LPCA RMB PACKAGED AIR COOLED WATER CHILLER COOLING ONLY OUTDOOR INSTALLATION

Transcription

1 LPC RMB PCKGED IR COOLED WER CHILLER COOLIG OLY OUDOOR ILLIO Cooling Capacity:,2-9,9 R0c - andem croll Features he Interklima LPC - RMB large capacity series are packaged air cooled water chillers for cooling applications and outdoor installation. hey are available in 2 models with nominal capacities ranging from,2 to 9,9. his series is ideal in combination with Interklima fan coil or air handling units for office buildings, hotels, hospitals, shopping centers, restaurants, etc., or for supplying chilled water for industrial applications. Optimized design for R0c refrigerant. Casing: Galvanized steel plate with polyesteric coating. ssembly Fully bolted/welding free. Compressor: ermetically sealed andem scroll type. ir heat exchanger: Cross fin coil Internally grooved copper tubes and louvered aluminium fins. Direct drive propeler fan Low rpm, quiet operation. Water heat exchanger hell and tube type. afety and functional devices - High/low pressure switch. - Phase sequence - phase failure - reverse phase and voltage monitoring device. - Evaporator low water temperature protection. - Electronic microprocessor control with digital display. - Differential water pressure switch. - High/low pressure manometers.

2 OMECLURE Range -small M-mid L-large R-screw-series 2 Packaged Chiller ir-cooled PC Model numbers Cool / Heat Model R-cooling only H-heat pump Compressor type -scroll M-tandem scroll R-reciprocating -twin screw Refrigerant type -R22 B-R0c Electrical Characteristic - ingle phase -Ommited hree phase

3 Contents. echnical Description 2. pecifications. Capacity ables. Water Pressure Drop Curves. Operation Range. ound Data. Outlook Drawings. Refrigerant Circuit Diagrams 9. Wiring Diagrams 0. Installation. Guide pecifications LPC 0-0RMB ñ R0c/andem croll

4 . echnical Description General he LPC-RMB series air-cooled water chillers consists of 2 models covering capacities from.2 up to 9.9 Kw. It is the end result of a thorough study, and accurate design by experienced Interklima research and development teams, to develop a large size chiller series with compact shape, high performance, and reliability of the highest quality standards. his series meets the highest levels of aesthetic and technical requirements using the latest technological innovations including environmentally friendly R0c refrigerant that is Chlorine-free and has zero ozone depletion potential. LPC-RMB units are therefore ideal for installation in urban environments due to their elegant design, selected materials and low operating sound levels. Casing ll units use metal parts fabricated from heavy gauge galvanized steel sheets, formed to ensure maximum rigidity that guarantees and preserves the units operation during the years. fter fabrication these are degreased, phosphatised, and electrostatically powder coated with an epoxy-polyester RL 9002 coating of a thickness 0-0 Ì. his fully automatic process ensures superior corrosion resistance against the most aggressive ambient conditions. he treatment can successfully withstand a salt spray test of 00 hours, according to M B-. ll components are assembled together using bolts thus avoiding the need for welding which may harm the galvanization of the steel, and ensures that the whole assembly can fully withstand adverse weather conditions. he compact footprint of the unit arises from detailed study and design by our engineering teams and results in a machine, which fits easily in restricted areas and is simple and easy to install and maintain, and has been designed with special fittings for easy transport and lifting. Removable side panels are used to permit access only to authorized personnel to internal components of the unit for inspection and maintenance. Electrical and electronic equipment and components for proper unit operation are located in a weather proof (IP ) electrical panel with access via only a special key. Compressor ll units use low-noise, maintenance free, Hermetic andem croll compressors with low vibration levels, specially optimized for use with R0c refrigerant, selected from world class suppliers. hey are equipped with a crankcase electrical heater for the oil, and are internally protected against potential overloading or electrical spikes. he compressors are mounted on special antivibration rubber mounts to eliminate vibration from the unit s operation. ir heat exchanger ll unit air heat exchangers are manufactured from high quality copper inner grooved seamless tubes according to M B-20, having an outside diameter of 9,2 mm (/"). he fins are manufactured from aluminium and form the secondary extended heat transfer surface. he fins are continuous across the heat exchanger and are fabricated in high precision dedicated press lines. he fin surface is waffle formed, so as to increase the fin rigidity, and has special louvers that help increase heat transfer. he combination of internally grooved Copper-tubing and louvered fins has resulted in a heat transfer performance 0% superior to that of a conventional coil for this particular application. he assembly of the finned pack is achieved by mechanical expansion of the tubes in such a way as to form a perfect mechanical bond with the fins. For this purpose, the fin holes have a peripheral extrusion (collar) of adjustable height. his extrusion serves to define the distance between fins (and consequently the total heat transfer surface) and to ensure perfect contact of the fins to the tubes. lternative fin materials are available upon request such as epoxy coated aluminium or copper for applications in especially aggressive environments. Water heat exchanger ll units are equipped with a hell and ube water direct expansion type evaporator that has multiple cooling circuits, one for each independent refrigerant circuit. he casing is of steel and the internal tubes are of copper. here is an air vent valve, drain valve, probes for water temperature sensors, differential pressure switch and the whole heat exchanger is wrapped in a heavy insulation material appropriate for external installation. ir heat exchanger fans ll unit fans are of the axial type, three phase, poles, internally protected against potential overheating silent and suitable for outdoor installation. Due to the sophisticated aerodynamic design of the blades and inlet cones, as well as the perfect static and dynamic balancing, their operation is completely vibration-free. he fan-motor assembly has a protective grid against accidental contact with moving parts, which is designed according to IO regulations. Fan motors are aerodynamically shaped so as not to interfere with the airflow, and have permanently lubricated bearings that do not require servicing. Continuous linear fan speed regulation control is achieved according to coil temperatures including fan silent mode operation. his is an optional feature for Interklima LPC units that saves energy and reduces sound levels dramatically, optimizing capacity. LPC 0-0RMB ñ R0c/andem croll

5 Microprocessor controller ll units are equipped with an electronic programmable control system. his allows complete management of all the functions of the unit and ensures protection of all vital parts. It has a diagnostics function, permitting easy and straightforward understanding of all the possible failures and malfunctions of the unit. ll functions and indicators appear on the LCD screen. Over 0 programmable parameters offer complete unit management. Critical parameters that require control are: ñ tart-up shut down time of compressor. ñ ime delay. ñ Protection against multiple start-up. ñ Water pump time delay in reference to compressor operation. ñ Inlet/Outlet water temperature. ñ ir heat exchanger temperature. Controlled operational parameters ñ Water temperature adjustment in the inlet side during summer operation*. ñ Water outlet temperature adjustment in summer operation**. ñ Compressor capacity control. Controlled fault parameters ñ Low suction pressure per refrigerant circuit. ñ High discharge pressure per refrigerant circuit. ñ Compressor overload. ñ Fan motor overload. ñ Water pump overload. ñ Flow switch fault. ñ Water sensor error due to bad contact or sensor failure. ñ Error reading in water outlet low temperature. ñ Compressor operating hour reading. In addition the control also include ñ elf diagnostic error of all electronic control sensors. ñ Remote on/ off switch. ñ Remote alarm indication capability. ñ Remote cool/heat selector switch. ñ History of operation points and fault codes**. ñ Password access code. Refrigerant circuit he units have multiple refrigerant circuits depending on the size one per tandem compressor. Each circuit consists of the following: ñ hermal expansion valve. ñ Filter drier with a replaceable core. ñ hut off valves. ñ 2-way solenoid valve. ñ High and low pressure gauges for each refrigerant circuit, easily viewed. ñ ervice valves. ñ Unit protection is provided by a high pressure switch with manual reset, low pressure protection is a low-pressure switch with auto reset. ñ Flexible refrigerant pipe on the compressor discharge and suction lines to avoid vibration and noise. Optional accessories Microprocessor controller options ñ BM module interface kit for Bacnet, Lon Works and rend connection**. ñ BM interface kit for Modbus connection. ñ Connection via internet using a device converting the Carel protocol to 0Mb/s CP/IP ethernet protocol**. ñ Possibility to send and receive messages using a GM modem**. ñ Communication card through R22 / R serial ports. ñ Extended memory card for up to five thousands messages**. ñ Extended memory card &2 MB**. ñ Parallel chiller operation with standard controller for units with a maximum of eight compressors*. ñ Microprocessor parameter reprogramming card. ñ Compressor running current**. ñ elf diagnostic and adaptive control**. Other unit accessories/option ñ R0c or R22 refrigerant. ñ Condenser fins made of copper or prepainted aluminum, and Blygold treatment for corrosion protection. ñ Glycol for chilled water temperature down to o C. ñ Continuous linear fan speed regulation. ñ High pressure relief valve on compressor discharge. ñ -meter, V-meter. ñ Compressor noise reduction jacket. ñ Electrical board ventilation fan. ñ Water heat exchanger antifreezing electrical heater. ñ Other custom built options upon request. * For models 0-0 ** For models LPC 0-0RMB ñ R0c/andem croll

6 2. pecifications LPC 0-0RMB ype ominal cooling capacity Construction Compressor Quantity Capacity steps bsorbed power ominal operating current Maximum operating current Condenser Evaporator Quantity Water content Max. Operating pressure Connections ominal water flow Water pressure drop Minimum system water content Fan Quantity peed otal air flow bsorbed power ominal operating current Maximum operating current Electrical characteristics otal absorbed power ominal operating current Maximum operating current Compressor carter resistance power Power cables cross section per phase Fuses Voltage operating limits Refrigerant circuit umber of circuits Expansion device Refrigerant type oise m Dimensions hipping weight R Btu/h Material/Color l Water side bar Refrigerant side bar Width Length Heigth l/h kpa l rpm m/h mm 2 V db() mm mm mm kg LPC-0, (x2) D x LPC-00 2,.0.9 2(x2) D x LPC-00 20, (x2) D x LPC-0 2, andem croll 2(x2) D V/Ph/0Hz x LPC-0 299, Galvanized steel / Light grey-beige (RL 9002) 2(x2) D x LPC-090 2, (x2) High capacity cross finned coil with internally groved and louvered fins hell and ube 0-0V thermal expansion valve R0c.0 29 D x LPC-00, (x2) D x LPC 0-0RMB ñ R0c/andem croll

7 ype ominal cooling capacity Construction Compressor Quantity Capacity steps bsorbed power ominal operating current Maximum operating current Condenser Evaporator Quantity Water content Max. Operating pressure Connections ominal water flow Water pressure drop Minimum system water content Fan Quantity peed otal air flow bsorbed power ominal operating current Maximum operating current Electrical characteristics otal absorbed power ominal operating current Maximum operating current Compressor carter resistance power Power cables cross section per phase Fuses Voltage operating limits Refrigerant circuit umber of circuits Expansion device Refrigerant type oise m Dimensions hipping weight R Btu/h Material/Color l Water side bar Refrigerant side bar Width Length Heigth l/h kpa l rpm m/h mm 2 V db() mm mm mm kg LPC- 00, Galvanized steel / Light grey-beige (RL 9002) (x2) andem croll (x2) High capacity cross finned coil with internally groved and louvered fins hell and ube D x20 x LPC-2, 2.0 (x2) D x0 x00 00V/Ph/0Hz x0 x00 0-0V thermal expansion valve R0c LPC-, D LPC-0, 2.0 (x2) D x x LPC-0 9,9 0.0 (x2) D x20 x OE ominal conditions are as follows: -entering/leaving chilled water temperature 2/ o C; ambient o CDB (cooling). -electrical installation specifications are purely indicative and nonbinding, all connections to the system and the electrical installation must be in full accordance with all applicable national and local codes. LPC 0-0RMB ñ R0c/andem croll

8 LPC 0-0RMB ñ R0c/andem croll. Capacity tables LPC-0 LPC-00 LPC-00 LPC-0 LPC-0 LPC-090 LPC-00 LPC- LPC-2 LPC- LPC-0 LPC-0 Water outlet ÆC Cooling capacity bsorbed power Current bsorbed power kw Current Cooling capacity bsorbed power Current Cooling capacity bsorbed power Current Cooling capacity bsorbed power Current Cooling capacity ype mbient temperature o C Cooling capacity table for LPC 0-0RMB OE Bold values show nominal cooling capacities. bsorbed power and current refers to the compressor. bove figures are valid for water t = Ô C.

9 . Water pressure drop curves LPC 0-0RMB PD kpa x I/h WF 0 OE PD: pressure drop through the unit WF: water flow rate water heat exchanger. LPC 0-00RMB 2. LPC 00RMB. LPC 0-0RMB. LPC RMB. LPC RMB. LPC 2--0RMB. LPC 0RMB EHYLEE GLYCOL CORRECIO FCOR % EHYLEE GLYCOL BY VOLUME Freezing point o C Output duty Input power Equivalent Flow rate L/H Equivalent Pressure drop kpa UI 0-0,99 0,99,02, ,9 0,9,0,2 0-0,9 0,9,0, 0-2 0,9 0,9,,2 LPC 0-0RMB ñ R0c/andem croll 9

10 . Operation range O Outdoor emperature ( CDB) COOLIG OE Protect the water circuit against freezing 0 - Leaving water temperature( o C) Required continous linear fan speed regulation control. - he accompanying operating limits are for general guidance only. It may be possible for certain units to operate outside the confines of the graph. Please contact Interklima if further clarification is required. - For operation with leaving water temperature below o C it is required to confirm with Interklima at the time of order and the addition of glycol into the system.. ound data ype LPC-0 LPC-00 LPC-00 LPC-0 LPC-0 LPC-090 LPC-00 LPC- LPC-2 LPC- LPC-0 LPC-0 Power m m Power m m Power m m Power m m Power m m Power m m Power m m Power m m Power m m Power m m Power m m Power m m db( ) Octave band center frequency (Hz) LPC 0-0RMB ñ R0c/andem croll

11 . Outlook drawings. LPC 0-0RMB LPC 090-2RMB 0, LPC 0-0RMB ñ R0c/andem croll

12 . LPC -0HMB 0, YPE LPC 0 LPC 00 LPC 00 LPC 0 LPC 0 LPC 090 LPC 00 LPC LPC 2 LPC LPC 0 LPC B B 2 LPC 0-0RMB ñ R0c/andem croll

13 . Refrigerant circuit diagrams LPC 0-0RMB 2 LPC 090-2RMB 2 OE. andem Compressors 2. hell and tube heat exchanger. Condenser coils. Filter dryer. Expansion device (hermal exp. valve). olenoid valve. hut off valve. ight glass LPC 0-0RMB ñ R0c/andem croll

14 LPC -0RMB 2 OE. andem Compressors 2. hell and tube heat exchanger. Condenser coils. Filter dryer. Expansion device (hermal exp. valve). olenoid valve. hut off valve. ight glass LPC 0-0RMB ñ R0c/andem croll

15 9. Wiring diagrams 9. LPC 0-0RMB COROL CIRCUI L L2 L FROM POWER CIRCUI F F2 VC 2C LL GD 2C 2DC K REMOE O-OFF GD ID OFF O ID ID ID2 ID 2C LL GD 2C 2DC K2 GD ID0 C ID9 ID ID ID ID + 220V 2V L H L H F _ C LP2 LP C P2 F2 P F FLOW WICH C C W C EERGY 00 CC CC V V2 L L V V2 H C CC CC2 HP2 P2 P F2 F C C2 Ltc Ltc2 EXPIO CC CC HP C2 RELY 9 RELY 0 P CF CF2 LPC 0-0RMB ñ R0c/andem croll

16 F 9.2 LPC 0-0RMB L L2 L PE M POWER CIRCUI FCH FC FC2 FC FC FF FF2 CC CC2 CC CC CH CH2 CH CH CC CC2 CC CC CF CF2 CH CH2 CH CH R VC U V W U2 V2 W2 U V W U V W UF VF WF UF2 VF2 WF2 CM CM2 CM CM F,2 F, LEGED F COROL CIRCUI BREKER F2 LOW VOLGE (2 V C) CIRCUI BREKER FF CIRCUI F CIRCUI BREKER FF2 CIRCUI 2 F CIRCUI BREKER VC VOLGE URVEYOR CC COMPREOR COCOR CC2 COMPREOR 2 COCOR CC COMPREOR COCOR CC COMPREOR COCOR V CIRCUI LIQUID LIE OLEOID VLVE V2 CIRCUI 2 LIQUID LIE OLEOID VLVE C COMPREOR HERML PROECIO C2 COMPREOR 2 HERML PROECIO C COMPREOR HERML PROECIO C COMPREOR HERML PROECIO F CODEER F HERML PROECIO HP HIGH PREURE PREO CIRCUI LP LOW PREURE PREO CIRCUI HP2 HIGH PREURE PREO CIRCUI 2 LP2 LOW PREURE PREO CIRCUI 2 EERIG WER EMPERURE EOR 2 LEVIG WER EMPERURE EOR CIRCUI COIL EMPERURE EOR CIRCUI 2 COIL EMPERURE EOR M GEERL CIRCUI BREKER CM COMPREOR (CIRCUI ) CM2 COMPREOR 2 (CIRCUI ) CM COMPREOR (CIRCUI 2) CM COMPREOR (CIRCUI 2) F,2 CIRCUI F F, CIRCUI 2 F FC COMPREOR CIRCUI BREKER FC2 COMPREOR 2 CIRCUI BREKER FC COMPREOR CIRCUI BREKER FC COMPREOR CIRCUI BREKER FCH COMPREOR CRKCE HEER CIRCUI BREKER CH CRKCE HEER COMPREOR CH2 CRKCE HEER COMPREOR 2 CH CRKCE HEER COMPREOR CH CRKCE HEER COMPREOR CF CIRCUI F COCOR CF2 CIRCUI 2 F COCOR CC COMPREOR COCOR CC2 COMPREOR 2 COCOR CC COMPREOR COCOR CC COMPREOR COCOR R RFORMER 220/2V C LRM E00: REMOE OFF I POIIO OFF E0: HIGH PREURE CIRCUI / CIRCUI F HERML PRO. E02: LOW PREURE CIRCUI E0: HERML WICH PROECIO COMP. E0: EOR 2 FUL E0: EOR FUL E: HERML WICH PROECIO COMP.2 E2: HERML WICH PROECIO COMP. E: HERML WICH PROECIO COMP. E2: HIGH PREURE CIRCUI 2 / CIRCUI F HERML PRO. E22: LOW PREURE CIRCUI 2 E2: EOR FUL E0: EOR FUL E: FLOW WICH OR PUMP HERML PROECIO FIELD COECIO 220 V C C P H W O OFF L L C-P PUMP COMMD (220 V C) -H PUMP HERML PROECIO (DRY COC) F-W DIFFEREIL WER PREURE WICH (DRY COC) O-OFF REMOE O-OFF WICH (DRY COC) L-L LRM IGL (.O. COC) 220 V C PUMP COMMD (220 V C) PUMP HERML PROECIO DIFFEREIL WER PREURE WICH REMOE WICH O-OFF LRM IGL (.O. COC) EERIG WER EMP.EOR () LEVIG WER EMP. EOR (2) CIRCUI COIL EMPERURE EOR () CIRCUI 2 COIL EMPERURE EOR () CIRCUI F HERML PROECIO CIRCUI 2 F HERML PROECIO COMPREOR HERML PROECIO COMPREOR 2 HERML PROECIO COMPREOR HERML PROECIO COMPREOR HERML PROECIO HIGH PREURE PREO CIRCUI LOW PREURE PREO CIRCUI HIGH PREURE PREO CIRCUI 2 LOW PREURE PREO CIRCUI V FOR HERML PROECIO COMP. 220 V FOR HERML PROECIO COMP. 2 CIRCUI OLEOID VLVE CRKCE HEER COMPREOR CRKCE HEER COMPREOR V FOR HERML PROECIO COMP. 220 V FOR HERML PROECIO COMP. CIRCUI 2 OLEOID VLVE CRKCE HEER COMPREOR CRKCE HEER COMPREOR COMMD FOR IFREEZE HEER (OPIOL) W O OFF C P H F L L F F2 C C2 2 C C H P L P H P2 L P2 LC LC2 V CH CH2 LC LC V2 CH CH V V2 LPC 0-0RMB ñ R0c/andem croll

17 9. LPC 090-2RMB L F VC MER COROL CIRCUI LC- COECIO WIH LVE CC CC2 V CC CC V2 C P L 220 V C L CF CF2 R F2 Rx+ GD C O O2 O C C O O O C C O C O C C C9 O9 O0 O C9 J J2 J J J J J J MER PCO2 J J2 J J J J J J O2 C2 C2 O G GO C C CC CC V CF Rx- Rx- G GO B B2 B GRD VDC B BC B BC VG VGO Y Y2 Y Y ID ID2 ID ID ID ID ID ID IDC B B B GRD ID9 ID0 ID ID2 IDC9 IDh ID IDc ID IDh EMPERURE EMPERURE Rx+ GD C O O2 O C C O O O C EMPERURE F W O OFF H H LP LP C C C2 C2 LP2 LP2 C C C C B B2 B GRD VDC B BC B BC VG VGO Y Y2 Y Y ID ID2 ID ID ID ID ID ID IDC B B B GRD ID9 ID0 ID ID2 IDC9 IDh ID IDc ID IDh C O C O C C C9 O9 O0 O C9 EMPERURE 2 H P F H P2 F2 L F VC LVE COROL CIRCUI LC- COECIO WIH MER R F2 J J2 J J J J J J LVE PCO2 J J2 J J J J J J EMPERURE LP LP C C C C H P O2 C2 C2 O C C F LPC 0-0RMB ñ R0c/andem croll

18 9. LPC 090-2RMB L M POWER CIRCUI L2 L PE FCH FC FC2 FC FC FC FC FF FF2 FF CC CC2 CC CC CC CC CH CH2 CH CH CH CH CC CC2 CC CC CC CC CF CF2 CF CH CH2 CH CH CH CH R VC U V W U2 V2 W2 U V W U V W U V W U V W UF VF WF UF2 VF2 WF2 UF VF WF CM CM2 CM CM CM CM F,2 F, F, LPC 0-0RMB ñ R0c/andem croll

19 GO B B2 B GRD VDC B BC B BC VG VGO Y Y2 Y Y ID ID2 ID ID CC CC V ID ID ID CC CC V ID IDC Rx- B B B Rx+ GD GRD C O O2 O C ID9 ID0 ID C O O O C C O C O C C C9 O9 O0 O C9 ID2 IDC9 IDh ID IDc ID IDh G 9. LPC -0RMB L F VC LC- COECIO WIH LVE CC CC2 V MER COROL CIRCUI CC CC V2 C P 220 V C L L CF CF2 R F2 Rx- Rx+ GD C O O2 O C L F VC LVE COROL CIRCUI LC- COECIO WIH MER CF CF R F2 J J2 J J J J J J LVE PCO2 J J2 J J J J J J EMPERURE EMPERURE LP LP C C C C LP LP C C C C O2 C2 C2 O C C H P F H P F G GO C O O O C C O C O C C C9 O9 O0 O C9 J J2 J J J J J J MER PCO2 J J2 J J J J J J EMPERURE EMPERURE O2 F W O OFF H H LP LP C C C2 C2 LP2 LP2 C C C C B B2 B GRD VDC B BC B BC VG VGO Y Y2 Y Y ID ID2 ID ID ID ID ID ID IDC B B B GRD ID9 ID0 ID ID2 IDC9 EMPERURE IDh ID IDc ID IDh C2 C2 O C C EMPERURE 2 H P F H P2 F2 LPC 0-0RMB ñ R0c/andem croll 9

20 9. LPC -0RMB L L2 L PE M FC FC2 FC FC FC FC FC FC POWER CIRCUI FF FF2 FF FF FCH CC CC2 CC CC CC CC CC CC CC U V W CC2 U2 V2 W2 CC U V W CC U V W CC U V W CC U V W CC U V W CC U V W CF CF2 CF CF UFVFWF UF2VF2WF2 UFVFWF UFVFWF CH CH2 CH CH CH CH CH CH CH CH2 CH CH CH CH CH CH R VC CM CM2 CM CM CM CM CM CM F,2 F, F, F, LEGED F COROL CIRCUI BREKER (220 V) F2 COROL CIRCUI BREKER(2 V) EERIG WER EOR 2 LEVIG WER EOR CIRCUI CODEER COIL EMP. EOR CIRCUI 2 CODEER COIL EMP. EOR CIRCUI CODEER COIL EMP. EOR CIRCUI CODEER COIL EMP. EOR C COMPREOR HERML PROECIO C2 COMPREOR 2 HERML PROECIO C COMPREOR HERML PROECIO C COMPREOR HERML PROECIO C COMPREOR HERML PROECIO C COMPREOR HERML PROECIO C COMPREOR HERML PROECIO C COMPREOR HERML PROECIO HP HIGH PREURE PREO CIRCUI LP LOW PREURE PREO CIRCUI HP2 HIGH PREURE PREO CIRCUI 2 LP2 LOW PREURE PREO CIRCUI 2 HP HIGH PREURE PREO CIRCUI LP LOW PREURE PREO CIRCUI HP HIGH PREURE PREO CIRCUI LP LOW PREURE PREO CIRCUI F CIRCUI CODEER F HERML PRO. F2 CIRCUI 2 CODEER F HERML PRO. VC VOLGE UREYOR FCH CRKCE HEER COMP. - CIRCUI BREKER V LIQUID LIE OLEOID VLVE CIRCUI V2 LIQUID LIE OLEOID VLVE CIRCUI 2 V LIQUID LIE OLEOID VLVE CIRCUI V LIQUID LIE OLEOID VLVE CIRCUI CM COMPREOR (CIRCUI ) CM2 COMPREOR 2 (CIRCUI ) CM COMPREOR (CIRCUI 2) CM COMPREOR (CIRCUI 2) CM COMPREOR (CIRCUI ) CM COMPREOR (CIRCUI ) CM COMPREOR (CIRCUI ) CM COMPREOR (CIRCUI ) CF CIRCUI F COCOR CF2 CIRCUI 2 F COCOR CF CIRCUI F COCOR CF CIRCUI F COCOR M GEERL CIRCUI BREKER FC COMPREOR CIRCUI BREKER FC2 COMPREOR 2 CIRCUI BREKER FC COMPREOR CIRCUI BREKER FC COMPREOR CIRCUI BREKER FC COMPREOR CIRCUI BREKER FC COMPREOR CIRCUI BREKER FC COMPREOR CIRCUI BREKER FC COMPREOR CIRCUI BREKER FF CIRCUI F CIRCUI BREKER FF2 CIRCUI 2 F CIRCUI BREKER FF CIRCUI F CIRCUI BREKER FF CIRCUI F CIRCUI BREKER R RFORMER 220V / 2V CC COMPREOR COCOR CC2 COMPREOR 2 COCOR CC COMPREOR COCOR CC COMPREOR COCOR CC COMPREOR COCOR CC COMPREOR COCOR CC COMPREOR COCOR CC COMPREOR COCOR F,2 CIRCUI F F, CIRCUI 2 F F, CIRCUI F F, CIRCUI F CH CRCKE HEER COMPREOR CH2 CRCKE HEER COMPREOR 2 CH CRCKE HEER COMPREOR CH CRCKE HEER COMPREOR CH CRCKE HEER COMPREOR CH CRCKE HEER COMPREOR CH CRCKE HEER COMPREOR CH CRCKE HEER COMPREOR 220 V C FEILD COECIO W O OFF C P H F L L C-P PUMP COMMD (220 V) -H PUMP HERML PROECIO (DRY COC) F-W DIFFEREIL WER PREURE WICH (DRY COC) L-L LRM IGL (.O. COC) O-OFF REMOE O-OFF WICH (DRY COC) PUMP COMMD (220VC) 220 V C PUMP HERML PROECIO FLOW WICH LRM (.O.COC) REMOE WICH O-OFF EERIG WER EMPERURE EOR LEVIG WER EMPERURE EOR 2 CIRCUI CODEER COIL EMPERURE EOR CIRCUI 2 CODEER COIL EMPERURE EOR CIRCUI CODEER COIL EMPERURE EOR CIRCUI CODEER COIL EMPERURE EOR CIRCUI F HERML PROECIO CIRCUI 2 F HERML PROECIO CIRCUI F HERML PROECIO CIRCUI F HERML PROECIO COMPREOR HERML PROECIO COMPREOR 2 HERML PROECIO COMPREOR HERML PROECIO COMPREOR HERML PROECIO COMPREOR HERML PROECIO COMPREOR HERML PROECIO COMPREOR HERML PROECIO COMPREOR HERML PROECIO HIGH PREURE PREO CIRCUI LOW PREURE PREO CIRCUI HIGH PREURE PREO CIRCUI 2 LOW PREURE PREO CIRCUI 2 HIGH PREURE PREO CIRCUI LOW PREURE PREO CIRCUI HIGH PREURE PREO CIRCUI LOW PREURE PREO CIRCUI 220 V 𠃪π À Ô Àª π 220 V FOR HERML COMPREOR V FOR HERML COMPREOR 220 V FOR HERML COMPREOR 220 V FOR HERML COMPREOR 220 V FOR HERML COMPREOR 220 V FOR HERML COMPREOR 220 V FOR HERML COMPREOR CRKCE HEER COMPREOR CRKCE HEER COMPREOR 2 CRKCE HEER COMPREOR CRKCE HEER COMPREOR CRKCE HEER COMPREOR CRKCE HEER COMPREOR CRKCE HEER COMPREOR CRKCE HEER COMPREOR LIQUID LIE OLEOID VLVE CIRCUI LIQUID LIE OLEOID VLVE CIRCUI 2 LIQUID LIE OLEOID VLVE CIRCUI LIQUID LIE OLEOID VLVE CIRCUI 220 V FOR IFREEZE HEER (OPIOL) W L L O OFF F F2 F F C C2 C C C C C C H P L P P L P C P H F 2 H P2 L P2 H P H L P LC LC2 LC LC LC LC LC LC CH CH2 CH CH CH CH CH CH V V2 V V 20 LPC 0-0RMB ñ R0c/andem croll

21 0.. Installation 0. election of location - service space he LPC-RMB unit should be installed in a location that meets the following requirements:. he foundation is strong enough to support the weight of the unit, and the floor is flat to prevent vibration and noise generation. 2. he space around the unit is adequate for servicing and the minimum space air inlet and air outlet is available. If several units are being installed side by side in parallel, the minimum service space between them must be taken into account.. here is no danger of fire due to leakage of inflammable gas.. Ensure that water cannot cause any damage to the location in case it drips out of the unit.. Make sure that the air inlet and outlet of the unit are not positioned towards the main wind direction.frontal wind shall disturb the operation of the unit.if necessary, use a windscreen to block the wind.. In heavy snowfall areas, select an installation site where snow shall not affect operation of the unit.. Make sure that the unit can be fixed directly on concrete.. In order to avoid the transmission of vibration from the operating unit to its carrying structure, the use of antivibration material to install under the supports of the unit is recommended. It is suggested to install a rubber pad between the points of support and the base of the unit, or spring antivibration mounts under each point of support of the unit. 000mm 2000mm 2000mm 2000mm 2000mm LPC 0-0RMB ñ R0c/andem croll 2

22 0.2 Centre of gravity LPC 0-0RMB LPC 090-2RMB LPC 0-0RMB ñ R0c/andem croll

23 LPC -0RMB LPC 0-0RMB ñ R0c/andem croll 2

24 0. Recommendations concerning the hydraulic circuit ñ ll field connections must be provided by a licensed technician and must comply with the relevant local and national codes. ñ Evaporator water connections should be made in accordance with the unit outlook respecting the water inlet and outlet. ñ Water piping to be arranged so that the circulating pump discharges directly into the evaporator. ñ Install a flow switch or water differential pressostat (standard component) in the water outlet piping to prevent the unit from operating at a water flow, which is too low. terminal is provided in the switch box for the electrical connection of the flow switch in the control circuit. ñ o avoid erosion, it is recommended to install a filter in the water inlet pipe. ñ It is essential to install a thermometer in the water inlet/ outlet pipe to check temperatures. ñ Provide heat insulation with suitable vapour barrier around the chilled water piping to prevent condensation and capacity loss. ñ Provide drain connections at all low points of the system to permit complete drainage for maintenance and/ or shutdown ñ ir vents should be provided at all high points in the system located were they are easily accessible for servicing. he water inlet pipe is specially designed to obtain a complete air purge of the evaporator ñ Install an expansion tank on the suction side of the water pump so that the water pressure on the pump suction will be positive. ñ o avoid frequent on/off operation of the compressor, a minimum water volume is required in the system (table 0.) ñ o assure proper operation of the unit, the water flow through the evaporator must be within the specified in (table 0.) Example with one central pump 2 LPC 0-0RMB ñ R0c/andem croll

25 Example with internal loop pump and external zoon pumps OE. Flexible 2. hermometer. Manometer. ir vent. hut of valve. Pump (primary circuit). Pump (secondary circuit). Water filter. Drainage 9. Flow switch (optional) 0. Balancing valve. Buffer tank 2. Electric resistance. utomatic make up water valve. Expansion membrane. Check valve. afety valve LPC 0-0RMB ñ R0c/andem croll 2

26 0. Watercharge, flow and quality o ensure proper operation of the unit, a minimum water volume is required in the system and the water flow must be within the operation range as specified in the table. LPC 0RMB LPC 00RMB LPC 00RMB LPC 0RMB LPC 0RMB LPC 090RMB LPC 00RMB LPC RMB LPC 2RMB LPC RMB LPC 0RMB LPC 0RMB Minim um water volume (l) Minim um water flow (l/h) ominal water flow (l/h) Maxim um water flow (l/h) Be sure the water quality is in accordance with the specifications below OE he above tables are purely indicative and non-binding Items Items to be controlled: PH 2 Ô C lectrical conduct (m/m) at 2 Ô C Chloride ion (mg CI-/I) ulfate ion (mg O 2//I M-alkalinity (ph.) (mg O/I) otal hardness (mg CaCO/I ) Calcium hardness (mg CaCO/I) ilica ion (mg io2/i Items to be referred to: Iron (mg Fe/I) Copper (mg Cu/I) ulfide ion (mg 2-/I) monium ion (mg H+/I Remaining chloride (mg CI/I) Free carbide (mg O2/I) tability index Circulating water 20C Evaporator water. -.0 below 0 below 0 below 0 below 0 below 0 below 0 below 0 below.0 below.0 ot detectable below 0. below 0.2 below 0. - upply water. -.0 below 0 below 200 below 0 below 0 below 0 below 0 below 0 below 0. below 0. ot detectable below 0. below 0. below.0 - Circulating water 20C-0C below 0 below 0 below 0 below 0 below 0 below 0 below 0 Heated water below.0 below.0 ot detectable below 0. below 0. below 0. - upply water below 0 below 0 below 0 below 0 below 0 below 0 below 0 below 0. below.0 ot detectable below 0. below 0. below.0 - endency if out of criteria corrosion + scale corrosion + scale corrosion corrosion scale scale scale scale corrosion + scale corrosion corrosion corrosion corrosion corrosion corrosion + scale 0. Operating pressure of the refrigerant circuit It is important to check the high and low pressure of the refrigerant circuit to ensure the proper operation of the unit and to guarantee that the rated output shall be obtained. ttention: he pressures measured shall vary between a maximum and minimum value, depending on the water and ambient temperatures at the moment of measurement. Cooling mode (region) low pressure high pressure Minim um (outdoor temp. Ô ominal CDB) (leaving water temp Ô (outdoor temp. Ô Maximum CDB) C) (leaving water temp, Ô (outdoor temp. Ô CDB) C) (leaving water temp, 2 Ô C),- bar -9 bar - bar 2-2 bar,- bar 2-2 bar 2 LPC 0-0RMB ñ R0c/andem croll

27 0. Digital controler User interface LPC 0-0RMB he interface on the front panel of the instrument can be used to carry out all the operations connected to the use of the instrument, and in particular to: et operating mode Check the state of resources Respond to alarm situations 0.. Keys 2 Front panel of the instrument elects operating mode (heating/defrost refers to LPC-H heat pump models only): If the heating mode is enabled, each time the key is pressed the following sequence occurs: tand-by cooling heating stand by If cooling mode is enabled: heating tand-by cooling heating stand by In menu mode, this key acts as a CROLL UP or UP key (increasing value) Displays Display ormal display shows: ñ Regulation temperature in tenths of degrees celsius with a decimal point, or in degrees fahrenheit without a decimal point. ñ he alarm code, if at least one alarm is active. If multiple alarms are active, the one with greater priority shall be displayed, according to the able of larms. ñ If temperature control is not analogue and depends on the status of a digital input ( or 2 configured as digital inputs), the On or Off label shall be displayed, depending on whether temperature control is active or not. ñ When in menu mode, the display depends on the current position; labels and codes are used to help the user identify the current function. ñ Decimal point: when displaying hours of operation, indicates that the value must be multiplied x Led Led compressor (circuit ). O if compressor is active. OFF if compressor is off. Rapid BLIK if safety timing is in progress. low BLIK if compressor is currently set to defrost (heat pump version). Resets alarms, and turns the instrument on and off. Press once to reset all manually reset alarms not currently active. Hold down the key for 2 seconds to turn the instrument from on to off or vice versa. When it is off, only the decimal point remains on the display. In menu mode this key acts as a CROLL DOW or DOW key (decreasing value). Pressing the mode and on-off keys at the same time. If you press both keys at the same time and then release within 2 seconds, you shall move one level deeper in the display menu. If you press both keys for more than 2 seconds you shall move one level up. If you are currently viewing the lowest level in the menu and you press both keys and release within 2 seconds, you shall go up one level. 2 Led 2 compressor 2 (circuit ). O if compressor 2 is active. OFF if compressor 2 is not active. Rapid BLIK if safety timing is in progress. low BLIK if compressor 2 is currently defrosting. Led compressor (circuit 2). O if compressor is active (compressor2). OFF if compressor is not active. Rapid BLIK if safety timing is in progress. low BLIK if compressor is defrosting. Led compressor (circuit 2). O if compressor is active. OFF if compressor is not active. Rapid BLIK if safety timing is in progress. low BLIK if compressor is defrosting. LPC 0-0RMB ñ R0c/andem croll 2

28 Defrost led (heat pump version) O if defrosting is in progress OFF if defrosting is disabled or has been completed BLIK if timing is in progress (defrost interval) 0. Remote keyboard he remote keyboard on the display is an exact copy of the information displayed on the instrument, with the same leds; Electrical heater/boiler led O if the internal anti-freeze electrical heater or boiler is on OFF if the internal anti-freeze electrical heater or boiler is off Heating led (heat pump version) O if the device is in heating mode Cooling led O if the controller is in cooling mode If neither the HEIG led nor the COOLIG led is on, the controller is in D-BY mode It performs exactly the same functions as those described in the display section.he only difference is in use of the UP and DOW keys (to increase and decrease value), which are separate from the MODE and O/OFF keys. Connection with the controller is illustrated below: PCB COROL BORD + - BCK VIEW REMOE LPC 0-0RMB ñ R0c/andem croll

29 0. User interface LPC 090-0RMB he interface on the front panel of the instrument can be used to carry out all the operations connected to the use of the instrument, and in particular to: ñ et operating mode ñ Respond to alarm situations ñ Check the state of resources ñ Displays the values measured by the probes. ñ Displays the values relating to the maintenance of the devices(working hours and operating hour counter reset. ñ ccesses the group of screens for printer management. ñ Displays the status of inputs and outputs(both digital and analogue. ñ llows the display/programming of the clock. ñ llows the et-point setting. ñ llows the various operating parameters to be set(safety parameters, thresholds). ñ By pressing simultaneously these buttons you access the unit configuration (number of instruments connected to the pco2, scale setting, probe calibration etc.). ñ Displays the version of the application program and other information. ñ. O-OFF: switches the unit on or off. he green LED that lights up in the button shows if the machine is turned on. 2. larm button: used for displaying or manually resetting the alarms and for silencing the buzzer. If the button light up (red), at least one alarm has been detected.. he arrow pointing upwards to manage the currently displayed screen and to set the values of the control parameters (not back-lit).. he arrow pointing downwards to manage the currently displayed screen and to set the values of the control parameters (not back-lit).. Enter button: to confirm the set data. he button is constantly back-lit (yellow) indicating the presence of mains power. LPC 0-0RMB ñ R0c/andem croll 29

30 . Guide specifications LPC 0-0RMB he supply, transport to jobsite, installation, commissioning and start up of an air cooled water chiller with the following technical characteristics. he unit shall be factory assembled, charged with R0C refrigerant and factory tested. he capacity of the unit shall be no less than: mbient air temperature (DB) ÆC Entering water temperature ÆC Leaving water temperature ÆC he unit shall operate unhindered within to ÆC water outlet temperature,. to ÆC water temperature difference and up to ÆC ambient air temperature. he structural requirements shall be the following: UI HOUIG he unit housing shall be fabricated from heavy gauge galvanized steel sheets, formed to ensure maximum rigidity that shall guarantee and preserve the unit operation during the years. ll metal parts after fabrication shall be degreased phosphatized, and electrostatically powder coated with epoxy- polyester RL 9002 coating of a thickness of 0-0 m. he corrosion resistance treatment must successfully withstand a salt spray test of 00 hours, according to M B-. ll components shall be assembled exclusively together using bolts, without welding. he unit shall have removable access panels, designed in such a manner as to permit easy access to internal compartments only by authorized personnel. Electrical and electronic equipment and components for proper unit operation shall be located in a weather proof (IP ) electrical panel with access via only a special key. COMPREOR hall be of the hermetic tandem scroll type, with low noise and vibration levels, specially optimized for use with R0c refrigerant. hey shall be equipped with a crank case electrical heater, to separate refrigerant and oil when the unit is not operating. hey shall also include internal protection against overloading or electrical spikes. he compressors shall be mounted on special ant vibration rubber mounts to absorb and eliminate any vibration that can be generated from the unit base. IR HE EXCHGER he air hear exchangers shall be manufactured from seamless copper tubes and an outside diameter of 9.2mm (/'') of high quality according to M B 20, and shall be inner grooved to achieve optimized heat transfer between refrigerant and tube. he fins shall be manufactured from aluminium. he fins shall be continuous across the heat exchanger and the fin surface shall be waffle formed and louvered so as to increase the fin rigidity and heat transfer. he combination of internally grooved copper tubing and louvered fins must result in a heat transfer performance 0% superior to that of a conventional coil. he assembly of the finned pack shall be achieved by mechanical expansion in such a way as to form a perfect mechanical bond with the fins. For his purpose, the fin holes shall have a peripheral extrusion (collar). WER HE EXCHGER ll units shall be equipped with a hell and ube water direct expansion type evaporator that has multiple cooling circuits, one for each independent refrigerant circuit. he casing shall be of steel and the internal tubes of copper. here shall be an air vent valve, drain valve, probes for water temperature sensors, differential pressure switch and the whole heat exchanger shall be wrapped in a heavy insulation material appropriate for external installation. IR HE EXCHGER F he unit shall be equipped with axial type fans, three phase, and poles, internally protected against potential over heating, low noise and suitable for outdoor installation. he design of the blades and inlet cones shall be aerodynamic, and the fan motor assembly shall be perfectly, statically and dynamically balanced allowing a completely vibration free operation. he fan motor assembly shall have a protective grid against accidental contact with moving parts according to IO. he fan motor shall be of the external rotor type with permanently lubricated bearings that do not require servicing. he motor shall be aerodynamically shaped so as not to interfere with the airflow. he unit shall have the ability to be equipped with a continuous linear fan speed regulation control according to coil temperature. Microprocessor controller ll units shall be equipped with an electronic programmable control system. his shall allows complete management of all the functions of the unit and ensures protection of all vital parts. It shall have a diagnostics function, permitting easy and straightforward understanding of all the possible failures and malfunctions of the unit. ll functions and indicators shall appear on the LCD screen. Over 0 programmable parameters shall offer complete unit management. 0 LPC 0-0RMB ñ R0c/andem croll

31 Critical parameters that shall require control are: ñ tart-up / shut down time of compressor. ñ ime delay. ñ Protection against multiple start-up. ñ Water pump time delay in reference to compressor operation. ñ Inlet/Outlet water temperature. ñ ir heat exchanger temprature. Controlled operational parameters ñ Water temperature adjustment in the inlet side during summer operation*. ñ Water outlet temperature adjustment in summer operation**. ñ Compressor capacity control. Controlled fault parameters ñ Low suction pressure per refrigerant circuit. ñ High discharge pressure per refrigerant circuit. ñ Compressor overload. ñ Fan motor overload. ñ Water pump overload. ñ Flow switch fault. ñ Water sensor error due to bad contact or destruction. ñ Error reading in water outlet low temperature. ñ Compressor operating hour reading. In addition the control shall also include ñ elf diagnostic error of all electronic control sensors. ñ Remote on/ off switch. ñ Remote alarm indication capability. ñ History of operation points and fault codes**. ñ Password access code. Refrigerant circuit he units shall have multiple refrigerant circuits depending on the size, one per tandem compressor. Each circuit shall consist of the following: ñ hermal expansion valve. ñ Filter drier with a replaceable core. ñ hut off valves. ñ 2-way solenoid valve. ñ ight glass. ñ High and low pressure gauges for each refrigerant circuit, easily viewed. ñ ervice valves. ñ Unit protection shall be provided by a high pressure switch with manual reset, low pressure protection is a low-pressure switch with auto reset. ñ Flexible refrigerant pipe on the compressor discharge and suction lines to avoid vibration and noise. ote: he consultant may if required ad the below metioned optional accessories / fuctions. Optional accessories Microprocessor controller options ñ BM module interface kit for Bacnet, Lon Works and rend connection**. ñ BM interface kit for Modbus connection. ñ Connection via internet using a device converting the Carel protocol to 0Mb/s CP/IP ethernet protocol**. ñ Possibility to send and receive messages using a GM modem**. ñ Communication card through R22 / R serial ports. ñ Extended memory card for up to five thousands messages**. ñ Extended memory card &2 MB**. ñ Parallel chiller operation with standard controller for units with a maximum of eight compressors*. ñ Microprocessor parameter reprogramming card. ñ Compressor running current**. ñ elf diagnostic and adaptive control**. Other unit accessories/option ñ R0c or R22 refrigerant. ñ Condenser fins made of copper or prepainted aluminum, and Blygold treatment for corrosion protection. ñ Glycol for chilled water temperature down to o C. ñ Continuous linear fan speed regulation. ñ High pressure relief valve on compressor discharge. ñ -meter, V-meter. ñ Compressor noise reduction jacket. ñ Electrical board ventilation fan. ñ Water heat exchanger antifreezing electrical heater. ñ Other custom built options upon request. * For models 0-0 ** For models LPC 0-0RMB ñ R0c/andem croll

32 Engineering Data 200 Products are manufactured in IO 900:2000 certified factories. IO 900:2000 pertains to quality assurance regarding design, development, manufacturing and installation of products as well as to services related to the product. Interklima units comply with the European regulations that guarantee the safety of the product pecifications subject to change without notice IERKLIM PRODUC RE DIRIBUED BY: EGB-µ--9-0/0