Vacuum pumping system

Transcription

1 System description Vacuum pumping system Instructions for use Original instructions N : _EN

2 Imprint Original instructions Keep for further use! This manual is only to be used and distributed in its complete and original form. It is strictly the users responsibility to check carefully the validity of this manual with respect to his product. Manufacturer: VACUUBRAND GMBH + CO KG Alfred Zippe Str Wertheim GERMANY Phone: Head office: Sales: Service: Fax: E Mail: info@vacuubrand.com Web: Thank you for purchasing this product from VACUUBRAND GMBH + CO KG. You have chosen a modern and technically high quality product. 2 N : _EN_VAC_24seven_System/

3 Content TABLE OF CONTENT 1 Introduction User information About this document Structure of the complete manual Display conventions Symbols and icons Handling instructions, in general Term definition Abbreviations Safety instructions Working conditions Intended use Improper use Foreseeable misuse Obligations Operator obligations Staff obligations Target groups Personnel VACUUBRAND Service department Safety equipment ATEX category Safety precautions in general Protective clothing Eliminate sources of danger Safety and service Meaning Health and Safety Clearance Conditions for our services Proper disposal Machine description Product description Design and equipment Included materials Function description Work stations Appendix Technical information, in general Technical data Rating plate positions Dimensions Ordering information Service Index EC Declaration of Conformity N : _EN_VAC_24seven_System/

4 Content 4 N : _EN_VAC_24seven_System/

5 Introduction 1 Introduction This manual is part of your product. It provides important instructions for safe use of the product. Read this manual completely in order to understand proper use of your product. 1.1 User information Safety General information Read this manual thoroughly and completely before using the product. Keep this manual in an easily accessible location. Proper use of the product is essential for safe operation. Comply with all safety instructions provided! In addition to this manual, adhere to any relevant local accident prevention regulations and comply with industrial safety regulations. General Instructions for use and safety To make the text more readable instead of VAC 24seven the term Vacuum pumping unit is used. When giving the product to a third party also hand out these instructions for use. The illustrations in this manual are provided as examples. They are intended to aid in your understanding of the proper use of the product. Copyright Copyright The content of this manual is protected by copyright. VACUUBRAND GMBH + CO KG Only copies for internal use are allowed, e. g., for professional training. N : _EN_VAC_24seven_System/

6 Introduction Contact Contact us Please ask for replacement in case of an incomplete manual. Or download the manual on our web page: Contact us regarding any questions about this product, if you need further information, or to provide us with feedback. When contacting our Customer Service Department, please ensure to have the correct type and serial number of your product see 6 N : _EN_VAC_24seven_System/

7 Introduction 1.2 About this document Structure of the complete manual Modular manual parts The Instructions for use for the vacuum pumping unit consist of modular manual parts. This part of the instructions for use includes a general product description with system and function overview. Partitioning of the individual operating instructions N Instruction section Content VAC 24seven_System Vacuum pumping unit, in general VAC 24seven_Pump Pump module VAC 24seven_Control Control module VAC 24seven_Assembly Assembly/Installation VAC 24seven_Maintenance Instructions for repair N : _EN_VAC_24seven_System/

8 Introduction Supplementary manuals and documents Additional documents Instructions for use Safety Information for Vacuum Equipment VACUU CONTROL LAN adapter Vacuum sensor VSK 3000 VACUU BUS - Digital I/O module VACUU BUS - Circuit diagram VAC 24seven - Dimensional and spare part drawings VAC 24seven Optional accessories for VAC 24seven Catch pot for condensate Test kit vacuum pump Interconnection set 2x pump modules Adapter set for pump outlet Cleaning set Depending on structure and configuration of the vacuum pumping unit, further manuals are filed. > > For the complete list of additional manuals see table of content on the cover sheet. The listed documents in the table of content are attached appropriate to your order. With system extension also the required documents are supplied. > > Please file these documents into your lever arch file with prepared divider. 8 N : _EN_VAC_24seven_System/

9 Introduction Display conventions Warning levels Warning levels DANGER Indicates an imminent hazardous situation. Disregarding the situation will result in serious and even fatal injury or death. > > Take appropriate action to avoid dangerous situation! WARNING Indicates a potentially hazardous situation. Disregarding the situation could result in serious, even fatal injury or massive damage to property. > > Take appropriate action to avoid dangerous situation! CAUTION Indicates a potentially hazardous situation. Disregarding the situation could result in slight or minor injury or damage to property. > > Take appropriate action to avoid dangerous situation! NOTICE Notice for a potentially harmful situation. Disregarding the notice could lead to material damage. Additional notes IMPORTANT! > > Information or specific use recommendation, which must be observed. > > Important information for the proper operation. > > Helpful tips and tricks > > Additional information N : _EN_VAC_24seven_System/

10 Introduction Symbols and icons Icon description All instruction sections picture symbols and icons. Icons shall help to identify the danger directly and easier. Safety symbols Safety symbols indicate special danger in handling the product. Hazards to human health Warning sign Prohibition symbol Mandatory sign Acute toxicity - hazards to human health. General warning symbol. Danger: hot surface General prohibition symbol. General mandatory sign. Danger: electricity Danger explosive material. Cleaning stuff or clothing by air blow gun prohibited! Disconnect mains plug from outlet Wear highly resistand protective gloves. Read instructions for repair! Wear protecive goggles. Other signs Additional icons Positive example Do! Result o. k. Refers to content in this manual. Negative example Do not! Refers to content of other supplementary documents. 10 N : _EN_VAC_24seven_System/

11 Introduction Handling instructions, in general Description of handling instructions Action step (single step) > > Do the described step. 55Result of action Action step (multiple steps) 1. First step 2. Next step 55Result of action Follow steps in the described order Term definition Product specific terms Control module CVC 3000 Digital-I/O-Module VACUU BUS Pump module #5 mbar Pump module #70 mbar VAC 24seven VACUU BUS VACUU CONTROL VACUU LAN Vacuum pumping system VARIO control Control unit for controlling 1 3 pump modules Vacuum controller, controller Digital VACUU BUS interface for connecting an external error signal or display. Pump module, housing including 2 VARIO diaphragm pumps down to 5 mbar ultimate vacuum Pump module, housing including 2 VARIO diaphragm pumps down to 70 mbar ultimate vacuum New product line with vacuum pumping units for pilot and industrial scale applications. Digital communication system of VACUUBRAND. Web-based application as remote control for vacuum controller and gauges made by VACUUBRAND. Local vacuum network for laboratories. Industrial vacuum pumping system for generating vacuum Precise vacuum control by motorspeed control for VARIO diaphragm pumps made by VACUUBRAND. N : _EN_VAC_24seven_System/

12 Introduction Abbreviations Abbreviations abs. ATM absolute Atmospheric pressure (Bar graphic, program) d i (di) Interior diameter DN ` EK EX* FPM Gr. hh:mm:ss hpa IN* KF Max mbar Min min PA PBT PE RMA N SW Torr VAC VMS Nominal diameter ATEX equipment labeling Emission condenser Outlet Fluorine Elastomer Size Time settings in hour/minute/second Pressure unit, Hectopascal (1 hpa = 1 mbar = 0.75 Torr) Inlet Small flange Maximum value Pressure unit, millibar (1 mbar = 1 hpa = 0.75 Torr) Minimum value Minute Polyamide Polybutylene terephthalate Polyethylene Return Merchandise Authorization number Wrench size (tool) Pressure unit (1 Torr = 1.33 mbar = 1.33 hpa) Vacuum (Bar graphic) Vacuum Management System * labeling on top of the vacuum pump 12 N : _EN_VAC_24seven_System/

13 Safety instructions 2 Safety instructions The complete information of this chapter must be observed by all persons working with the herein described product. The safety instructions are valid for the complete life cycle of the product. 2.1 Working conditions Use the product only when it is in proper working condition Intended use Intended use No other use permitted The vacuum pumping unit of the product series VAC 24seven, consisting of Control module and Pump module, is intended for generating vacuum in industrial plants. The vacuum pumping unit may only be used in non-explosive areas. Any other use is considered to be improper use. Intended use also includes the following: observing safety information of document Safety Information for Vacuum Equipment, observing the complete manual, regarding the inspection and maintenance intervals, observing the manuals of connected elements and peripherals Improper use Improper use Using the product in contrary to its intended use could result in injury or damage to property. Improper use includes: using the product contrary to its intended use, installation and operation in explosive environments, operation at improper environmental and operating conditions, operation with obvious malfunctions, N : _EN_VAC_24seven_System/

14 Safety instructions Improper use using the product in an uncomplete state, the usage in a non-commercial environment, as far as at operational side not all necessary safety measures have been taken, use in mining, to pump unstable substances which react explosively under impact and/or with elevated temperatures where explosive reactions may occur, to pump, to convey and to compress solids or fluids Foreseeable misuse Prohibited usage Additionally to improper use there are types of use dealing with the product, which are generally prohibited: Prohibited types of usage are in particular: the usage on humans or animals, unauthorized modifications, in particular, if safety is affected, to operate the vacuum pumping unit with coarse tool or sharp instrument, to pull out plug-connections by its cable, to steam-clean the vacuum pumping unit, using the product for generating compressed air. to pump oxidising and pyrophoric substances. using VACUU CONTROL without knowledge of the connected vacuum system. 14 N : _EN_VAC_24seven_System/

15 Safety instructions 2.2 Obligations Operator obligations Determine responsibility Operator obligations The operator has to define the personnel responsibility and ensures that only instructed, or skilled persons may work at the vacuum system. This applies in particular to connection, assembly and maintenance work and fault remedy. The operator has to ensure compliance with the prescribed limits, the specified ambient conditions, and the distance around the vacuum pumping unit. For commissioning, the operator has to instruct the network connection by a local electrician. It is the operators obligation to take necessary precautions, in particular for machines which run twenty-four-seven without constant supervision, e. g., fire protection Staff obligations Staff obligations For workings that require protective clothing, wear your personal protection equipment which is specified by the operators regulations. In case of error the personnel (staff) is obliged to inform the responsible supervisor immediately. In case of improper state of the machine it has to be secured from being switched on again. Work in a safety-conscious manner Personal responsibility Personal safety has top priority! Processes which create a potentially hazardous situation are not allowed. > > Use the vacuum pumping unit only, if you have understood the manual and the function principle of the machine. Always be conscious of safety, and work in a safe manner. Observe the owners directives at work, the national accident prevention regulations and occupational safety provisions. Personal behaviour may help to avoid work accidents. N : _EN_VAC_24seven_System/

16 Safety instructions 2.3 Target groups IMPORTANT! Ensure that the vacuum pumping unit is only operated by authorized and skilled personnel. Users need to have the corresponding skills and qualifications for doing the jobs listed in the table Responsibility Assignment Matrix (RACI). In particular work on electrical equipment must be performed only by qualified electricians Personnel These instructions must be read, understood and complied with by the person which performs one of the following tasks: Responsibility Assignment Matrix for staff Responsibility Assignment Matrix Task (Job) User Specialist Supervising Specialist Commissioning X X Operation X X X Error report X X X Troubleshooting X X Maintenance X X Exchanging vacuum pump X X Repair order Cleaning, simple X X X Emptying separator X X X Decommissioning X X Decontamination* X X X * or order the decontamination by a qualified service provider. 16 N : _EN_VAC_24seven_System/

17 Safety instructions VACUUBRAND Service department In addition to the jobs that can be performed by the local staff during operation, there are tasks that are performed by VACUUBRAND service staff only. Jobs of the VACUUBRAND Service department Responsibility Assignment Matrix for VACUUBRAND service staff Task (Job) Installation Start-up Troubleshooting Maintenance Repair (overhaul) Exchanging vacuum pump Expanding pump module Exchanging pump module Exchanging control module Decommissioning Changing location Proper disposal VACUUBRAND Service department X X X X X X X X X X X X 2.4 Safety equipment Control module Front side Control module Main switch red-yellow; the vacuum pumping unit stops immediately with turning in OFF position. To secure the vacuum pumping unit against unintentional restart, on position OFF a padlock can be inserted into the hole of the main switch. N : _EN_VAC_24seven_System/

18 Safety instructions 2.5 ATEX category Installation and explosive environment Installation and operation in areas where explosive atmosphere can occur is not allowed. ATEX category ATEX equipment labeling VACUUBRAND products with label II 3G IIC T3 X Internal Atm. only; Tech. File Ref.: VAC-EX01. VACUUBRAND products which are labeled with ` have an ATEX approval 3 G; i. e. flammable substances as mixture with air: Pumped gas or vapor. >Use > the VACUUBRAND product only when it is in proper working condition. ATEX category and peripherals ATEX approval 1 is only valid for the internal, wetted parts area (vacuum sensor), not for the environment of the controller. The ATEX category of the VACUUBRAND product is dependent on the connected peripheral devices. Peripherals and connected devices to the controller need to have the same or higher ATEX approval. Without concordant categorization of peripherals, the specified category of the VACUUBRAND equipment loses its validity. Prevent ignition source The operation of venting valves is only permitted if thereby explosive atmospheres normally do not occur in the interior wettet part of the VAC 24seven or, if they do occur, are likely to do so only infrequently and for a short period. >If > necessary vent with inert gas. After any intervention at the equipment, e. g., repair or maintenance the ultimate vacuum of the vacuum pump(s) hast to be checked. Only if the unit achieves its specified ultimate vacuum is the pump s leak rate low enough to ensure that no explosive atmospheres will occur in the interior of the equipment. After any intervention at the vacuum sensor, the leak rate of the equipment has to be checked. For more and detailed information about ATEX approval visit our website: VACUUBRAND / Applications / Approval for ATEX equipment category > please refer to the individual rating plates 18 N : _EN_VAC_24seven_System/

19 Safety instructions 2.6 Safety precautions in general Quality standards and safety Products of VACUUBRAND GMBH + CO KG are subject to high quality tests with goals for safety and operation. Prior to delivery each product has been tested thoroughly. Despite this, when using the product unforeseen problems might occur that could result in injury or damage to property. Compare the following sources of danger and take appropriate safety measures for protection Protective clothing Protective clothing For the operation in uncritical environment no special protective clothing is required. Observe the operator regulation for workplaces for wearing special protective clothing. For cleaning works we recommend to wear protective gloves, protective clothing and safety goggles. IMPORTANT! > > Be sure to observe the local requirements for decontamination. > > Wear your personal protective equipment when handling chemical materials Eliminate sources of danger Avoid sources of error during connection Sources of error during connection Particles, liquids or dust may not get into the vacuum pumping unit. >Install > a suitable separator the inlet of the system, if necessary. Condensate could influence the measurement accuracy of the vacuum sensor or damage inner parts of the vacuum pump, e. g., pumping heads. No condensate may flow backwards into the vacuum sensor or pumping head. No fluids may accumulate in the exhaust tube or flow back into the outlet pipe. >Install > connection tubes in a way that no condensate may accumulate or flow back into the outlet. >Prevent > the backflow of condensates and if necessary use a trap, separator, or an extraction system at the outlet. N : _EN_VAC_24seven_System/

20 Safety instructions Potential dangers resulting from improper connections Sources of error during connection At the outlet of the vacuum pump a higher pressure may exist which, if blocked, could lead to bursting of the system. The connections for inlet and outlet (IN/EX) must not be interchanged. >Avoid > overpressure at the suction connection; max. 1,1 bar (825 Torr) absolute permissible. >Ensure > that the vacuum system and its tube connections are installed mechanically stable. Burst hazard, if the dimension of outlet tubes is too small or the outlet line is blocked. >Use > a exhaust pipe with a diameter which is at least equal to the width of the connecting flange. >Install > the exhaust line without shut-off devices; free and pressureless line. Vacuum system and working substances Align laboratory equipment Align laboratory equipment and elements of the vacuum system with the specifications in chapter Technical data. DANGER Hazardous substances could emit at the outlet. Through the outlet line hazardous substances could be emitted into the ambient air during pumping. > > Observe the national regulations for safe handling of hazardous substances. > > Connect the outlet line to an exhaustion system. Deposits and hazardous substances Solids which may flow with the gas into the vacuum pumping unit could damage the vacuum pumps. Inside the vacuum pump hazardous deposits could accumulate. >Use > adequate devices to protect your vacuum pump. >Only > use original accessories. >Only > use components which are designed for vacuum technology, e. g., vacuum flexible tube, flange, vacuum valve, etc. 20 N : _EN_VAC_24seven_System/

21 Safety instructions Supervise critical processes Supervise critical processes DANGER Explosion hazard for critical processes. Depending on the process explosive mixtures can develop. > > Never operate critical processes unattended! Risk of burns due to hot surface Risk of burns due to hot surface The surface of the vacuum pump can reach operating temperatures higher than > 70 C, in particualar when pumping heated media. >Avoid > direct contact with the motor surface. >Avoid > direct contact with the exhaust main pipe on the rear side of the vacuum pumping unit. >If > necessary wear heat-resistant safety gloves. In case of extreme heat stress the motor will be protected from overheating by a safety device. The vacuum pump will be stopped by cutoff from mains. Risks due to residual energy Risks due to residual energy Further risks of residual energies could be preset even after switching off the vacuum pumping unit and disconnection from mains. Thermal energy: Motor waste heat, hot surface, compression heat. >Let > the vacuum pumping unit/the vacuum pump cool down. Electrical energy: Capacitor discharge >Wait > for at least 3 minutes until capacitors have discharged. >Before > carrying out any maintenance work the machine must be disconnected from mains and protected against reconnecting. N : _EN_VAC_24seven_System/

22 Safety instructions Keep labels in well readable condition Check warning signs and labels Keep labels and information symbols and warning labels always in a well readable condition. Possible labels are for example: >Labeling > of connections >Warning > signs and notice labels >Motor > data and rating plates Arrange remote control with colleagues Observe when using remote control In combination with VACUU CONTROL LAN connection, the vacuum pumping unit is controllable via remote. VACUU CONTROL a remote control for the controller and part of the included materials. With the remote control a vacuum system can be operated simultaneously by controller and by an end device via VACUU CONTROL. Remote control is able to operate from several end devices, e. g., smartphone, tablet or computer. When using remote control please regard the following: >Coordinate > planned projects with colleagues that sharing this equipment. >If > necessary inform colleagues that you plan to use the remote control. >Avoid > different, parallel settings. Act correctly in error situations Observe at error state Fault remedy may only be performed by qualified personnel, e. g., service technician. Repairs should always be carried out by our Service. IMPORTANT! Malfunctions which may affect safety must be eliminated immediately. > > Do not work with damaged components. > > Replace defective parts immediately, e. g., broken cable, defective connector, broken flask. Behaviour in the case of faults: >Switch > off the vacuum pumping unit. >Secure > the vacuum pumping unit from being switched on again as long as the error remains. >Inform > the supervising specialist of your department. 22 N : _EN_VAC_24seven_System/

23 Safety instructions 2.7 Safety and service Ensure safety standards for service personnel Safety regulations that apply to your work environment also apply to persons who perform service works, in particular when handling hazardous materials Meaning Health and Safety Clearance Products which are potentially hazardous may only be returned when all dangerous contaminations are removed. IMPORTANT! > > Observe the requirements for services. > > Observe the Notes on return to the factory, listed in the Health and Safety Clearance document. > > Protect the service personnel from hazardous substances. > > Confirm harmlessness with your signature. The form is also available on our website: Health and Safety Clearance Conditions for our services. Fulfill the following conditions Requirements for services 1. Clean the product thoroughly and if necessary decontaminate it professionally. IMPORTANT! For all service works hazardous substances need to be excluded. 2. Fill in the form Health and Safety Clearance thoroughly and completely. 3. Contact our service department. 4. Request a RMA N for your service order. 5. Before returning the product, please send the signed Health and Safety Clearance to our service department. N : _EN_VAC_24seven_System/

24 Safety instructions For all servic works the safety clearance needs to be proofed and confirmed. > > Did your product get in touch with hazardous substances? Please wait for the accept for reshipment. 6. Send in your product including: RMA N, Service order (e. g., repair, calibration), form Health and Safety Clearance, short description (e. g., malfunction, working environment, media). Any more questions? We will help you: Phone: Fax: Proper disposal Observe environmental regulations Comply with safety directives and with local regulations for disposal, when removing the machine. In particular valid for all components which are contaminated with hazardous substances. Fluids collected in catch pots or separator flasks have to be disposed of in accordance with national regulations. 24 N : _EN_VAC_24seven_System/

25 Machine description 3 Machine description 3.1 Product description Product description The vacuum pumping unit VAC 24seven is designed for continuous operation, e. g., in a chemistry-kilo lab, pilot-lab or as a central pumping station for a vacuum network. View of vacuum pumping unit VAC 24seven Principle design Signal lamp 5 Inlet with catch pot for condensate 2 Control module 6 Set with adjustable feet + eye screws 3 Pump module 7 Diaphragm pump 4 Cooling fan/fan grill 8 Maintenance door The Pump module is used to generate vacuum. The Control module controls the vacuum and the motor speed of up to 3 Pump modules. Possible designs Pump modules are available in two different designs: 5 mbar ultimate vacuum and 30 m³/h pumping speed or 70 mbar ultimate vacuum and 40 m³/h pumping speed. N : _EN_VAC_24seven_System/

26 Machine description Design and equipment Modular design One vacuum pumping unit of the product series VAC 24seven consists of 1 control box named Control module and with at least 1 up to maximally 3 Pump modules. The system modularity makes it possible to re-equip one vacuum pumping unit with 1 or 2 further pump modules, in order to adapt application requirements and/or to increase the vacuum performance. Equipment Each pump module comprises 2 chemically resistant diaphragm pumps for generating vacuum. The diaphragm pumps are equiped with VARIO drives for motor speed control. Pump modules are equiped with inlet catch pots. These are front mounted for easy level monitoring and access. The vacuum pumping unit has adjustable feet. For monitoring operation a signal lamp is mounted on top of the Control module. For monitoring the pressure an external vacuum sensor is provided. Ensure to mount the vacuum sensor as near as possible to the process, if necessary use avacuu BUS extension cable Included materials Depending on your order, one of the following combinations is possible: Example VAC 24seven 1 Pump module Included materials VAC 24seven 1x Control unit Control module 1x Pump unit Pump module 1x Set with adjustable feet + eye screws 1x Instructions for use 1fach Example VAC 24seven 2 Pump modules Included materials VAC 24seven 1x Control unit Control module 2x Pump unit Pump module 1x Set with adjustable feet + eye screws 1x Interconnection set for pump modules 1x Instructions for use double 26 N : _EN_VAC_24seven_System/

27 Machine description Example VAC 24seven 3 Pump modules Included materials VAC 24seven 1x Control unit Control module 3x Pump unit Pump module 1x Set with adjustable feet + eye screws 2x Interconnection set for pump modules 1x Instructions for use triple Check the shipment for transport damage and completeness. > > Report any transit damage immediately to the supplier Function description Short function description The Control module controls the vacuum and the motor speed of up to 3 Pump modules. For vacuum control the built-in vacuum controller CVC 3000 and the connected vacuum sensor are used. Detailed descriptions see instruction section: VAC 24seven_Control One Pump module produces vacuum with two chemistry diaphragm pumps connected in parallel. The vacuum pumping unit is switched on by the main switch at the Control module. The diaphragm pumps inside one Pump module can be switched on/off individually by rocker switches at the Control module. Detailed descriptions see instruction section: VAC 24seven_Pump N : _EN_VAC_24seven_System/

28 Machine description 3.2 Work stations Work stations For the vacuum pumping unit no permanent workplace is provided. The user checks at regular intervals the level of the catch pot and empties it. For description how to empty the catch pot see Instruction section VAC 24seven_Pump Catch pots are screwed in at the front, which means at the inlet of the pump module. On the right side of the vacuum pumping unit it is possible to mount a catch pot (option) at the outlet. Catch pot for liquids Example Catch pots Inlet: Catch pot for condensate 500 ml 2 Outlet: Catch pot 2000 ml including holder (option) 28 N : _EN_VAC_24seven_System/

29 Appendix 4 Appendix 4.1 Technical information, in general Technical data Technical data VAC 24seven Vacuum pumping system VAC 24seven Max. Power consumption per pump module Weight, approx. (US) ~2 kw ~2,682 hp Control module 15,6 kg 34 lb Pump module (1x) 106 kg 234 lb Pump module (2x) 212 kg 467 lb Pump module (3x) 318 kg 701 lb Bearing capacity of the ground (3 Pump modules) 457 kg/m² 94 psf Inlet connection KF DN 40 Outlet connection KF DN 25 Gas ballast connection typ. Leakage rate Protection class ATEX conformity Noise emission (sound pressure level at 50 Hz) Dimensions 10/8 mm < 0,01 mbar l/s IP42 II 3G IIC T3 Int. Atm. only < 75 dba see dimension drawings Environmental specifications (limitation of use) Ambient conditions Ambient temperature range (operation) Transport- and storage temperature Altitude, max. Relative humidity (US) C F C F 3000 m above sea level Avoid condensation or contamination by dust 9840 ft abovesea level %, non condensing N : _EN_VAC_24seven_System/

30 Appendix Technical data Control module Control module VAC 24seven Electrical connection Pre-fuse 400 V/60 Hz, 3 phase, 16 A min. 16 A max. 63 A (US) 208 V/60 Hz, 1 phase, 30 A 30 A Upper measuring limit 1080 mbar 810 Torr Lower measuring limit 0,1 mbar 0.1 Torr Vacuum sensor connection KF DN 16 Measuring principle Vacuum Controller Interfaces Ceramic membrane CVC 3000, included RS-232/Ethernet/5 75 VDC/ 5 50 VAC/VACUU BUS / optionally 0 10 V Technical data Pump module #70 mbar Pump module #70 mbar VAC 24seven (US) Ultimate vacuum, absolute 70 mbar 52.5 Torr Ultimate vacuum with gas ballast, absolute Pumping speed (1/2/3 Pump modules) 100 mbar 75 Torr 40/80/120 m³/h 24/48/72 cfm Technical data Pump module #5 mbar Pump module #5 mbar VAC 24seven (US) Ultimate vacuum, absolute 5 mbar 3.75 Torr Ultimate vacuum with gas ballast, absolute Pumping speed (1/2/3 Pump modules) 7 mbar 5.25 Torr 30/60/90 m³/h 18/36/54 cfm For definite specifications for components and add-on parts, please refer to the relevant instruction module of this manual. 30 N : _EN_VAC_24seven_System/

31 Appendix Rating plate positions Sketch rating plate positions N : _EN_VAC_24seven_System/

32 Appendix Dimensions Vacuum pumping system, maximum extension stage Vacuum pumping unit (l x b x h) Recommendation for installation distances Dimensions for installation and maintenance top view side view Leave enough space around the maintenance doors in order to remove a diaphragm pump easily, if necessary. 32 N : _EN_VAC_24seven_System/

33 Appendix 4.2 Ordering information Ordering information VAC 24seven modules VAC 24seven modules Order-N VAC 24seven control module VAC 24seven pump module #70mbar VAC 24seven pump module #5mbar Ordering information spare parts Spare parts for VAC 24seven Order-N VSK 3000, ,1 mbar Air admittance valve VBM-B / KF 16, VACUU BUS Set with adjustable feet Ball valve VKE 40 to separate vacuum pumping unit from process Set changing pump outlet for putting the pump outlet downwards Cleaning set for flushing the pumping unit Tool kit, diaphragm wrench and pump holder vertical Test kit, CVC 3000 with connection parts to test individual pumps in case of service (after maintenance) Set eye screws, thread M 10, to transport the pumping unit Interconnection set to connect 2 pump modules at vacuum inlet and outlet Catch pot for condensate 2 Liter glass container to collect condensate from pump outlet including holder Ordering information accessories Accessories for VAC 24seven Order-N Connection for catch pot Hose clamp 50 mm Hose clamp 32 mm Hose clamp 18 mm Fabric PP, 394 x O-ring, 140 x 3 mm, Viton/FEP Bellow D 43,5 91lg, PTFE Sealing ring 49 x 29 x 0,7 PTFE Inlet separator AK for condensate, on suction side Connection cable 230V/ 4000 KG Lock Flask 500 ml, with thread GL Left door for pump module Right door for pump module Fuse 10.0A AWG 18, black (2x) Maintenance set VAC 24seven for one pump module Hose, PAN, 6/4 mm N : _EN_VAC_24seven_System/

34 Appendix Ordering information accessories Molded hose PTFE - available on request --- Digital I/O module VACUU BUS VACUU BUS cable with plug and stranded wires Y adapter VACUU BUS Extension cable VACUU BUS, 2m VACUU CONTROL LAN version CVC 3000 built-in version Cable RS 232C, 9-poles, Sub-D Source of supply International sales offices Purchase original accessories and spare parts from an international sales office of VACUUBRAND GMBH + CO KG. Information about the complete product range are available in the current product catalog. For orders, questions about vacuum control and optimal accessories, please contact an international sales office of VACUUBRAND GMBH + CO KG. 34 N : _EN_VAC_24seven_System/

35 Appendix 4.3 Service Take advantage of the comprehensive service range of VACUUBRAND GMBH + CO KG. Service in detail Service offer and service range product guidance and practical solutions, fast delivery of spare parts and accessories, Installation, initial operation, technical briefing professional maintenance and/or maintenance agreements, immediate repairs processing, Service on the spot (on request), calibration (DAkkS accredited), Validation service, IQ Installation qualification. >Visit > our website for further information about our services: Servicing handling Meet the terms of service 1. Contact our service department Request a RMA number for your order. 3. Clean the product thoroughly and if necessary decontaminate it professionally. 4. Fill in the form Health and Safety Clearance thoroughly and completely. 5. Return your product including: RMA-N, Repair- or service order, Form Health and Safety Clearance, short error description. > > Reduce downtime, speed up the service process. Please keep the required data and documents ready when contacting our Service Department. ``Your order can be quickly and easily processed. ``Hazards can be excluded. ``A short description or photos may help for error location. 1 Phone: , Fax: , service@vacuubrand.com N : _EN_VAC_24seven_System/

36 Appendix Form Health and safety clearance 36 N : _EN_VAC_24seven_System/

37 Appendix 4.4 Index A Abbreviations Additional documents... 8 Additional notes... 9 Align laboratory equipment Ambient conditions ATEX category C Contact... 6 Control module (Control Module) Copyright... 5 CVC E EC Declaration of Conformity.. 38 Eliminate sources of danger Environmental regulations Equipment Exhaustion system F Form Health and Safety Clearance... 24,35 Function description H Handling instruction Health and Safety Clearance.. 23 hot surface I Icons Improper use... 13,14 Intended use L Leakage rate Limitation of use M Main switch Mandatory sign Modular design Modular manual parts... 7 O Operator obligations Ordering information accessories.. 33,34 Ordering information spare parts Ordering information VAC 24seven modules Other signs P Partitioning of the individual operating instructions... 7 Peripherals and ATEX Personnel (staff) Prevent ignition source Principle design Product description Product specific terms Prohibited usage Prohibition symbol Proper disposal Protective clothing Pump module versions Q Quality standard R Rating plate positions Reference book... 5 Remote control Responsibility Responsibility Assignment Matrix.. 16,17 Risk of burns Risks due to residual energy RMA-N S Safety... 5 Safety and service Safety equipment Safety instructions Safety symbols Sales offices Scope of supply Service range Services conditions Source of supply Sources of error during connection Staff obligations Supervise critical processes Supplementary manuals... 8 T Target groups Technical data Control module Technical data Pump module #5 mbar Technical data Pump module #70 mbar Technical data VAC 24seven Term definition U User information... 5 V VACUUBRAND Service department Vacuum pumping unit (l x b x h) W Warning levels... 9 Warning sign Warning signs and labels Work stations N : _EN_VAC_24seven_System/

38 Appendix 4.5 EC Declaration of Conformity EU-Konformitätserklärung EC Declaration of Conformity Déclaration CE de conformité Hersteller / Manufacturer / Fabricant: VACUUBRAND GMBH + CO KG Alfred-Zippe-Str Wertheim Germany Hiermit erklärt der Hersteller, dass das Gerät konform ist mit den Bestimmungen der Richtlinien: Hereby the manufacturer declares that the device is in conformity with the directives: Par la présente, le fabricant déclare, que le dispositif est conforme aux directives: 2006/42/EC (MRL), 2014/30/EU (EMV), 2014/34/EU (ATEX). 2011/65/EU (RoHS-RL). Vakuumpumpstand / Vacuum pumping unit / Groupe de pompage Typ / Type / Type: VAC 24seven Artikelnummer / Order number / Numéro d article: , , , Seriennummer / Serial number / Numéro de série: Siehe Typenschild / See rating plate / Voir plaque signalétique Angewandte harmonisierte Normen / Harmonized standards applied / Normes harmonisées utilisées: DIN EN ISO 12100:2011, DIN EN :2011, DIN EN :2013, IEC :2010 (Ed. 3)/ DIN EN :2011, DIN EN :2011, DIN EN :2009, DIN EN 50581:2013. Bevollmächtigter für die Zusammenstellung der technischen Unterlagen / Person authorised to compile the technical file / Personne autorisée à constituer le dossier technique: Dr. J. Dirscherl VACUUBRAND GMBH + CO KG Alfred-Zippe-Str Wertheim Germany Ort, Datum / place, date / lieu, date: Wertheim, ppa. (Dr. F. Gitmans) Geschäftsführer / Managing Director / Gérant (Dr. J. Dirscherl) Technischer Leiter / Technical Director / Directeur technique VACUUBRAND GMBH + CO KG Alfred Zippe Str Wertheim Tel.: Fax: E Mail: info@vacuubrand.com Web: 38 N : _EN_VAC_24seven_System/

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40 Manufacturer: VACUUBRAND GMBH + CO KG Alfred Zippe Str Wertheim GERMANY Phone: Head office: Sales: Service: Fax: E Mail: info@vacuubrand.com Web: Version: _EN_VAC_24seven_System TDD2/V1.5/A4 ( ) VACUUBRAND GMBH + CO KG 2017