BOILING PANS GAS & ELECTRICS

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1 PREMIUM BOILING PANS GAS & ELECTRICS MANUFACTURER'S INSTRUCTIONS Part A: Technical data Part B: Installation manual - WARNING - Installation and repairs must be carried out by personnel approved by the manufacturer and in accordance with current regulations and standards. If any modifications are made the manufacturer can accept no responsibility whatsoever. These appliances must be used in a well-ventilated area. Read the notice carefully before installation. The unit must be kept on its base for handling until it is in it s final location. N b

2 Page 1 CONTENT BOILING PANS GAS AND ELECTRICS A) TECHNICAL DATA B) INSTALLATEUR MANUAL 1. Location of the identification plate Installation: General features General requirements Handling Unpacking Access to components behind the front facia Installation: Positioning Installation: Electrical connection Gas connection Water connection CIDELCEM GRANDE CUISINE

3 Page 2 A: TECHNICAL DATA PREMIUM, Direct heat boiling pan 110 litres gas P GAS connection ELECTRICAL connection (Leave 1.5 m cable tails) COLD WATER HOT WATER MODEL B-B9P.MA.CD110.G DIMENSIONS (mm) Width x Depth x Height 750 x 950 x 1023 Well (Depth x Diameter) 430 x 600 Nominal capacity (litres) 100 Maximum capacity (litres) 111 PACKAGING (mm) Width x Depth x Height 850 x 1050 x 1150 WEIGHT (KG) 120 GAS Power (kw) 21.5 G31 Propane 37/50 mbar 1.67 kg/h G30 Butane 29/50 mbar 1.69 kg/h G20 Natural Gas 20 mbar 2.27 m 3 /h G25 Natural Gas 20 mbar 2.64 m 3 /h G25 Natural Gas 25 mbar 2.46 m 3 /h ELECTRICITY Voltage Single phase 230Va.c / 50 Hz COLD WATER / HOT WATER Max. temperature 60 C 550 x 400 Min. APPLIANCE OF TYPE Free standing (against a wall or other appliance) GAS CONNECTION 200 mm from floor (15/21 mm pipe) Equipment is supplied as standard for G 20/20 mbar (and G 25/25 mbar) or other gas upon request ELECTRICAL CONNECTION 200 mm from floor Non contractual document Edition 04/2002 EN237 CIDELCEM GRANDE CUISINE

4 Page 3 PREMIUM, Bain marie boiling pan 110 litres gas P GAS connection ELECTRICAL connection (Leave 1.5 m cable tails) COLD WATER HOT WATER SOFT WATER DRAIN MODEL B-B9P.MA.BM110.G DIMENSIONS (mm) Width x Depth x Height 750 x 950 x 1023 Well (Depth x diameter) 430 x 600 Nominal capacity (litres) 100 Maximum capacity (litres) 111 PACKAGING (mm) Width x Depth x Height 850 x 1050 x 1150 WEIGHT (KG) 145 GAS Power (kw) 21.5 G31 Propane 37/50 mbar 1.67 kg/h G30 Butane 29/50 mbar 1.69 kg/h G20 Natural Gas 20 mbar 2.27 m 3 /h G25 Natural Gas 20 mbar 2.64 m 3 /h G25 Natural Gas 25 mbar 2.46 m 3 /h ELECTRICITY VOltage Single phase 230Va.c / 50 Hz COLD WATER / HOT WATER Max. temperature (hot water) 60 C SOFT WATER Hardness 70ppm 550 x 400 Min. APPLIANCE OF TYPE Free standing (against a wall or other appliance) GAS CONNECTION 200 mm from floor (15/21 mm pipe) Equipment is supplied as standard for G 20/20 mbar (and G 25/25 mbar) or other gas upon request ELECTRICAL CONNECTION 200 mm from floor Non contractual document Edition 04/2002 EN238 CIDELCEM GRANDE CUISINE

5 Page 4 PREMIUM, Direct heat boiling pan 150 litres gas P GAS connection ELECTRICAL connection (Leave 1.5 m cable tails) COLD WATER HOT WATER MODEL B-B9P.MA.CD150.G DIMENSIONS (mm) Width x Depth x Height 750 x 950 x 1023 Well (Depth x diameter) 555 x 600 Nominal capacity (litres) 139 Maximum capacity (litres) 150 PACKAGING (mm) Width x Depth x Height 850 x 1050 x 1150 WEIGHT (KG) 130 GAS Power (kw) 21.5 G31 Propane 37/50 mbar 1.67 kg/h G30 Butane 29/50 mbar 1.69 kg/h G20 Natural Gas 20 mbar 2.27 m 3 /h G25 Natural Gas 20 mbar 2.64 m 3 /h G25 Natural Gas 25 mbar 2.46 m 3 /h ELECTRICITY Voltage Single phase 230Va.c / 50 Hz COLD WATER / HOT WATER Max. temperature 60 C 550 x 400 Min. APPLIANCE OF TYPE Free standing (against a wall or other appliance) GAS CONNECTION 200 mm from floor (15/21 mm pipe) Equipment is supplied as standard for G 20/20 mbar (and G 25/25 mbar) or other gas upon request ELECTRICAL CONNECTION 200 mm from floor Non contractual document Edition 04/2002 EN239 CIDELCEM GRANDE CUISINE

6 Page 5 PREMIUM, Bain marie boiling pan 150 litres gas P GAS connection ELECTRICAL connection (Leave 1.5 m cable tails) COLD WATER HOT WATER S0FT WATER MODEL B-B9P.MA.BM150.G DIMENSIONS (mm) Width x Depth x Height 750 x 950 x 1023 Well (Depth x diameter) 555 x 600 Nominal capacity (litres) 139 Maximum capacity (litres) 150 PACKAGING (mm) Width x Depth x Height 850 x 1050 x 1150 WEIGHT (KG) 130 GAS Power (kw) 21.5 G31 Propane 37/50 mbar 1.67 kg/h G30 Butane 29/50 mbar 1.69 kg/h G20 Natural Gas 20 mbar 2.27 m 3 /h G25 Natural Gas 20 mbar 2.64 m 3 /h G25 Natural Gas 25 mbar 2.46 m 3 /h ELECTRICITY Voltage Single Phase 230Va.c / 50 Hz COLD WATER / HOT WATER Max.temperature (hot water) 60 C SOFT WATER Hardness 70ppm Flexible21 (1/2") 550 x 400 Min. APPLIANCE OF TYPE Free standing (against a wall or other appliance) GAS CONNECTION 200 mm from floor (15/21 mm pipe) Equipment is supplied as standard for G 20/20 mbar (and G 25/25 mbar) or other gas upon request ELECTRICAL CONNECTION 200 mm from floor Non contractual document Edition 04/2002 EN240 CIDELCEM GRANDE CUISINE

7 Page 6 PREMIUM, Direct heat boiling pan 250 litres gas P GAS connection ELECTRICAL connection (Leave 1.5 m cable tails) COLD WATER HOT WATER MODEL B-B9P.MA.CD250.G DIMENSIONS (mm) Width x Depth x Height 1250 x 950 x 1023 Well (height x width x depth) 490 x 1050 x 560 Nominal capacity (litres) 250 Maximum capacity (litres) 270 PACKAGING (mm) Width x Depth x Height 1350 x 1050 x 1150 WEIGHT (KG) 200 GAS Power (kw) 28.5 G31 Propane 37/50 mbar 2.21 kg/h G30 Butane 29/50 mbar 2.25 kg/h G20 Natural Gas 20 mbar 3.01 m 3 /h G25 Natural Gas 20 mbar 3.50 m 3 /h G25 Natural Gas 25 mbar 3.15 m 3 /h ELECTRICITY Voltage Single phase 230Va.c / 50 Hz COLD WATER / HOT WATER Max. temperature 60 C 550 x 400 Min. APPLIANCE OF TYPE Free standing (against a wall or other appliance) GAS CONNECTION 200 mm from floor (15/21 mm pipe) Equipment is supplied as standard for G 20/20 mbar (and G 25/25 mbar) or other gas upon request ELECTRICAL CONNECTION 200 mm from floor Non contractual document Edition 04/2002 EN241 CIDELCEM GRANDE CUISINE

8 Page 7 PREMIUM, Bain marie boiling pan 250 litres gas P GAS connection ELECTRICAL connection (Leave 1.5 m cble tails) COLD WATER HOT WATER SOFT WATER MODEL B-B9P.MA.BM250.G DIMENSIONS (mm) Width x Depth x Height 1250 x 950 x 1023 Well (height x width x depth) 490 x 1050 x 560 Nominal capacity (litres) 250 Maximum capacity (litres) 270 PACKAGING (mm) Width x Depth x Height 1350 x 1050 x 1150 WEIGHT (KG) 220 GAS Power (kw) 28.5 G31 Propane 37/50 mbar 2.21 kg/h G30 Butane 29/50 mbar 2.25 kg/h G20 Natural Gas 20 mbar 3.01 m 3 /h G25 Natural Gas 20 mbar 3.50 m 3 /h G25 Natural Gas 25 mbar 3.15 m 3 /h ELECTRICITY Voltage Single phase 230Va.c / 50 Hz COLD WATER / HOT WATER Max. temperature (hot water) 60 C SOFT WATER Presure Hardness 70ppm 550 x 400 Min. APPLIANCE OF TYPE Free standing (against a wall or other appliance) GAS CONNECTION 200 mm from floor (15/21 mm pipe) Equipment is supplied as standard for G 20/20 mbar (and G 25/25 mbar) or other gas upon request ELECTRICAL CONNECTION 200 mm from floor Non contractual document Edition 04/2002 EN242 CIDELCEM GRANDE CUISINE

9 Page 8 PREMIUM, Bain marie boiling pan 110 litres electric P ELECTRICAL connection (Leave 1.5 m cable tails) COLD WATER HOT WATER SOFT WATER MODEL B-B9P.MA.BM.110 DIMENSIONS (mm) Width x Depth x Height 750 x 950 x 1023 Well (Depth x diameter) 430 x 600 Nominal capacity (litres) 100 Maximum capacity (litres) 111 PACKAGING (mm) Width x Depth x Height 850 x 1050 x 1150 WEIGHT (KG) 140 ELECTRICITY (Three phase 230V+E or 400V+N+E) Power (kw) 230V 3a.c V 3Na.c. 18 Intensity max (A) 230V 3a.c V 3Na.c. 26 COLD WATER HOT WATER Max. temperature 60 C SOFT WATER Hardness 70ppm Flexible21 (1/2") 550 x 400 Min APPLIANCE OF TYPE Free standing (against a wall or other appliance) ELECTRICAL CONNECTION 200 mm from floor Non contractual document Edition 04/2002 EN243 CIDELCEM GRANDE CUISINE

10 Page 9 PREMIUM, Bain marie boiling pan 150 litres electric P ELECTRICAL connection (Leave 1.5 m cable tails) COLD WATER HOT WATER SOFT WATER MODEL B-B9P.MA.BM.150 DIMENSIONS (mm) Width x Depth x Height 750 x 950 x 1023 Well (Depth x diameter) 555 x 600 Nominal capacity (litres) 139 Maximum capacity (litres) 150 PACKAGING (mm) Width x Depth x Height 850 x 1050 x 1150 WEIGHT (KG) 150 ELECTRICITY (Three phase 230V+E or 400V+N+E) Power (kw) 230V 3a.c V 3Na.c. 18 Intensity max (A) 230V 3a.c V 3Na.c. 26 COLD WATER HOT WATER Max. temperature 60 C SOFT WATER Hardness 70ppm 550 x 400 Min APPLIANCE OF TYPE Free standing (against a wall or other appliance) ELECTRICAL CONNECTION 200 mm from floor Non contractual document Edition 04/2002 EN244 CIDELCEM GRANDE CUISINE

11 Page 10 PREMIUM, Bain marie boiling pan 250 litres electric P ELECTRICAL connection (Leave 1.5 m cable tails) COLD WATER HOT WATER SOFT WATER MODEL B-B9P.MA.BM.250 DIMENSIONS (mm) Width x Depth x Height 1250 x 950 x 1023 Well (height x width x depth) 490 x 1050 x 560 Nominal capacity (litres) 250 Maximum capacity (litres) 270 PACKAGING (mm) Width x Depth x Height 1350 x 1050 x 1150 WEIGHT (KG) 220 ELECTRICITY (Three phase 400V+N+E) Power (kw) 30 Intensity max (A) 43.3 COLD WATER HOT WATER Max. temperature 60 C SOFT WATER Hardness 70ppm FLOOR WATER 550 x 400 Min APPLIANCE OF TYPE Free standing (against a wall or other appliance) ELECTRICAL CONNECTION 200 mm from floor Non contractual document Edition 04/2002 EN245 CIDELCEM GRANDE CUISINE

12 Page IDENTIFICATION PLATE 1.1 GAS BOILING PAN The identification plate is fixed onto the control panel (see diagram below). In any correspondence about your equipment please quote: - The model number (Model.) - The serial number (Fab.Nr.) - The date (Date). Identification plate Rectangular boiling pan (250 litres) Round boiling pan (110 and 150 litres) Location of the identification and the gas change plates CIDELCEM GRANDE CUISINE

13 Page 12 Change of gas plate The square marked with a cross indicates the gas for which the appliance is set A second plate is fixed near the identification plate, and indicates : - The gas for which the appliance is set - The destination country Destination country IN CASE OF A CHANGE OF GAS (See Section: Changing the appliance from one gas to another) Replace this plate, and tick the new gas used. Fill in the "Pays" zone with the name of the country where the appliance is installed. NOTE :both the Gas and for which the appliance is set must be authorised in the country in question. Check this point in the section: Changing the appliance from one gas to another. 1.2 ELECTRIC BOILING PAN The identification plate is fixed onto the control panel (see diagram below). In any correspondence about your equipment please quote: - The model number (Model.) - The serial number (Fab.Nr.) - The date (Date). Identification plate CIDELCEM GRANDE CUISINE

14 Page 13 Location of the identification plate CIDELCEM GRANDE CUISINE

15 Page INSTALLATION: GENERAL FEATURES TYPE AND POSITION OF CONNECTIONS See "Technical Data" at the beginning of this instruction manual. 2.1 GENERAL REQUIREMENTS The installation, modification or repair of the appliance must be carried out according to current regulations by a specialised engineer. The appliance is of Type A (not connected to an outlet for products of combustion). These appliances must be installed with sufficient ventilation to prevent the formation of excessive concentrations of harmful substances within the premises in which they are installed. The required flowrate for fresh air for combustion is 2 m 3 /h per kw of calorific output. These units must only be placed centrally or against a wall. The latter must be of non-combustible materials or, if not, must be covered with an appropriate, good insulating and non-combustible material. The manufacturer certifies that the packing conforms to directive 94/62/CE of and requests that the final recipient respects the directive with regard to recycling or reuse of the packaging materials. 2.2 HANDLING The appliance should only be handled with specialised lifting equipment. Should the appliance need to be transported, it must be done on its original pallet and must not be stacked under any circumstance. If the appliance is to be moved without a pallet, it should be carried and not dragged. 2.3 UNPACKING Before installation, remove the strapping from the appliance. The individual parts are not bolted down. Remove plastic film from the stainless steel parts before heating. CIDELCEM GRANDE CUISINE

16 Page ACCESS TO COMPONENTS BEHING THE FRONT FACIA CONTROL FACIA - Undo the screws holding the gas control and water knobs. - Remove the knob(s). - Undo the screws under the facia. - Lift the facia upward and pull it forwards. - It is possible to hook the facia on the unit in the open position. To re-assemble, reverse the above operations. Remark: In the case of an electric boiling pan, it is not necessary to remove the control buttons to remove the facia. CIDELCEM GRANDE CUISINE

17 Page LOWER FACIA - Undo the screws under the lower facia. - Pull the facia downwards, then outwards. To re-assemble, reverse the above operations. CIDELCEM GRANDE CUISINE

18 Page INSTALLATION: POSITIONING 3.1 ASSEMBLY OF UNITS ON INDIVIDUAL STANDS - Bolt units together at the back through the flue vents with one HM5 X 16 bolt + a 5mm ø washer. - Having first removed the front facia (see section 2) connect using 2 HM5 X 16 bolts + 5mm ø washers. - Fix units together behind the front feet with a clamp: Left hand unit Right hand unit a) Place the clamp opposite the slots. b) Tighten manually as far as possible. c) Finish tightening with HM5 x 60 bolts. CIDELCEM GRANDE CUISINE

19 3.2. ASSEMBLY OF UNITS ON A PLINTH Wall suite on a plinth Page 18 Front view A Mur AA Cross-section Finish tiled base length = A-60 mm A = Length of suite A Top view Zone for inlet of gas and water at 1 or 2 A technical compartment is required if the stop cocks, isolating valves or the governors are to be housed in the suite. Three solutions are possible: 1) Neutral top on a 250mm technical compartment. 2) A 500mm technical cupboard with any type of cooking or neutral top possible, except Induction. 3) Technical compartment at the end of the suite (250 wide) with neutral top (access door in the end). CIDELCEM GRANDE CUISINE

20 Page 19 Central suite on a plinth Front view A AA Cross-section Finish tiled base length = A-60 mm A = Length of suite A Top view Zone for inlet of gas and water at 1 or 2 A technical compartment is required if the stop cocks, isolating valves or the governors are to be housed in the suite. Three solutions are possible: 1) Neutral top on a 250mm technical compartment. 2) A 500mm technical cupboard with any type of cooking or neutral top possible, except induction. 3) Technical compartment at the end of the suite (250 wide) with neutral top (access door in the end). CIDELCEM GRANDE CUISINE

21 Page 20 Assembly of units on a plinth - Lay out the gas manifold(s) in the hollow section of the plinth (marking out the connection points on the suite). - Locate and centre the stainless steel frame on the plinth and fasten with anchor bolts. The stainless steel frame comprises sub-assemblies of lengths 500, 750, 1000, 1250 and 1500 enabling frames to be made to requisite lengths. Sheet steel templates are delivered with the stainless steel frames, enabling sub-assemblies to be positioned and fastened together quickly and accurately. Wall S/S plinth assembly S/S plinth to concrete plinth fixing S/S plinth to wall fixing Concrete plinth Fixing arm Fixing arm support End cladding for suite (factory fitted to stainless plinth) Aeration vent Detail adjustment Assembly of two plinth sub assemblies Template to fit into the 3 x 20 cutouts in the front and rear of the support arms Stainless plinth adjustment screw Fixing arm support - Adjust the level using the adjustment screw provided (see above plan) - Push the unit back until the hooks in the bottom locate in the 25mm square holes provided and fix at the front. - Bolt units together at the back through the flue vents with one HM5 x 16 bolt + a 5mm ø washer. - Having first removed the front facia (see section 2) connect using 2 HM5 x 16 bolts + 5mm ø washers. The left hand side panels are threaded. - Make connections to gas, electric, water, check for leaks. - Fix the aeration vents to the extremity of plinth ( 2 screws). NOTE: The plan above represents a wall plinth. In the case of a central plinth, the plinth is symmetrical, assembly remains unchanged. CIDELCEM GRANDE CUISINE

22 Page INSTALLATION: CONNECTIONS 4.1 ELECTRICAL CONNECTION GAS BOILING PAN Location of the equipotential terminal The electrical connections are at the front irrespective of model - Remove the lower facia (see section "Installation: General features"). - Feed the cable through the cable gland. - Tighten the cable gland. - Connect the wires. - Connect the earth to the equipotential terminal. - Replace the lower facia. Only electrical cable type HO 7 RNF with cross-section 3 x 2.5 mm 2 should be used Provide a suitable isolating device (with contact separation of at least 3mm) in accordance with current regulations. The installation must comply with current applicable national legislation (for France, standard NF ). The appliance must be connected to the earth. The various electrical appliances must also be connected with an equipotential contact (earth continuity bonding) to the equipotential terminal located next to the connection cable gland. The manufacturer cannot be held responsible in the event that these instructions are not respected. CIDELCEM GRANDE CUISINE

23 Page ELECTRIC BOILING PAN Location of the equipotential terminal The electrical connections are at the front irrespective of model - Remove the lower facia (see section "Installation: General features"). - Remove the terminal box cover. - Feed the cable through the cable gland. - Tighten the cable gland. - Connect the wires. - Connect the earth to the equipotential terminal. - Put the terminal box cover back into place. - Replace the lower facia. Only electrical cable type HO 7 RNF with the following cross-section should be used: Voltage MA.BM.110 MA.BM.150 MA.BM V 3 a.c. 4 x 10 mm 2 4 x 10 mm V 3N a.c. 5 x 4 mm 2 5 x 4 mm 2 5 x 10 mm 2 Provide a suitable isolating device (with contact separation of at least 3mm) in accordance with current regulations. The installation must comply with current applicable national legislation (for France, standard NF ). The appliance must be connected to the earth. The various electrical appliances must also be connected with an equipotential contact (earth continuity bonding) to the equipotential terminal located next to the connection cable gland. The manufacturer cannot be held responsible in the event that these instructions are not respected. CIDELCEM GRANDE CUISINE

24 Page GAS CONNECTION Make sure the appliance setting correspond on the type and pressure of the gas on site.(see section 1 :Identification plate). Connect the appliance to the gas supply pipe interposing a stop cock to provide local isolation from the rest of the installation. The gas supply pipe will be sized so as to minimize losses of load: its diameter is determined according to its distance (length, number of bends...) and total power of the appliance(s). To verify the supply pressure to the appliance, simply connect a water guage to the gas control module or the test elbow detailed below.. The gas pressure recorded must be the same as the one indicated on the identification plate for the gas in use (See section 1: Identification plate). NOTE: bends with integral pressure test point. An accessory is available to allow the pressure to be checked at the point of connection. bend 15/21 (1/2"): Code TAKING THE PRESSURE: Loosen screw (without removing it) Connect the water guage Test with the burners in operation. These bends are to be directly connected to the gas inlet point: Gas inlet Gas connections must comply with the current applicable standards (DTU 61.1) and must be undertaken by a qualified engineer. Gas connections are made to a 1/2" male gas fitting (see above). CIDELCEM GRANDE CUISINE

25 Page WATER CONNECTION - Hot water and cold water. - Minimum pressure 2.5 bar, max. 6 bar. - Hardness: 70ppm for soft water - Maximum temperature for the hot water 60 C. - Flexible connection 21mm (1/2") diameter. - Fit a local stop cock. Hot water inlet Cold water inlet Soft water inlet CIDELCEM GRANDE CUISINE

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