis 0 Arm, Linkage, Rev. Gate 00 Pin, Cotter Pin, Roll 0 Arm, Linkage, Rev. Motor Screw Washer, Flat 0 00 Collar Washer Pin, Clevis 0 Gate, Reverse, Directional /0 B

19 EXHAUST SYSTEM GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc Fitting, Exhaust Screen 0 Fitting, Exhaust Injector - Asm., Exhaust Manifold (Incl.,) Screw 00 Fitting, Water Inlet Hose, Exhaust Pipe Cover 00 Clamp, Hose Tube, Spacer Grommet, Rubber Clamp, Hose Conduit Hose, Pipe/Silencer 0- Pipe, Exhaust Washer, Flat 0 Washer, Lock Screw Hose, Silencer/Resonator 0 Strap, Rubber B Hook 0 Rivet 0 Clip, Strap 0 Resonator, RH Foam, Cradle, Silencer 0-0 Silencer, Exhaust Foam, Support, Rear Hose, Pump Box Crossover Tube Hose, Outlet Fitting, Exhaust 0 0 Seal, Exhaust Fitting Washer, Lock Washer, Flat Screw Resonator, LH Hose, Resonator, LH/RH /0

20 AIR VENT GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. 0 Screw 0 Washer, Lock Washer, Flat Spacer -00 Plug, Intake Silencer 0 O-Ring -00 Cover, Air In 0 Decal, 00 Intake Silencer 0 Decal, DFI Fuel Injection Filter, Intake Silencer /0 B

21 COOLING SYSTEM GENESIS I W00CA and GENESIS I W00IA 0 E 00 Polaris Sales Inc. 0 - Fitting, Thru-Hull 00 Clamp, Hose Gasket Fitting, Tee 00 Clamp, Hose Hose, Stinger -00 AR Conduit Hose, Water 00-0 AR Conduit AR Line, Fuel 0 Fitting 0 Plug, Pipe B 000 Thermostat, Degrees F. 0 Gasket, Thermostat Washer Cover, Thermostat 00 Spring, Compression Valve, Pop-Off 00 Seal, Thermostat Housing 0 Hose, Water, Outlet 00 Cable Tie Hose, Water 00 Cable Tie /0

22 WATER INLET GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc Cable Tie, Inch 00 Cable Tie 000- Line, Pitot, Formed End 00 Nut, Nylon Washer, Flat 0 Gasket, Pitot Fitting, Pitot B 0 Scoop, Inlet 0 Velcro 0 Insert 0- Plate, Ride 0 Screw 0 Grate, Inlet /0

23 BILGE PUMP GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. Gasket - Fitting, Water, Thru-Hull, 0 Degree 00 Cable Tie - Conduit, Flex Hose B 00 Clamp 0 Bilge w/connector Screw Washer, Flat /0

24 WATER SIPHON GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. 0 Elbow, Siphon Hose 00 Cable Tie Line, Fuel 00 Anchor, Cable Tie 0 Pickup, Siphon w/strainer /0 B0

25 ELECTRICAL GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc Rivet Bracket, Solenoid Reset 00 Cut-Off, Start/Stop 00 Fuse, AMP, ATM Fuse, AMP Fuse,AMP,ATM- 00 Velcro 00 Anchor, Cable Tie 00 Cable Tie 00 Solenoid, Starter 0 Washer Washer, Lock Screw Washer, Lock, External 0 Nut 00 Cable Tie 00 Cable, Battery/Solenoid 00 Cable, Solenoid/Starter 00 Harness, RVS Harness, Chassis 0 -. Conduit, Wire 0 0 Harness, Engine Screw Clip /0 B

26 BATTERY BOX GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. 0 Screw Washer, Flat Mount, Battery 0 Cover, Battery 0 Grommet, Vent 00 Cable Tie 00 Connector B AR Tube, Battery Vent 0 Rivet 0 Tray, Battery 000 Battery, AMP 00 Kit, Battery Bolt 0 Insulator, Cable 000 Cable, Ground, Battery/Engine /0

27 ENGINE MOUNTING GENESIS I W00CA and GENESIS I W00IA 0 E 00 Polaris Sales Inc. 0 Screw 00 Decal, Spark Plug Spark Plug (See Manifold/Ignition Pg. C, Ref. ) Decal, Warning (See Manifold/Ignition Pg. C, Ref. ) Washer - Plate, Mount, Front 0 Washer, Flat 0 Plate, Lock 0 Screw 0 - Plate, Mount, Rear 0 Mount, Engine AR Shim, Engine Mount B 0 Washer, Lock Screw Washer, Flat Nut, Nylok 0 Washer, Lock Screw 00 Kit, Short Block, NOTE: The Short Block assembly contains a crankcase assembly, cylinder and cylinder head assembly, and a piston and crankshaft assembly. 0 Clip, Retainer 0 Bolt 0 Sensor, Water Temperature /0

28 EMM GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. 0 Screw Cushion, Capacitor Spacer Mount, Battery Boot, Capacitor 00 Capacitor 00 Strap, Cable B 00-0 AR Line, Fuel 00 Clamp, Hose 0 0 Decal, DFI Fuel Injection 00 EMM, Programmed 0 Mount, Rubber 0 Screw 00 Cable Tie /0

29 CRANKCASE GENESIS I W00CA and GENESIS I W00IA Stud, Cylinder Flange 0 Kit, Crankcase, 00 (Incl. -) 00 Pin, Dowel 0 Sensor, Crank Position Screw Screw Screw 00 Retainer O-Ring 0 Screw Clamp, Stator Wires 0 Decal, Emissions 00 Asm., Flywheel Housing (Incl.,) 00 Dowel, Pin Screw Bushing 0 Screw 00 Asm., Bendix C 0 Washer, Thrust 0 Bushing 0 Plug 0 Spring 0 Cover, Flywheel Gasket, Water Jacket Cover Screw 0 Screw 0 Fitting, 0 Degree 0 Screw - Cover, Water Jacket 0 0 Plug, Timing Hole 0 Gasket, Flywheel Cover 00 Asm., Flywheel 000 Stator, Ignition 0 Screw 0 Plate, Stator Mount 0/0

30 MANIFOLD / IGNITION GENESIS I W00CA and GENESIS I W00IA Screw 0- Manifold, Water Outlet 00 Gasket, Water, Manifold 0 Decal, Warning Screw Washer, Flat 0 Cap O-Ring 0 Injector Head, Cylinder (MAG)(CNTR) Head, Cylinder (PTO) 00 Restrictor, Cylinder Head 0 Rivet C 00 Cylinder 0 Gasket, Cylinder Base 0 Nut O-Ring O-Ring 00 Plug, Spark, NGK,DFI, PZFRH 0 Screw Wire, Spark Plug Washer 00 Coil, Ignition Washer, Flat Washer, Lock Screw 0/0

31 THROTTLE BODY GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. 0 0 Screw 00 Base, Intake Silencer 00 Gasket, Carburetor, Upper Asm., Throttle Body 0 Screw Screw 0- Adaptor, Carburetor Stuffer, Reed Block 00 Gasket, Carburetor 0 0 Block, Triple Reed 00 Cable Tie 00 Cable Tie 0 Bolt 00 Clamp, Nylon, Cable -0 Conduit 0 Screw 0 Sensor, Throttle Position 0 Spring 0 Coupler 0 0 Sensor, Air Temperature /0 C

32 CRANKSHAFT and PISTON GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc Kit, Crankshaft, 00 Triple (Incl.,,-) 0 Kit, Piston Rings (Standard) 00 Kit, Piston Rings (. mm O/S) 0 Kit, Piston Rings (.0 mm O/S) 00 Circlip, Piston 000 Pin, Piston Kit, Piston Asm. (Std.)(Incl.,,) Kit, Piston Asm. (. mm O/S)(Incl.,,) Kit, Piston Asm. (.0 mm O/S)(Incl.,,) Bearing 0 Kit, Connecting Rod Asm. 0 Bushing Collar, Crankshaft C 0 O-Ring 0 0 Seal 0 Bearing, Ball, Deep Groove Crankweb, PTO, 0 mm 0 Labyrinth Crankweb, Center, 0 mm Crankweb, MAG, 0 mm Key, Woodruff 0 Ring, Retaining 00 Seal 0 Washer 0 0 Nut Coupler, Pump Drive /0

33 OIL PUMP GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. 00 Cable, Oil Pump Line, Fuel 000 Clamp O-Ring 0 E-Ring, Retaining Washer, Nylon 0 Screw 00 Asm., Oil Pump (Incl. ) /0 C

34 STARTING MOTOR GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc Bolt, Through 0 Screw 0 Brush (Incl. -) 0 Nut 0 Washer, Spring 0 Washer 00 O-Ring 0 Spring, Brush 00 Ring, Rubber 0 00 Asm., Rear Bracket 0 AR Washer, Thrust 0 Washer, Thrust C 00 Asm., Armature 00 Asm., Front Bracket 0 O-Ring 00 Starter, Long Stud (Incl.,-) 0 Washer, Thrust 0 Ring, Snap 0 Stopper 0 0 Cover 0 Spring Bushing, Flange 00 Asm., Gear (Incl. -) 00 Asm., Bendix (Incl. -) /0

35 TOOL KIT GENESIS I W00CA and GENESIS I W00IA E 00 Polaris Sales Inc. Socket, Spark Plug Wrench, Open End (0mm-mm) Screwdriver 00 Pouch, Tool Kit 0 Wrench, / Allen, Plated Asm.,ToolKit(Incl.-) Manual, Owners, 0 PWC /0 C

36 PRINTED IN THE USA PARTS MANUAL PN 0 AND MICROFICHE PN /0

37 Changed pages in 0 0 A cover toc x B C x x x x D E F G 0

PARTS MANUAL PN and MICROFICHE PN /03. MSX 140 Model #W045303CA MSX 140 INT L Model #W045303IA Rev. 01. E 2003 Polaris Sales Inc.

PARTS MANUAL PN and MICROFICHE PN /03. MSX 140 Model #W045303CA MSX 140 INT L Model #W045303IA Rev. 01. E 2003 Polaris Sales Inc. PARTS MANUAL PN 0 and MICROFICHE PN 0 /0 MSX 0 Model #W00CA MSX 0 INT L Model #W00IA Rev. 0 TABLE OF CONTENTS Parts Manual AIR VENT A... BATTERY BOX... COMPARTMENT DOOR... COOLING SYSTEM... CRANKCASE...