Megawatt Solutions Private Limited
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1 Megawatt Solutions Private Limited Concentrated Solar Thermal Solutions For Industries Siddharth Malik Managing Director CII Green Power 2017, Chennai, July 26 th 2017
2 About Megawatt Solutions Core Technology and Solutions Company For Renewable Energy MNRE-Channel Partner For 100% Indigenous Energy Technology & Solutions Serve Commercial and Industrial Companies Design, Engineering, Manufacturing, Commissioning & Operations Pan-India Presence For Projects and Service Teams Customers include PSU, Private, Coop (NTPC, Motherdairy, NDDB, UPL, UB) MNRE Award For Solar Energy Innovator MWS R&D Center Inauguration Field-Proven MWS 2-axis Solar Thermal Tracker
3 MWS Solar Field For Reducing Fuel Consumption In Industries Dishes take very small ground space System Cost covered in less then 3 years Can be retrofitted to any existing system Fully automated systems Can heat up to 400 C Reduces your carbon footprint emission 1. Incoming Solar Radiation gets concentrated by high efficiency MWS Paraboloid Dish Concentrator onto a cavity receiver with minimum losses 2. The concentrated energy is heattransferred to various working fluids like hot water, Thermic Oils, etc. 3. Piping system routes energy from each receiver to end application for integration 4. Entire process is fully automated and dish tracks the Sun in two axis all year long M95 Paraboloid Dish Concentrator: Peak Rating 40,000 kcals/hr, Avg. Rating 3 Lac kcal/day Reducing Industrial Carbon Footprint
4 MWS Solar Field Solution Is An Integrated Approach For Displacing Fossil Fuels For Process Heating MWS Solar Concentrator MWS SOLAR FIELD Fossil Fuel Boiler Industrial Process MWS Solar Field TM Process integration & Automation Instrumentation & Piping Network
5 MWS Solar Field Reference Installations CIP In Dairy, Pharmaceutical Industries Hot Air In Food, Textile & Sludge Drying Thermic Oil In Chemical, Rubber, Polymer etc. Boiler Feed Water Heating In All Industries
6 MWS Solar Field References For Heating and Cooling
7 NTPC Dadri, Greater Noida, UP CST-LPG Hybrid Thermic Fluid Heating System
8 Case Studies 1. Boiler Feedwater & Process Water At Unique Biotech Ltd.,Hyderabad (Biotics, Pharma) 2. Pigment/Slurry/Sludge Drying At Ultramarine Pigments Ltd. (Chemicals, Paints & Surfactants) Site Location: Ranipet, Tamil Nadu
9 2. Drying of Inorganic Slurry Old Setup Company had a process that required drying of inorganic slurry They were earlier drying inorganic slurry in open Solar Ponds Slow Drying Process (5-Day Period) Inefficient Handling- Manpower Environmental Impact Alternate- Special Kerosene Oil Consumed For Subsequent Drying In Paddle Dryers
10 The Solution Scope of Work Turnkey design, Engineering, Supply, & Installation of: T 1 Pump T 2 Location Delivery Capacity Dish numbers Ranipet, Chennai 55,000 Kg of hot air at upto 130 C 15 lac kcal per day 6 Nos. of M95 dishes Solar Field Hot Air Generator Tunnel Design & Configuration Hot Air Generator T 3 Hot Air to Tunnel Dryer
11 Proposed System Working Methodology Dehumidified Hot Air Is Generated By MWS Solar Field and injected into Tunnel Hot Air is injected into the solar tunnel at upto 130 degc >90% Humid air is vented out of solar shed carrying moisture from the sludge Solar Drying Tunnels are designed for maximum efficiency and minimum heat loss Truly a non-contact process- No MoC/deterioration/corrosion etc. issues 100% indigenous availability Completely Modular Fully automated operations- A master controller operates all vents, a weather monitoring system, solar field to maximize evaporation rate
12 Slurry Drying Ultramarine Pigments Pvt. Ltd., Ranipet
13 Sludge Drying Ultramarine Pigments Pvt. Ltd., Ranipet 6 Dish Solar Field Layout Thermic Oil Hot Air Radiator Thermi c Oil Line Forced Air Convection Tunnel
14 Case Study Drying of Inorganic Slurry through Solar Concentrators Tunnel Moist saturated air outlet Forced hot air convection Controlled drying of moisture in the tunnels at accelerated rate to get desired moisture level Optimal Tunnel design for maximum efficiency and ease of use
15 Sample Reference Installations Drying By CST- Paints, Surfactants, Any Sludge. Initial Moisture Of 55% to Less Than 1%
16 Case Study Drying of Inorganic Slurry through Solar Concentrators BEFORE AFTER 6 hrs. Hydrated Slurry fed in Solar Drying Tunnel Moisture Content: 50% Final dried Pigment slurry taken out from tunnel after 9 hrs. Moisture Content: 2%
17 Megawatt Solutions Private Limited Clean Energy For All Contact us Siddharth Malik M: , T-93, 4 th Floor, Gautam Nagar, Yousuf Sarai Commercial Complex, New Delhi
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