Thermax Consultancy Services

Transcription

1 Welcome to Thermax Consultancy Services Engineering the system for better tomorrow

2 Thermax Consultancy. How can we add Value?

3 Consultancy for. Greenfield Project! Re-Engineering the existing plant! Present system Hookup with the new plant/line! Retrofitting control systems in boiler house

4 What we are aiming for.. Efficient & cost effective design Integrated approach resulting in shifting from simple engineering solution to a complete Utility Packaged Solution Engineering solution as per best industry norms considering energy conservation Develop industry preferred status for Utility Consultancy in different industry segments

5 SITE VISIT TO COLLECT RELEVANT DATA OUR WORKING MODEL ALWAYS WIN WIN SOLUTION DISCUUSION WITH PROJECT INCHARGE FOR DATA VALIDATION STUDY OF EXSISTING SETUP (IF ANY) & SUGGEST MODIFICATIONS ESTIMATION OF HEAT & MASS BALANCE CLOSELY INTERACTING WITH OEMS & OUR ASSOCIATES CUSTOMER INVOLVEMENT HIS FEEDBACK ADDS VALUE SUBMISSION OF P&ID FOR APPROVAL FINAL SUBMISSION OF REPORT WITH ISOMETRIC,BOM,BOQ, POST PID APPROVAL

6 OUR SCOPE SELECTION OF UTILITY EQUIPMENT (AS PER REQUIREMENT) COMPLETE PIPING DESIGN 1. PIPE SIZING 2. PIPE ROUTING 3. STRESS ANALYSIS 4. SELECTION & SIZING OF PIPE FITTINGS,VALVES,STRAINERS,MOISTURE SEPERATORS,STEAM FLOW METERS ETC SIZING OF CONDENSATE RECOVERY SYSTEMS SELECTION AND SIZING OF PRESSURE REDUCING STATIONS TRAP SELECTION AND SIZING INSULATION DESIGN

7 UTILITIES COVERED CHILLERS WATER TREATMENT AUTOMATION PACKAGES BOILERS HEATERS AIR COMPRESSORS WASTE HEAT RECOVERY

8 Why Thermax?

9 Steam... What do we do? Study of production and loading pattern of plant to calculate the req. a capacity of boiler Selection and placement of traps/ PRS/ valves etc at appropriate places Steam Line sizing,routing and pressure drop calculations across the lines. Specification data sheets for boilers, Chimneys, Feed water tank etc P&I Diagrams, Isometric Drawings (IBR) Value added! You install a boiler that best fits your requirement, Better capacity utilization hence better efficiency Lower initial investment,with utilities getting steam at right quality and quantity Detailed specification and drawings helps in smooth and trouble free installation, thus timely completion of project.

10 Condensate.. What we do? Estimate condensate recovery potential with recommendations to maximize condensate return Condensate Line sizing and routing Sizing and placement of traps and Pumps on the condensate system Value Added! Efficient Heat recovery resulting in higher feed water temp hence reduced fuel bill for boiler Proper Draining of condensate ensures that utilities run at optimum condition with maximum recovery of condensate

11 What do we do? Water... Value added! Preparation of specification data sheet for RO/ DM depending on raw water analysis Designing of system based on water analysis ensures that water quality is maintained as per boiler and process requirement Preparation of specification data sheet for water softener and storage Line Routing Line sizing and pressure drop calculations Calculating potential of waste heat recovery from process water / water recovery The right quality of water & proper line sizing will minimize your capital cost and will keep the pressure drop across the lines at minimum Recovering heat from process water will reduce your fuel bill / water recovery will reduce the consumption P&I diagrams, Piping layout, Isometric, BOM / BOQ Detailed drawings and material take offs ensure appropriate& timely installation

12 Compressed Air. What we do? Value added! Estimate requirement for compressed air for the plant Preparation of specification data sheet for Compressor Proper selection of Compressor with optimization of capacity utilization Recommend equipment required for good quality dry air Pressure drop calculations Ensures that all equipment get air at the right quality and quantity

13 Thermic Fluid. What we do? Value added! Estimate requirement for Thermic Fluid load for the plant Preparation of specification data sheet for Heater Pressure drop calculations Proper selection of Thermic Fluid heater for optimum capacity utilization Ensures all equipment's get right temperature Ensures optimum pumping power P&I diagrams, piping layout, Isometric drawings Detailed drawings and material take off optimizes system layout Material BOM & BOQ

14 Thermax Deliverables P & I Diagrams Piping Layout Drawings Isometric Drawings Fabrication Drawings (as per requirement) Bill of Material (BOM) Bill of Quantity (BOQ)

15 Our Drawings.. P & I Drawing Isometric