MONTAGE INSTRUCTIONS OF HEAT DECOR S HEATING FILM BELOW CONCRETE OR TILES

Transcription

1 MONTAGE INSTRUCTIONS OF HEAT DECOR S HEATING FILM BELOW CONCRETE OR TILES

2 Thank you for buying HEAT DECOR s heating film. We hope that this instruction will help you to a safe installation of HEAT DECOR s heating film and will solve any problem that might arise during the installation. TABLE OF CONTENTS Installation tools. Installation materials. Pictures of the needed materials. General scheme of the heating film. Heating film montage scheme. Block scheme of the heating installation under concrete or tiles. Things to do before installing the heating film. Installation of HEAT DECOR s heating film. Linking the electrical connection. Finishing the installation of the heating film. Things to be aware of while installing HEAT DECOR s heating film

3 INSTALLATION TOOLS TOOL USAGE 1. Multimeter Measuring the tension 2. Infrared thermometer Measuring the heating film s temperature 3. Clamping tongs Clamping the connectors, doing the electrical installation 4. Stripping tongs Doing connections between the electrical wires. Scissors Cutting heating film 6. Penknife Cutting heat-insulating mat 7. Calculator Calculating the power consumption 8. Screwdriver Securing the power switch to the thermostat 9. Electrical screwdriver Securing the thermostat (to the wall) 10. Measuring tape Measuring the place of the installation zdjecie nr 1 na stronie

4 INSTALLATION MATERIALS TOOL DETAILS USAGE 1. HEAT DECOR s heating film Width: cm Heating film to do underfloor heating installation Power: W Voltage: 230V, 0Hz 2. Moisture barrier foil Thickness: 3 mm - 0 mm Protects the floor and the heating film from damp. Vapor isolation. 3. Styrofoam Thickness: 10 mm - 00 mm Thermoisolation. Protects the floor from cooling and damp. 4. Electric wire powering the heating film Type: Lgy 40 / 70 V (linka) Diameter: 1, mm 2-6 mm 2. Installation connector Tin-covered copper connector. Type: A Type: B 6. Self-amalgamating tape Butyl tape. Width: 0 mm Electrical wire to do connections of the heating film. Linking the electrical wire with the heating film. Isolating the electrical connections of the foil and the electrical wire. Protection from damp. 7. Butyl tape Width: 20 mm - 0 mm Isolating the electrical wires connections. 8. Duct tape Width: 0 mm Linking: heat-insulating mat, moisture barrier foil, heating film and heat-insulating mat. 9. Thermostat 1. Air temp. sensor 2. Floor temp. sensor 3. Voltage 230V 4. Working temp C Controls the temperature of the heating film. Controls the temperature of the air in the room. 10. Screws Size: /3*30 mm - 8/*100 mm Securing the wire trims and the thermostat to the wall. 11. Dowels Size: /3*30 mm - 8/*100 mm Securing the wire trims and the thermostat to the wall. 12. Pattress box Size: 60 Thermostat s installation, electrical connections. Type: flush-mounted Type: plaster disc 13. Clamping band Size: 2,/80 4,8/200 mm Used to secure the electrical wires situated in the furrows. 14. Pulling band Size: 3 x 1, - 6 mm Used to immobilize the electric wires while doing a flush-mounted wire installation. 1. Protective electric trim Type: PP-mod (70N) max temp. 110ºC Used to secure the electric wires and the temperature sensor from any mechanical damages. 16. Pattress box connector Type: 1, - 6 mm 2 Used to do electrical connections in pattress boxes. 4

5 PICTURES OF INSTALLATION TOOLS A B

6 GENERAL INSTALLATION DRAWING 1. Heating film 2. Power of thee heating film 3. Temperature sensor 4. Thermostat. Power of the installation V 2 INSTALLATION OF THE HEATING FILM IN A DAMP ROOM Zone 2 Zone 1 Zone 0 CAUTION! THE INSTALLATION OF THE HEATING FILM IN THE ZONES 0 and 1 IS FORBIDDEN. IN ZONE 2 THE MINIMAL DISTANCE FROM THE BATHTUB, SHOWER, TOILET OR SINK IS 10 CM. 6

7 HEAT DECOR S HEATING FILM MONTAGE SCHEME UNDER CERAMIC FLOOR IN A DRY ROOM (1) Silicon grout (2) Tiles (3) Tiling adhesive (4) Liquid moisture barrier isolation () Anhydrite screed (6) Moisture barrier foil min 0.3 mm (7) HEAT DECOR s heating film (8) Moisture barrier foil min 0.2 mm (9) Expansion tape with foil collar (10) Extruded Styrofoam thermo-isolation, which has larger thermal resistance (11) Concrete floor IN A DAMP ROOM (BATHROOM) (1) Silicon grout (2) Tiles (3) Tiling adhesive (4) Isolation tape () Liquid/rubber moisture barrier foil (6) Primer coat (7) Anhydrite or concrete screed ( minimum thickness cm) (8) Steel mesh sunk in the concrete (link the PE protective wire) (9) Moisture barrier foil min 0.3 mm (10) HEAT DECOR s heating film (11) Moisture barrier foil min 0.2 mm (12) Expansion tape with foil collar (13) Extruded Styrofoam thermo-isolation (14) Concrete floor 7

8 BLOCK SCHEME OF THE HEAT DECOR S HEATING FILM INSTALLATION UNDER CONCRETE OR TILES Measure the tension. Unroll the heating film on the floor and cut it to the right size. Check the working of the heating film connecting it to electricity. Make a draft of the room and plan the positioning of the heating film, including the routes for the electrical wires. Secure the heating film to the moisture barrier foil using duct tape. Place a layer of moisture barrier film on the heating film in one piece. Unfold the moisture barrier foil on the wall. Clear the floor. Link the powering wires to the heating film Make a peripheral dilatation of the walls with a dilatation collar. Make the vertical dilatation. Position the Styrofoam blocks onto the concrete floor. Isolate the connections of the electric wires with self-amalgamating tape. Install the floor temperature sensor. Place the moisture barrier foil in one piece above the styrofoam. Unfold the moisture barrier foil to the bottom of the wall. Calculate the power consuption of the installation. Apply the concrete or anhydrite screed. 8

9 THINGS TO DO BEFORE INSTALLING HEAT DECOR'S HEATING FILM 1. Check if you're in possession of all the materials and tools you need. 2. Check all the parameters of the building's electrical installation to make sure there won't be a problem in using infrared foil and other electronic devices at the same time.in case the collector's electrical power isn't enough, you need to increase it until your electrical installation gets to a safe exploitation level. 3. Measure the electrical tension in the place of the installation. The heating foil works with a tension of 230v. 4. Check the humidity of the substructure on which you'll be installing the infrared foil- it can't exceed 2%. If the substructure's vulnerable to humidity, use a damp proof isolation.. Check your heat isolation's condition so you can decide on the thickness of the heat-insulation mat you want to choose to be underneath your HEAT DECOR heating film. 6. Make a draft of the room writing down its measurements. On your sketch, plan how to lay the heating foil on the ground including the positioning of the electric wires which power the foil. Plan and draw the location of the electrical box of the thermostat. Remember to write down all the measurements; a good sketch of your installation will be really helpful. CAUTION! DON'T INSTALL THE THERMOSTAT IN A SUNNY PLACE OR A PLACE AFFECTED BY AIR DRAFTS. TYPE OF HEATING INSTALLATION S CONNECTION A 0 cm 1- cm min cm Permanent construction min cm max L Tab. nr 1 Pattress box Power electrical wires: red power (heating film power) / blue neutral (heating film power) 9

10 TYPE OF HEATING INSTALLATION S CONNECTION B 0 cm 1- cm min cm Permanent construction min cm max L Tab. nr 1 Pattress box Power electrical wires: red power (heating film power) / blue neutral (heating film power) CAUTION! NOT ALLOWED ACTIONS a) Placing the electric wires that power the heating foil both beneath and above the foil. b) Cutting the foil in sections not destined to this function c) Putting the heating film in folds or in overlaps d) Putting the foil beneath a permanent construction (refrigerator, washing machine, cupboard) Permanent contruction a) b) c) d) CAUTION! IF THE POWER OF THE HEATING FOIL'S INSTALLATION EXCEEDS THE 80% OF THE THERMOSTAT'S DRAG VALUE USE A CONNECTOR OR A MORE POWERFUL THERMOSTAT. CAUTION! THE UNDERFLOOR HEATING INSTALLATION HAS TO HAVE AN OVERCURRENT SWITCH IN THE ELECTRIC DIAMETER. 10

11 7. Plan the positioning the heating foil within the infrared film's installation requirements. The maximum length of one lane of foil, according to its width, can be Tab. nr 1 MODEL WIDTH- POWER 8. Calculate the planned power of the positioned heating foil. In case the electrical power of the already installed film is larger than the existing terminal, you need to increase the terminal's electrical power. P(W) = Pf (W) x Df (m2) MAX LENGTH OF ONE ROLL OF FILM MAX. POWER OF ONE LANE OF FILM [CM] [W]/MB [W] [MB] HD HD HD HD HD HD HD HD Adapt the electrical wire's width, which gives power to the foil, to the power of the already installed heating foil. Tab. nr 3 ELECTRICAL WIRE S WIDTH LgY (H07V-K) 40/70 V [mm2] MAX. ACCEPTABLE ELECTRIC POWER CAUTION! THE SELECTION OF THE ELECTRICAL WIRE'S WIDTH SHOULD BE MADE BY A CERTIFIED ELECTRICIAN. [A] MAX. ACCEPTABLE POWER CHARGE 10. The installer of the heating foil should be wearing shoes with a soft sole during the assembly of the foil to avoid any possible damages to the heating foil's installation. [W] 1, 1, 36 2, P - planned power of the heating foil's installation Pf - foil's installation power intake per square meter Df - area of installed film on the ground Tab. nr 2 MODEL WIDTH [CM] POWER [W]/MB MAX HEATING FILM TEMP. [ºC] HD ~0 HD ~40 HD ~32 HD ~28 HD ~0 HD ~40 HD ~32 HD ~28 11

12 INSTALLATION OF HEAT DECOR'S HEATING FILM 1. Install the installation pattress box under the thermostat, leading to it the powering wires. Lead two protective electric trims to the pattress box. One protective trim is for the electric wires powering the heating film, the other is for the floor temperature sensor NTC. Do the routes of the electric wires according to the previously made draft of the heating film installation ,3 m Thermostat (with a wire floor temperature sensor NTC) in the pattress box 2. Clear the concrete floor from any imperfections (remains of plaster or other materials). The floor surface should be plain and clear of any sharp elements Position the moisture barrier foil on the Styrofoam. Use only one piece of the moisture barrier foil. Link any eventual linking space of the moisture barrier foil with duct tape creating folds ( to protect the damp-isolation) 3 12

13 4. Unroll the HEAT DECOR heating foil on the floor and cut it so it fits (you can only cut it in the spaces intended to do so). Position the foil so the copper foil booth bar is facing the moisture barrier foil. The matte side of the foil (the one without the copper foil booth bars) has to be on the outer side (so you can read the HEAT DECOR logo) 6. Link up the heating film to the heat insulating pad with duct tape You must check twice if you have done all the steps correctly before connecting the film to electricity. CAUTION! POSITION THE HEATING FOIL SO THE SHINY SIDE IS FACING THE MOISTURE BARRIER FOIL. THE MATTE SIDE OF THE FOIL HAS TO BE ON THE OUTSIDE. 8. Put the moisture barrier foil on the heating film, fold it and then link it with duct tape. Link the whole with double sided tape to the Styrofoam in every corner so the moisture barrier foil and the heating film are unable to move. 7.NEVER put the heating film in folds. WRONG RIGHT 13

14 LINKING THE ELECTRICAL CONNECTIONS CAUTION! THE ELECTRIC INSTALLATION CAN BE MADE ONLY BY A CERTIFIED ELECTRICIAN. 1. Take off the insulation from the electrical wire using special clamping tongs. 3. Link the connector and the electrical wire to the copper foil booth bar (link it in between two elements of the foil) Make a connection of the electrical wires by using an installation connector and clamping tongs (clasp the electrical wire in a connector with a millimeter insulation). If you're linking up lanes of heating foil one next to the other, put two electric wires into the connector and wait for further instructions Clasp the connector with the wire inside around the heating foil using a crimper. CAUTION! THE CONNECTOR AND THE WIRE NEED TO BE CLASPED AROUND THE COPPER FOIL BOOTH BAR

15 4. Create an isolation of the electrical installation by covering the copper bar end with a self-amalgamating tape on both sides of the connection you made earlier. CAUTION! THE SELF-AMALGAMATING TAPE HAS TO COVER THE WHOLE AREA OF THE ELECTRICAL CONNECTION. 6. Press down the properly connected tape on both sides of the heating foil

16 7. Do the same thing on the other end of the foil and press down the tape with your fingers Check accurately every electrical connection made in the heating film's installation. 9. After checking all the foil's installation, calculate its resistance using a multimeter and calculate the heating power of HEAT DECOR 's installed film. 7 TENSION (V) POWER [W] = 2 RESISTANCE (Ω) CAUTION! IF THE POWER OF THE HEATING FOIL'S INSTALLATION EXCEEDS THE 80% OF THE THERMOSTAT'S DRAG VALUE USE A CONNECTOR OR A MORE POWERFUL THERMOSTAT Install the electrical elements which power the infrared foil following the further instructions and according to the sketch you made previously. Then make the electrical connections in the pattress box. CAUTION! ELECTRICAL CONNECTIONS CAN BE MADE ONLY BY A CERTIFIED ELECTRICIAN CAUTION! THE WIRES POWERING THE HEATING FILM CAN T BE SITUATED BOTH ABOVE AND BENEATH THE FILM CAUTION! THE HEAT DECOR HEATING INSTALLATION HAS TO HAVE AN OVERCURRENT SWITCH (TYPE B). A CERTIFIED ELECTRICIAN CHOOSES THE TYPE AND THE POWER OF THE SWITCH. CAUTION! THE HEATING SYSTEM INSTALLATION IN A DAMP ROOM (BATHROOM) NEEDS TO HAVE IN ITS ELECTRIC CIRCUIT A DIFFERENTIAL SWITCH AND A TYPE B OVERCURRENT SWITCH. THE PROTECTIVE ELECTRIC WIRE PE OF THE DIFFEREN- TIAL SWITCH HAS TO BE CONNECTED TO THE STEEL MESH SUNK IN THE CONCRETE. THE SELECTION OF THE TYPE OF OVERCURRENT SWITCH AND DIFFERENTIAL SWICH CAN BE MADE ONLY BY A CERTIFIED ELECTRICIAN! 16

17 FINISHING HEAT DECOR'S HEATING FILM INSTALLATION 1. Secure the electrical wire connections made to the moisture barrier foil using duct tape Before turning the power on check accurately the connections of the electrical wires and the electric circuits of the heating film.. Power the HEAT DECOR heating film installation on and check the working of the heating film using an infrared thermometer or touching the heating film with the palm of your hand. CAUTION! THE CERTIFIED ELECTRICIAN CHECKS IF THE INSTALLATION WORKS After checking accurately all the connections and the working of the heating system, measure the resistance of the heating installation using a multimeter. 7. Place a layer of LDPE moisture barrier foil (minimum thickness 0,3 mm) above the heating film. Place the moisture barrier foil on the whole surface of the room, putting a bit of it on the bottom of the wall above the height of the planned concrete screed. Position the moisture barrier foil in one piece. Link the eventual linking parts of the moisture barrier foil with butyl tape and duct tape (to preserve the condition of the hydro isolation) Install a thermostat with the wire floor temperature sensor NTC according to the heating installation draft you made previously. Install the thermostat according to the instructions you receive in its package. Install the thermostat in an easily reachable place and where it isn t sunny Install the wire floor temperature sensor NTC making it slide until the end of the protective electric trim. Secure the end of the thermostat putting duct tape all around it so the anhydrite or concrete screed can t get inside. 17

18 8. Secure the protective electric trim with the floor temperature sensor to the moisture barrier foil using duct tape. Position the protective trim so the sensor is positioned in a place where the heating film is installed Check accurately all the dilatations and if the moisture barrier foil isn t damaged. Check accurately if the moisture barrier foil is unfolded on the bottom of the wall above the height of the planned concrete screed. 12. Put the concrete or anhydrite screed. The screed s minimal thickness is of cm. CAUTION! IN CASE OF DAMP ROOMS (BATHROOM), SINK IN THE SCREED A STEEL MESH, TO WHICH WILL BE ATTACHED THE ELECTRICAL PROTECTIVE WIRE PE Put the screed according to the producer s suggestions Turn the Heat Decor heating system on when the screed will get to a humidity of 2% or according to the screed producer s suggestions. 9. Make the peripheral dilatation around the walls using a foam with a foil collar and unfold the moisture barrier foil on the wall above the height of the planned concrete or anhydrite screed. 10. Make the vertical dilatations in the corridors and in the rooms with a larger surface according to the building rules. Make the vertical dilatations helping yourself with dilatation bars. 18

19 MONTAGE INSTRUCTIONS OF HEAT DECOR S HEATING FILM BELOW CONCRETE OR TILES HEAT DECOR S HEATING FILM DETAILS MODEL WIDTH [CM] POWER [W]/MB VOLTAGE [V] MAX LENGTH OF ONE STRIPE OF HEATING FILM [MB] MAX POWER OF ONE STRIPE OF HEATING FILM [W] MAX TEMP OF HEATING FILM [ C] THICKNESS OF HEATING FILM [MM] LENGTH OF HEATING FILM IN ONE ROLL [M] WEIGHT OF ONE ROLL [KG] HD ~0 0, , HD ~40 0, , HD ~32 0, , HD ~28 0, , HD ~0 0, , HD ~40 0, , HD ~32 0, , HD ~28 0, , RoHS IPX7 19

20 THINGS TO BE AWARE OF DURING THE INSTALLATION 1. Keep the place of the installation clean. The floor has to be plain and without any sharp elements to avoid any kind of damage to the film. 2. The place of the installation has to be dry. The film must be secured from water or damp. Do not install the heating film in humid places. 3. Do not use base surface materials that might damage the heating film (alluminium sheet, steel, etc. ) 4. Do not install the heating film without a thermostat which has a floor temerature sensor. (Unless you re using a 60 W/m 2 heating film, then you can install a thermostat with only the air temperature sensor).. Pay attention not to damage the film during the installation. Don t make holes in the heating film, don t damage the heating film. 6. Do not use a floor surface which could suffer any distortion or crack under the influence of heat. 7. If the power of the heating film exceeds the 80% of the thermostat s drag value, use a connector or a different thermostat. 8. The electric wires that power the heating film can t be positioned both above and below the film. 9. The heating installation with HEAT DECOR s heating film has to have in its diameter a type B overcurrent switch. 10. Do not place the heating film under a permanent construction (refrigerator, washing machine, cupboard) 11. Do not place the heating film in folds or overlaps 12. Cut the heating film only in the places intended to do so and isolate the ends of the heating film with self-amalgamating tape. 13. The heating installation s commotion has to be made according to the floor producer s recommendations (plaster layer, concrete floor) 14. During the putting of the laminate floor, pay attention not to damage the heating film or the moisture barrier foil. Do not let any object in contact with the moisture barrier foil because it could lead to damages to the whole heating installation. 1. Use the heating system according to the floor producer s recommendations (an average temperature of laminate floors is 28ºC). 16. The electrical connections and measurements can be made only by a certified electrician. 17. Storage the heating film in a dry place, in room temerature. The maximal amount of rolls of film you can put one on another is 2. CAUTION! NOT FOLLOWING THE INSTRUCTION S RECOMMENDATIONS CAN BE THE CAUSE OF HOUSE DAMAGES, ELECTRIC SHOCK, DAMAGES TO THE BODY OR DEATH. Eco-Term sp. z o.o. ul. Mały Płaszów 10, Kraków info@heatdecor.com, tel:

21 GUARANTEE THE PRODUCER PROVIDES A YEAR GUARANTEE ON THE HEATING FILM. The guarantee doesn t include: 1. Mechanical damages of the heating film. 2. Heating film damages caused by fire, flood or lightning stroke. 3. Heating film damages caused by installers not following the instructions or an inappropriate exploitation or inappropriate storage of the heating film. 4. Heating film damages to the working of the heating system resulting from not using the materials recommended by the producer and the montage instructions. Data Buyer Heating film installer Installation data Installation date Installer s SEP qualifications Type of installation ) Installation power [W] Type of heating film (model, power) Quantity of installed heating film m 2 Heating film installation s resistance Required attatchments: 1. Heating foil s installation sketch. 2.Heating film receiving protocol. 3. Electrical installation s measurements protocol. 4. Evidence of purchase. Eco-Term sp. z o.o. ul. Mały Płaszów 10, Kraków info@heatdecor.com, tel: