Benninghoven GmbH & Co. KG Established in Tradition & Quality
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- Peregrine Martin
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2 Benninghoven GmbH & Co. KG Established in Tradition & Quality
3 Benninghoven GmbH & Co. KG Head Office: Mülheim/Mosel Employees: 410 Production Capacity: 300 t Steel/ Month Update: 8/ Tradition & Quality
4 Benninghoven Mülheim/Mosel High-Tech Manufacturing Technology 1.0 Tradition & Quality
5 Benninghoven GmbH & Co. KG Location: Wittlich Employees: 145 Produktion Capacity: 550 t Steel/ Month Update: 8/2009 A Milestone was reached when production of complete Asphalt Plants attained over 100 produced in one year. Over 600 employees are now maintaining the good reputation of Benninghoven and it`s products worldwide. 1.0 Tradition & Quality
6 Benninghoven Wittlich Robot and Laser Manufacturing Technology Quality Assurance 1.0 Tradition & Quality
7 Mobile Asphalt Mixing Plant Mix Mobil Type MBA Specifications: Capacity range: 120 to 300 t/h Mobile configuration transport dimensions. 3.0 Mobile Plants
8 Mobile Cold Feed Typ MVD 4/10 Specifications: Mobile Cold Feed Unit 4 * 10 m³ incl. Feeding Ramp installed onto a single axle trailer. 4.0 Mobile Cold Feed
9 Mobile Cold Feed Typ MVD 4/10 Specifications: Mobile Cold Feed Unit 4 * 10 m³ incl. Feeding Ramp installed onto a single axle trailer. 4.0 Mobile Cold Feed
10 Mobile Cold Feed Typ MDV 5/12 Specifications: Mobile Cold feed unit 5 * 12 m³ with feed ramp installed onto a double axle trailer chassis. 4.0 Mobile Cold Feed
11 Belt Feeder Specifications: Belt Feeder with side wall belt Inverter Controlled adjustable height restrictor No flow switch 4.0 Mobile Cold Feed
12 Combustion Technology Combustion Technology Burner
13 Burner Type RAX-Jet Turbo Specifications: Burner in combination version (oil and natural gas) 5.0 Burner System
14 Burner Type RAX-Jet Turbo Specification: Typ RJ 4-3 FU K-Öl Z with back up burner cut out frequency-controlled Combination burner Oil / Coal dust with Inverter controlled fan. 5.0 Burner System
15 EVO-Jet Burner Specifications: New Development Inverter regulated burner fan and pumping station in order to assure minimum emission and high fuel efficiency. Burner silencer in order to minimize noise emission. 5.0 Burner System
16 Dryer Drum Mixing Zone Combustion Zone 6.0 Mobile Dryer Drum
17 Dryer Drum Lifter Combustion Zone Mixing Zone 6.0 Mobile Dryer Drum
18 Mobile Dryer Drum Typ MTT 9.22 Specifications: Mobile dryer drum Optionally stainless steel cladding. Optionally with 70 mm Mineral wool insultation Drum and Burner mounted to a double axle trailer chassis. 6.0 Mobile Dryer Drum
19 New Technologies Mobile Dust Collection System 7.0 Mob Dust Collection System
20 Vibro Screen Deck 8.0 Screening Technology
21 Mobile Asphalt Mixing Plant Mix Mobil Type MBA Example of Turkish References 9.0 References
22 Mobile Asphalt Mixing Plant Mix Mobil Type MBA Worldwide References 9.0 References
23 The most northern Asphalt Mixing Plant of the world Specifications: Mix Mobile Type MBA 2000 incl. a drum decanter system. Location: Thule Greenland 9.0 References
24 Mobile Asphalt Mixing Plant Mix Mobil Typ MBA Capacity:120/ 160/ 200 t/h Specifications: Mix Mobil Typ MBA 2000 One week from loading the complete Asphalt Plant (Mix Mobil Type MBA) to completion. Customer/ Client: Cukurova Group Kabul Afghanistan 9.0 References
25 Reclaimed Filler Silo Specifications Reclaimed Filler Silo 50 m³ With integrated elevator for rapid installation Filler System
26 Mobile Filler Silo Type MFS 50 Specifications: Mobile Imported Filler Silo Capacity 50 m³ Installed onto a single axle silo 10.0 Filler System
27 Mobile Bitumen Supply Type MBT 50T Specifications: Mobile Bitumen Tank 50 m³ hot oil heated version. Incl. hot oil heater kcal designed for 4 Bitumen Tank 11.0 Bitumen Handling
28 Mobile Bitumen Supply Type MBT 60 E Specifications: Mobile Bitumen Tank 60 m³ electric heated Installed on a single axle trailer chassis Bitumen Handling
29 Recycling Additive System Specification RAP Middle ring adding system approx. 30% at 4 % humidity Recycling System
30 Recycling Additive System Specifications: RAP dosing system via reversible Slinger Conveyor into the dryer drum. Feed rate approx. 20% at 4% humidity Recycling System
31 Dryer Endplate Recycling dosing system 12.0 Recycling System
32 Mobile Asphalt Mixing Plant Mix Mobil Type MBA 2000 Specifications: Mobile Mixed Material Silo 45 t in single compartment version. Incl. foul batch hopper chute. Installed onto a single axle double wheel chassis.
33 Mixed Material Storage Silo Specifications: Mobile Mixed Material Silo 90 t in double compartment version. Incl. Foul batch discharge chute. Installed to a double axle trailer unit.
34 Mixed Material Silo Specifications: Mobile Mixed Material Round-Silo 30 t
35 Semi-Mobile Asphalt Mixing Plant in containerized transport dimensions Type ECO / Capacity Range: 160 to 240 t/h
36 Cold Feed System Caracteristics: i 3 Cold Feed Bin Unit completely pre- wired and local installed Control Panel. The inclinded conveyor is folded in order to allow for an optimized transport situation.
37 Dryer Drum Specifications: with cardan shaft drive indirect
38 Dryer Drum Specifications: Dryer drum with cardan shaft di drive indirect system. Oversize Grid with reversible slinger conveyor arrangement underneath.
39 Dryer Drum Specifications: Dryer drum with cardan shaft drive indirect system. Oversize Grid with reversible slinger conveyor arrangement underneath.
40 Elevator Specifications: Double Stand Chain Big access for maintenance and inspection.
41 ECO Elevator Specifications: Single Stand Chain Big access for maintenance and inspection.
42 Semi-Mobile Asphalt Mixing Plant in containerized transport dimensions Type ECO / Capacity Range: 160 to 240 t/h filler weighing aggregate weihing Specifications: Weighing Section ECO 3000 Container Dimensions * * 2891 RC system Additive System manuel operated
43 Container Anlage ECO 3000 Specifications: Mixed Material Silo 68 t underneath the Mixing Tower with 2 bins and Tower with 2 bins and additional direct loading 5 t
44 Container Anlage ECO 2000 Specifications: Container Filler System
45 Semi-Mobile Containerized Plant Typ ECO 3000 Specifications: Plant in Turkey under construction with 240 t/h capacity incl. cold recycling feed into the mixer.
46 Mixer Specification: Double shaft mixer with cardan shaft syncronisation. Mixer with long lasting wear part design.
47 Mixer Specifications: Mixer Arm with protection shield
48 Container Filler System Specifications: Reclaimed- and Imported Container Silo 40 m³ Accurate dosing via Vane feeder Aeration facility to ensure filler flow Stat. Filler System
49 Container Storage Systems Type CMGS 100/2 Specifications: mechanical assembly time max. two days Storage Systems
50 Container Storage Systems Type CMGS 100/2 Specifications: Container Storage Silo Transport Unit incl. Lower Section Skip System Foul Batch Station Subconstruction Storage Systems
51 Container Storage Systems Type CMGS 100/2 Characteric -Transport situation ti of containerized mixed material silo consisiting of: Winch Unit incl. Control Panel Mobile Foundations Vertical ladder
52 Transport Asphalt Mixing Plant Type ECO 3000 Specifications: i Transport Situation Two containers onto one standard truck. Showing the : - Weigh- Mix Section - Discharge Section / Hot Bin Section Semi-Mob. Type ECO
53 Transport Cold Feed Unit Asphalt Mixing Plant Type ECO 3000
54 Transportable Asphalt Mixing Plant Concept Type TBA Concept Type TBA
55 Cold Feed System Customer/ Client: Przedsiêbiorstwo Robót Drogowych S.A. POL- DRÓG Nowogard Polen/ Poland Cold feed
56 New Technologies Stationary Dust Collection Stat. Dust Collection
57 Vibro Screen Deck Specifications: including roll away chute system
58 Vibro Screen Deck Specifications: including roll away chute system Screen Maschine
59 Vibro Screen Deck Screen Maschine
60 Semi-Mobile Plant Concept Typ TBA 4000 Specifications: mixing tower Concept Typ TBA 4000 with mobile modules mixing capacity 320 t/h drying capacity240 t/h Concept Type TBA
61 Transportable Asphalt Mixing Plant Concept Type TBA Concept Type TBA
62 Transportable Asphalt Mixing Plant Concept Type TBA Specification: Mixing Plant Type TBA-U-C Capacity of the silo under the plant: 2 * 76 t plus direct loading silo 13 t Long term storage silo with special sealed oil bath isolated discharge doors. 2 * 70 t Concept Type TBA
63 New Technologies Mixed Material Storage Silos 20.0 Storage System
64 Transportable Asphalt Mixing Plant Concept Type TBA Capacity: 120/ 160/ 240/ 320 t/h Specifications: Concept Typ TBA 3000 U mixed material storage silo underneath te plant with a capacity of 504 t in 6 compartments extra direct loading of 13 t Customer/ Client: Arkil A/S Naestved 18.0 Concept Type TBA
65 Semi-Mobile Plant Typ Concept 3000 Specifications: mobile components mobile foundations Container mixed material silo 18.0 Concept Type TBA
66 Transportable Asphalt Mixing Plant Concept Typ TBA Capacity: 120/ 160/ 195/ 240/ 320 t/h Specifications: Concept Typ TBA 3000 U no skip system. Direct loading into a 50 t Single bin mixed material silo Customer/ Client: Polat Yol Yapi Sanayi Ve Ticaret A.S. Trabzon Türkei/ Turkey 18.0 Concept Type TBA
67 Cold Feed System Specification: Single cold Feed bin arrangement with 12 m³ capacity in sheeted version. Optic and accustic Material no flow indication Cold feed
68 Stationary Asphalt Mixing Plant Competence Type BA Specifications: Competence Typ BA 4000 U E Competence
69 Stationary Asphalt Mixing Plant Competence Type BA Capacity: 160/ 240/ 320/ 400/ 450 t/h Specifications: Competence Type BA 4000 U E incl.cold Feed Silo System 12 * 200 m³ Customer/ Client: AMW Asphalt-Mischwerk GmbH Sulz Austria 24.0 Competence
70 Stationary Asphalt Mixing Plant Competence Type BA Specifications: Two Plant under one sheeted construction BA 3000 and TBA 2000 for Mastic Asphalt production Customer/ Client: Magyar Aszfalt MASZ Budapest Ungarn/ Hungary Competence
71 Stationary Asphalt Mixing Plant CompetenceType BA Biggest Plant in Europe Max. output 720 t/h installed in Helsinki. Twin Tower Plants BA 5000 and BA 4000 equiped with the following features: -Recycling paralell drum -Mixed material silos on load cells -Filler heater -Mastic asphalt stirrer silo - Bitumen Polymer Plant Competence
72 Satellite Silo Plant Capacity: t/h Specifications: Satellite Mixed Material Storage g System for inner Cities
73 Satellite Silo Plant Capacity: t/h Specifications: Heated Insulated long time Silo 6* 100 t capacity
74 Recycling Systems
75 Cold Rap Adding System into the Mixer via Cold RAP Elevator and Belt Weighing Conveyor Hot Material Air RC-Elevator RC Delivery Conveyor Belt Weighing Conveyor Mixer RC-Bin Conveyor to Storage Feed Belt
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77 RAP-Feedsystem/ Slinger Conveyor Diagram illustrating high speed slinger conveyor the effect of which is to throw larger sized materials further into the dryer cilinder. Thereby prolonging its retention time within the dryer.
78 RAP-Feedsystem/ Slinger Conveyor
79 Hot Recycling Parallel Drum System Illustration: Recycling Parallel Drum installation with cold RAP bypass system.
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83 Transportable Asphalt Mixing Plant Concept Typ TBA Capacity: 120/ 195/ 240/ 320 t/h Specifications: Concept Typ TBA 2000 U Germany
84 Recycling- Parallel drum Typ RA 150 Capacity: 120/ 195/ 240/ 320 t/h Specifications: Concept Typ TBA 2000 U RAP Drum System with pulverized coal burner Customer/ Client: Franz Lehnen GmbH & Co. KG Neumagen Germany
85 RAP Parallel Drum System Specifications: Recycling Drum 160 t/h. Drum is equipped with RAX Jet- Turbo multi fuel burner for oil, coal and natural gas. Recycling System
86 Recycling Parallel Drum Recycling Drum 160 t/h. Drum is equiped with RAX Jet- Turbo multi fuel burner for oil, coal and natural gas.
87 Containerized Polymer Plant Type CPA L Polymer
88 Containerized Polymer Plant Type CPA L 1 1 Feed Hopper on Load Cells Rapid Mixer Static Mixer 4 Homogeniser Polymer
89 Polymer & Emulsion Milling Machine Polymer Milling Machine Emulsion Milling Machine Polymer
90 Bitumen Polymer Plant Polymer Production Plant with Qty 3 Storage Tanks Qty 3 Agitator Tanks each with a capacity of 110 m³. Bitumen
91 Bitumen Loading Station Bitumen
92 Emulsion Plant Type CEA 4 1. Mixing AgitatorTanks 2. Homogeniser 3. store tank for emulsifiers Emulsion
93 Emulsion Plant Type CEA 4 Specifiications: Capacity 4 t/h Emulsion
94 Flow Sheet Emulsion Plant Type CEA 4 Technical Data Container: H x B x L x 2438 x Primary Mixer Typ RM 1,5 m³ Emulsion Pump: l/min Bitumen Pump: l/min Homogeniser: 4 t/h Emulsion
95 Granulate Dosing System composed of: Surge Hopper 3 m³ with air cylinder operated filling lid, blower unit srew conveyor, weigh hopper on one load cell, vanr feeder and cyclon. Additives
96 Gravimetric Pallet Dosing System Specifications: Double gravimetric pallet dosing system for granulate/ trinidad
97 Powder Granulate Dosing System Type P-GRZ Specifications Double Surge Hopper 3 m³ with air cylinder operated filling lid, compaction blower unit srew conveyor, weigh hopper on one load cell, vane feeder and cyclon. Additives
98 Wax Dosing System For the production of low temperature Asphalt. Surge Hopper for big bag dosing consisting of: Surge Hopper 3 m³ with air cylinder operated filling lid, screw conveyor, melting tank, flow meter. Additives
99 Filler Loading System composed of: Filler screw conveyor with filler Loading bellws with automatic stop function with rotary sensor. Filler Loading System
100 Dust Conditioner Specifications: Foundation Water Mixer Dust Conditioner Reclaimed Filler Capacity: 20 t/h Drive: 11 kw Speed: 50 U/Min Weight:1500 kg Zellenrad Schleuse 29.0 Filler Loading System
101 Process Control Systems 30.0 Control System
102 Asphalt Mixing Plant Control Type BLS 3000 Process The control system has a fully automated area and also a manual area. Each device can be controlled fully automated and also manual. Each drive and each flap is a pushbutton dedicated. di d 30.0 Control System
103 Asphalt Mixing Plant Control Type BLS 3000 Flowsheet 30.0 Control System
104 Asphalt Recycling Crusher
105 Asphalt Recycling Crusher
106 Asphalt Recycling Crusher Specification: Single Rotor Pre-Crusher Max mm plainings can be fed. Hydraulic operated stamper mechanism.
107 Asphalt Recycling Crusher Specification: MBRG BRG 2000 / Primary Crusher 2. Metall Separator 3. Screen Belt 4. 3 Axle Semi-Trailer 5. oversized recirculation 6. BZG 1200 Secondary Crusher 7. Belt 8-22 mm 9. Belt 0-8 mm
108 Asphalt Recycling Crusher RC-End Product Specification: MBRG Recycling End Product 8-22 mm 0-8 mm
109 Asphalt Recycling Crusher Specification: MBRG mm 0-8 mm
110 Asphalt Recycling Crusher Specification: Single Rotor Pre-Crusher Max mm plainings can be fed. Hydraulic operated stamper mechanism.
111 Crusher Chamber Bar Specification: Spring loaded crusher bar.
112 Pre Crusher Active RAP Feeding Arrangement
113 Double Rotor Crusher
114 Twin Rotor Crusher
115 Hook Truck Loading System Specifications: BZG1200 hakenmobil Hook truck loading system
116 MBRG Transport Situation
117 Mastic Asphalt Mixer Specifications Mixer Range from 4-22 t
118 Benninghoven Group 2010
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