STEAM TILTING KETTLES

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1 INSTRUCTION MANUAL FOR INSTALLATION, MAINTENANCE STEAM TILTING KETTLES BASKET PRIV

2 MANUALE D ISTRUZIONE Codice PRIV Nr. Revis. Data di revisione Punto Natura della correzione Storia delle revisioni Tutti Modificato libretto Modify instruction manual Eliminato manuale d uso Mod.schema elettrico con Kf;Rfm;V1;CB:BA Mod.schema elettrico con Rfm1 e 2 ;elim. CB:BA Agg.schema elettrico SCT2 e DACP Elim.schemi el. Libretto a parte Type of correction Verbesserungsart Type de correction Firma Visto User manual cancelled Modify Wiring diagram Modify Wiring diagram Modify Wiring diagram Veränderfe Handbuch Ausgeschaltet Installati ons-wartungs und Gebrauchs- Handbuch Veränderfe elektrischer schaltplan Veränderfe elektrischer schaltplan Veränderfe elektrischer schaltplan Modifiè manuel d iinstallation Eliminé Manuel d emploi Modifiè schema electrique Modifiè schema electrique Modifiè schema electrique G.A. G.A. p.c. p.c. p.c. p.c. Steam tilting kettles PRIV - GB - Page 2 di 17

3 INDEX Part 1: General reminders and notes 1.1. Construction Laws, technical prescriptions and directives Special requirements for the installation site 5 Part 2: Positioning, installation and maintenance 2.1. Positioning Installation Electrical connections and equipotential bonding Connection to waterworks Steam connection Steam trap Commissioning and testing Maintenance of the appliance 9 Part 3: Figures and details 3.1. Size of appliance and position of connections Mod. PRIV Size of appliance and position of connections 11 Mod. PRIV Size of appliance and position of connections 12 Mod. PRIV Size of appliance and position of connections 13 Mod. PRIV Size of appliance and position of connections 14 Mod. PRIV Size of appliance and position of connections 15 Mod. PRIV Size of appliance and position of connections 16 Mod. PRIV Top view of appliance 17 Steam tilting kettles PRIV - GB - Page 3 di 17

4 1.1. CONSTRUCTION Main structure in steel with 4 adjustable height feet. Cooking vat in stainless steel AISI 316, thickness 20/10. Panels in stainless steel AISI 304, thickness 15-20/10. Powered vat tilting on front axis; fully balance tilting with contrast spring Stainless steel double wall lid balanced by gas dampeners and equipped with safety device to prevent vat tilting when closed. Three-arm mixer, removable type with steel/teflon scrapers, speed variator and reversible rotation. (Only in models with M ) Electronic control with double display LCD and LED for the following settings: Setting of cooking temperature; Setting of cooking time; Mixer speed adjustment ; Mixer rotation reversing; Vat tilting; Vat return; End of cooking time alarm. The cold water connection is R ¾. The hot water connection is R ¾. Stainless steel cooking vat and chamber. To ensure safe operation, the appliance is equipped with the following devices: Steam safety valve set at 0.5 bar; Pressure gauge for steam pressure reading; Jacket steam trap; Steam pressure switch set at 0.5 bar; Jacket water supply with level control by means of taps. Emergency button. Steam tilting kettles PRIV - GB - Page 4 di 17

5 1.2. LAWS, TECHNICAL PRESCRIPTIONS AND DIRECTIVES When installing the appliance it is necessary to follow and comply with the following regulations: current regulations on the matter; any hygienic-sanitary regulations concerning cooking environments; municipal and/or territorial building regulations and fire prevention prescriptions; current accident prevention guidelines; electricity board regulations concerning safety; the regulations of the electrical power supply company or agency; any other local prescriptions SPECIAL REQUIREMENTS FOR THE INSTALLATION SITE The room in which the appliance is to operate must be well ventilated. In addition, it is good policy to locate the appliance under an extractor hood so that cooking vapours can be removed rapidly and continuously. This appliance requires two water connections: one for hot and one for cold water. Each line must be fitted with an on-off valve. Steam tilting kettles PRIV - GB - Page 5 di 17

6 2.1. POSTIONING Remove all the packaging and check that the appliance is in perfect conditions. In case of visible damage, do not connect the appliance and notify the sales point immediately. Remove the PVC protection from the panels. Dispose of packaging according to regulations. Generally material is divided according to composition and should be delivered to the waste disposal service. There are no special instructions regarding distances from other appliances or walls, however it is advisable to maintain a sufficient distance to allow any servicing operations to be performed. In the event the appliance should be installed in direct contact with inflammable walls, it is advisable to fit a suitable heat insulation. The appliance must stand level. Small differences in level can be eliminated by screwing or unscrewing the adjustable feet: A significantly uneven or sloping stance can affect the operation of the appliance adversely INSTALLATION Warning! : Only qualified technicians must perform the installation, maintenance and test of the appliance. Warning! : Before connecting any parts of the appliance to supplies, make sure that the latter is equivalent the requirements stated in the technical data plate, if the appliance has been designed for these supplies. Steam tilting kettles PRIV - GB - Page 6 di 17

7 ELECTRICAL CONNECTIONS AND EQUIPOTENTIAL BONDING Warning! : The appliance is supplied to operate according to the power supply indicated on the data plate. As mentioned, the appliance must be connected to the power supply by way of a multiple pole main isolating switch and protection device that must be proportioned to the power of the appliance (1 ma per kw of rated power). The earthing system must be efficient. As this appliance is a type X equipment (delivery without power cable and plug), the cable and other hardware needed to make the connection to the electrical power supply must be provided by the installer. The power cable shall be of the kind described in the paragraph Technical data and shall be resistant to oil. The terminal board can be reached by unloosing the screws (on the lower right-hand side) on the bracket fastening the terminal board housing. The whole housing will come down and the terminal board will be easy to reach. The cable must be fed in from beneath the clamp. The individual wires are then fastened to the corresponding terminals of the terminal board. The earth wire must be longer than the other wires, so that in case of the cable being tugged or the clamp broken, the live wires will disconnect first. Lock the cord fastener. The appliance must incorporate an equipotential system. Connect the terminal on the lower right-hand side marked with the international symbol a connector with a nominal cross section <10 mm 2. All the appliances installed and the earth system of the building shall be connected like this CONNECTION TO WATERWORKS Water inlet pressure must be between and 300 kpa, otherwise install a pressure regulator on the line before the appliance. Install a cut-off valve for each supply on the line before the appliance. Water connections to R¾ are fitted in the lower part on the left-hand side of the appliance. Make connections according to regulations currently in force. Steam tilting kettles PRIV - GB - Page 7 di 17

8 2.3. STEAM CONNECTION Warning! : during operation, steam pressure at inlet can reach a maximum pressure of 0,45 bar. Installation shall be performed only by qualified personnel in conformity with current regulations. For the maximum efficiency, deliver dry steam with a maximum pressure of 0,45 bar into the steamers. Water and steam inlet piping shall be connected to the supply system by means of an on-off valve when the steamer is not being used or in case of servicing. On-off valves must be installed near the appliance and be easily within the user s reach. Before connecting the last piece of piping to the steamer connections, it is advisable to let some water and steam to flow through them to eliminate any iron residues from inside. All the steam supply piping shall be insulated to prevent heat dispersion. The 1 steam connection is fitted on the lower part on the left-hand side of the kettle STEAM TRAP Install a steam trap on the kettles. The ¾ connection is fitted on the lower part on the right-hand side of the kettle. This device drains automatically any condensate that develops in the jacket. A nonreturn valve must be installed if the condensate returns to the steam boiler. The maximum back pressure admitted is 0,2 bar. Steam tilting kettles PRIV - GB - Page 8 di 17

9 2.5. COMMISSIONING AND TESTING Once all the connections have been made, the appliance and the overall installation must be checked following the directions given in this manual. Check in particular: that the protective film has been removed from the external surfaces; that the terminal board housing, removed for electrical connections, has been reinstalled. that connections have been made in accordance with the requirements and directions indicated in this manual; that all safety requirements in current standards, statutory regulations and directives have been met; that the water connections are leak-free; that the electrical connection has been performed according to standards. In addition, check that once the appliance has been installed, the power cord is neither subject to stretch nor in contact with nor surfaces. Now proceed to light the appliance as directed in the instructions for use. While the appliance is in use, voltage should not differ from the nominal voltage more than +/- 10% MAINTENANCE OF THE APPLIANCE Warning! : All maintenance operations shall only be performed by a technically qualified service centre! To ensure correct and safe operation, the appliance must be inspected and serviced at least once a year only. Maintenance includes also to control the components and tear of pipes, feeding pipes, electrical components etc.. It is advisable to replace worn components during maintenance operations to avoid the need for other maintenance calls and unexpected failures. The rear air vent of the mixer motor must be checked. If necessary, dismantle the grid and clean it thoroughly. It is also advisable to apply for a maintenance contract with the customer. Steam tilting kettles PRIV - GB - Page 9 di 17

10 STAR STO b a s 3.1. SIZE OF APPLIANCE AND POSITION OF CONNECTIONS (MOD. PRIV070) LEGEND: A - Hot water connection 3/4 B - Cold water connection R 3/4 E - Electrical connection V - Steam inlet connection ¾ S - Steam trap connection ¾ T B 0 V 60 A E S Steam tilting kettles PRIV - GB - Page 10 di 17

11 STAR STO b a s SIZE OF APPLIANCE AND POSITION OF CONNECTIONS (MOD. PRIV105) LEGEND: A - Hot water connection 3/4 B - Cold water connection R 3/4 E - Electrical connection V - Steam inlet connection ¾ S - Steam trap connection ¾ T B A 90 E S V Steam tilting kettles PRIV - GB - Page 11 di 17

12 STAR STO b a SIZE OF APPLIANCE AND POSITION OF CONNECTIONS (MOD. PRIV130) LEGEND: A - Hot water connection 3/4 B - Cold water connection R 3/4 E - Electrical connection V - Steam inlet connection ¾ S - Steam trap connection ¾ B A 90 E 1040 V S 377, ,5 Steam tilting kettles PRIV - GB - Page 12 di 17

13 STAR STO b a SIZE OF APPLIANCE AND POSITION OF CONNECTIONS (MOD. PRIV180) LEGEND: A - Hot water connection 3/4 B - Cold water connection R 3/4 E - Electrical connection V - Steam inlet connection 1 S - Steam trap connection ¾ B A E V S 427, ,5 Steam tilting kettles PRIV - GB - Page 13 di 17

14 STAR STO b a SIZE OF APPLIANCE AND POSITION OF CONNECTIONS (MOD. PRIV2) LEGEND: A - Hot water connection 3/4 B - Cold water connection R 3/4 E - Electrical connection V - Steam inlet connection 1 S - Steam trap connection ¾ A 90 E B V S 477, ,5 Steam tilting kettles PRIV - GB - Page 14 di 17

15 STAR STO ON/ MIXERP O SIZE OF APPLIANCE AND POSITION OF CONNECTIONS (MOD. PRIV320) LEGEND: A - Hot water connection 3/4 B - Cold water connection R 3/4 E - Electrical connection V - Steam inlet connection 1 S - Steam trap connection ¾ A 90 E 1310 B V S Steam tilting kettles PRIV - GB - Page 15 di 17

16 STAR STO b a LEGEND: SIZE OF APPLIANCE AND POSITION OF CONNECTIONS (MOD. PRIV0) A - Hot water connection 3/4 B - Cold water connection R 3/4 E - Electrical connection V - Steam inlet connection 1 S - Steam trap connection ¾ A 90 E B V S 477,5 477,5 Steam tilting kettles PRIV - GB - Page 16 di 17

17 3.3. TOP VIEW OF APPLIANCE LEGEND: ON Water supply activated OFF Water supply not activated ON OFF Steam tilting kettles PRIV - GB - Page 17 di 17

F900 SERIES BOILING PAN G9781. User, installation and servicing instructions. Read these instructions before use T REV.

F900 SERIES BOILING PAN G9781. User, installation and servicing instructions. Read these instructions before use T REV. F900 SERIES User, installation and servicing instructions BOILING PAN G9781 Read these instructions before use DATE PURCHASED: MODEL NUMBER: SERIAL NUMBER: DEALER: SERVICE PROVIDER: T100915 REV. 1 Dear