Customer in Focus. Plastic Injection Molding Components & Assembly

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Darlene Daniels
5 years ago
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1 Customer in Focus Plastic Injection Molding Components & Assembly

2 About Us Vignesh Polymers is one of the fastest growing moulding companies in South India today, catering to the White Goods and Automobile Sectors. The Company has undergone huge expansion initiatives since its humble inception 10 years ago Currently having around 40 moulding machines ranging from 160T to 1300T including Vertical Injection Moulding capabilities High success rate for insert or plastic-metal combined component moulding and specialize in plastic Injection operations covering a wide range of polymer processing technologies delivering high precision and aesthetic components using various input materials like ABS,PP,(ABS+PET),HIPS,Poly Carbonate Specialized post moulding activities like Assembly, Printing, Welding,Painting Well Qualified, Trained & Experienced Team of Employees around 200

Plastic Industry,worked in Companies like National Plastics Ltd, Pentadaewha Auto Parts, Supreme Industries and GM Pens Undergone training in Korea and Taiwan for understanding the best practices in

3 CEO Profile FOUNDER / CEO: R.B.SIVAKUMAR The Company has been promoted by RB.Sivakumar a first Generation Entrepreneur, a Post Graduate Diploma Holder in Plastics Mould Making technology from CIPET - Ahmadabad With an experience of over 20 years in various capacities in the Plastic Industry,worked in Companies like National Plastics Ltd, Pentadaewha Auto Parts, Supreme Industries and GM Pens Undergone training in Korea and Taiwan for understanding the best practices in manufacturing of plastic components which requires high precision and quality The Company is focused at maintaining consistent uptime of machines, ensures Quality and on time Delivery to the Customers who have set very high standards and practices to supply Components for their production lines. His tireless efforts has helped to become a Global Supplier/Bench Mark Vendor to Major OEM s

Mile Stones Started New Plant in Goa & Warehouse in Chennai ISO/TS 16949/2009 Accreditation 2016 2017 Enhanced the capacity with thirteen Machines Started Supplies to Philips Added two Machines 2013

4 Mile Stones Started New Plant in Goa & Warehouse in Chennai ISO/TS 16949/2009 Accreditation Enhanced the capacity with thirteen Machines Started Supplies to Philips Added two Machines Enhanced the Capacity With 8 Machines Hyundai SQ Mark Certificate thru Motherson Automotive Started Vignesh Polymers with one Machine Enhanced the capacity with Nine Machines Started Supplies to Samsung India Electronics Ltd. Chennai IS Certificate, Total three Machines New plant started at Vallam with 8 machines

5 Growth Trends Sales Value in MINR 1181 Head Count # No's * Unaudited Figures Sales Qty in Millions #No's

6 Injection Moulding Capacity Machine Capacity Tonnage Vallam-Chennai Verna-Goa Milacron Toshiba Woojin TKC Milacron Total Total

7 Infrastructure - Facility Infrastructure & Auxiliary Equipment Specification Make Vallam-Chennai Verna-Goa Total Shop floor 50K sq.ft 35K sq.ft Ware-house/Paint shop 60K sq,ft 25K sq.ft 2 Robots Wittmann EOT Cranes K2 Cranes 10,15 & 20 tons 15 ton 4 Real Time Monitor Digiwave/Crunch Electricity Capacity 1100KVA 900 KVA 0 Diesel Generator Kirloskar 750 & 500KVA 500KVA 3 Conveyors Wittmann Final & Assembly Final & Assembly Centeralized Feeding Wittmann System / Prasad Volumetric Feeders ConAir Air Compressors Kaeser Mould Temperature Wittmann Controller /Toshiba Chiller Prasad/ConAir Dehumidifier Prasad/ConAir Hopper Dryer Toshiba Hot Runner Controller Yudo/Elmac Total

8 Infrastructure Quality Quality Lab Equipment & Instruments Instruments Type Range Vallam- Chennai Verna- Goa Digital Vernier Caliper Mitutoyo 0-150mm to mm Digital Weighing Scale essae gms to kg Digital Height Guage Mitutoyo mm Pin Guage Progressive 0-7.0mm Slip Guage Mitutoyo 0.05 to 100mm Moisture Analyzer Presto 0-200deg Melt flow Indexer Presto 0-400deg Muffle Furnace Deeps Engg deg Dial Guage Mitutoyo 0-13mm Torque Wrench Mitutoyo Surface Table Alpha 1000*1000mm Color Cabinet Color Meter Deeps Engg Gloss meter Deeps Engg Cross Cut Teaster Push Pull Guage Mitutoyo Digital Lux meter Lutron lux Total Total

9 Organization Structure -Vallam MR.SIVAKUMAR MANAGING DIRECTOR Mr.GOPINATH Chief Operating Officer MR.RAVI PLANT HEAD MR.SELVAKUMAR NPD MANAGER MR.JITENDAR PRODUCTION MANAGER MR.SURESH QUALITY MR.SENTHIL MAINTENANCE MANAGER MR.THANGARAJ HR & ADMIN MR.VIKRAM FINANCE MANAGER DEVELOPMENT TEAM PRODUCTION TEAM QUALITY TEAM MAINTANANCE TEAM HR Team Accts Team

10 Strengths & Strategy Strong Customer Base Technology Adoption Experience working with Multinational OEM Manufacturers Automation in Operations Real Time Monitoring Focus on Innovation Early Movers Operational Excellence Improve OEE (Overall Equipment Efficiency) Cost Optimization Strategy Attain Leadership Expand product Portfolio Timely Investments

11 Manufacturing Plant Vallam Chennai SHOP FLOOR 1 (2014 ) SHOP FLOOR 2 (2017)

12 Ware House Mambakkam Chennai sq. ft Assembly / Ware house for Stocking FG/SFG 2017

13 Manufacturing Plant Verna Goa New Plant Setup for IFB 2017

14 Warehouse & Stores Verna Goa New Plant Setup for IFB 2017

15 Our Esteemed Customers

16 Home Appliances Refrigerator

17 Home Appliances Refrigerator

18 Home Appliances Washing Machines

19 Home Appliances - Washing Goa

20 Home Appliances Air Conditioners

21 Automotive INZI_HA Engine & IB MODEL_ENGINE Components PARTS Lower Cover Diffuser - IB Element PA E Upper Shell - IB Upper Shell -HA Throttle Shell - IB

22 Automotive Lighting Components CHL Body LH/RH LED Body LH/RH BUL Body LH/RH (WO) BUL Body LH/RH (W) RCL Body LH/RH

23 Automotive Instrument Panels Heating Control fascia (Auto) Din 2 Dummy Cover Heating Control fascia (Manual) Trim Inst Panel CTR LWR Glove Box Inner / Outer

24 Accreditations ISO/TS 16949:2009 ISO9001:2008

25 Best Vendor Awards From Customers BEST VENDOR OF 1st QTR 2015 PRO 3-M AWARD OUTSTANDING AWARD 2017 BEST VENDOR OF 3rd QTR 2015 OUTSTANDING AWARD 2016 BEST PERFORMANCE AWARD 2017

26 Global Recognition By Samsung

27 Industry Players Visit for Best Practices

28 Employee Recognition 10 th Anniversary 2017

29 Vignesh Polymers A Trusted Product Manufacturing Partner

Role of Auxiliary Equipments in Plastic Processing

Role of Auxiliary Equipments in Plastic Processing India Germany France Sweden Italy Economy through Automation Mr. Sanjiv Parikh Sr. Manager (Sales & Marketing) Auxiliary Equipments NEED OF AUXILIARY