RAYBURN HEATRANGER 880/8120/8150K (M) SPARE PARTS MANUAL

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1 RAYBURN HEATRANGER 880/8120/8150K (M) SPARE PARTS MANUAL LPRT DATE: OCTOBER 2006

2 RAYBURN HEATRANGER 880/8120/8150K (M) SEPTEMBER 2010 TWIN HEAD BURNER ITEM No. CAT No. DESCRIPTION PRODUCT CODE R4651 R4652 R4655 R4659 R4660 R4662 R4663 R4929 R4666 R4667 R4800 R4677 R4679 R5387 R5485 R5163 R4809 R5845 R4803 R5164 R4806 R3979 R4694 R4807 R4696 R4697 R4698 MOTOR M181/32 CAPACITOR C107/9 ANTI-VIBRATION DAMPER E538/2 O-RING BFG K/120K O-RING BFG K MOTOR GASKET BFG01005/3 BURNER SUPPORT BFS05060/001 FAN 120 x 50 W123/1 FAN SCOOP AIR CON BFC08010/001 80K/120K FAN SCOOP AIR CON BFC08401/ K GASKET BFG01005/9 80K/120K GASKET BFT K FLANGED EXT AIR INTAKE BFC K/120K FLANGED EXT AIR INTAKE CFA02009/ K RELAY FINDER 6282 R733/2 CONTROL BOX BASE SATRONIC A416 CONTROL BOX SATRONIC DKO970 A156 IGNITION TRANSFORMER 15/40 T130 PHOTORESISTOR SATRONIC A214 COOKER CORRUGATED HOSE S951/31 BOILER CORRUGATED HOSE S951/4 GLASS ASSEMBLY BLR GRV1S001 SUPPORT GLASS COOKER E501/1 GLASS CFA05085 INDEX BFT11509 HEAD HOLDER DISC - BFT11518/008 FLAP BOILER BFT11504/001 FLAP COOKER BFT11535/001 AIR DAMPER BFT 11519/208 NOZZLE HOLDER BOILER BFT11507/151 NOZZLE HOLDER COOKER BFC11017 NOZZLE HOLDER SUPPORT BFC10030/002 IGNITION CABLES BFE01401/7 IGNITION ELECTRODES SET BFE01106 BOILER NOZZLE U1065/80EH 80K BOILER NOZZLE U1100/80H - 120K BOILER NOZZLE U1125/60S 150K COOKER NOZZLE U1035/80S BOILER HEAD HOLDER PIPE BFT11522/208 COOKER HEAD HOLDER PIPE BFT11522/108 BOILER REAR DISC BFD01012/001 COOKER REAR DISC BFD01019/001 SUPPORT IGNITION TRANSFORMER BFT11521/001 PIPE SUPPORT BFB01314/001 BOILER BLAST TUBE BFB01104/051 80K BOILER BLAST TUBE BFB01153/ K BOILER BLAST TUBE BFB1035/ K COOKER BLAST TUBE BFB01069 GASKET Y105 NIPPLE BFR01103/001 HOSES S952/16 COUPLING MP504 PUMP MOTOR P121/8 OIL FILTER S117/8 OIL VALVE (PARKER VE131 IN) V175/8 COIL (PARKER) V516/4 RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M RO4M

3 RAYBURN HEATRANGER 880/8120/8150K (M) TWIN HEAD BURNER 3

4 RAYBURN HEATRANGER 880/8120/8150K NOVEMBER 2007 BOILER AND BAFFLES ITEM No. CAT No. DESCRIPTION PRODUCT CODE A R5442 R5557 R5463 R5464 R5465 R5466 R5467 R5468 R5589 R3891 R5469 R3897 R5443 BOILER ASSY COMBUSTION CHAMBER BOARD ALLTHREAD M8 x 50 PARTS OF BOILER WRAP INSULATION KIT FRONT ACCESS SEAL GASKET FRONT PANEL INSULATION BOARD FRONT ACCESS ASSY PLUG-IN SCREW M10 BOTTOM BAFFLE ASSY TOP BAFFLE ASSY BOILER FLUE GASKET COOKER FLUE GASKET FLUE CONNECTION ASSY COMBUSTION CHAMBER GASKET BURNER MOUNTING OUTER MOUNTING PLATE ALLTHREAD M8 x 50 GASKET - COMBUSTION CHAMBER COOKER CHAMBER INSULATION PACK PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 PART OF ITEM 19 RO1W JPAD KSTD50506 RO4M JGSG JPAD RO1V KPAN RO1M RO1M JGSG JGSG RO1M RO1M JGSG RO2M KSTD50506 JGSG RO4M

5 RAYBURN HEATRANGER 880/8120/8150K (M) BOILER AND BAFFLES 5

6 RAYBURN HEATRANGER 880/8120/8150K (M) MARCH 2010 CONTROL PANEL ASSY ITEM No. CAT No. DESCRIPTION PRODUCT CODE 1 1A A 4B 4C 4D A 12 12A R5423 R3447 R5424 R4543 R5055 R5751 R5580 R5541 R4929 R5447 R5406 R5414 R5425 R5418 R5415 R5540 R4663 R5426 R5462 FACIA PANEL - UP TO M FACIA PANEL - FROM M SWITCH C1400XT COOKER ON NEON CONTROL KNOB COOKER - UP TO M CONTROL KNOB COOKER - FROM M BOILER CONTROL KNOB - UP TO M BOILER CONTROL KNOB - FROM M FACIA KNOBS REPLACMENT KIT (INCLS ITEMS 1A, 4A, 4C) - KIT TO BE USED WHEN REPLACING CONTROL KNOBS OR FACIA PANELS PUSH RIVOT ELECTRIC CONTROL CHASSIS CONTROL BOX CONTROL BOX BASE THERMOSTAT COOKER BOILER C PUMP OVERRUN COOKER OVERHEAT BOILER OVERHEAT EARTH POST MOUNTING BRACKET RELAY FINDER BURNER CONTROL HEAT SHIELD FACIA HEAT SHIELD RO4M RO4M RO4M RO4M RG4M RO4M RO4M RO4M RO1M RO4M RO2M RO4M RO4M RO4T RO4T RO4T RO4T RO4T RO2M RO4M RO4M RO4M

7 RAYBURN HEATRANGER 880/8120/8150K (M) CONTROL PANEL ASSY 7

8 RAYBURN HEATRANGER 880/8120/8150K (M) DECEMBER 2008 FRONT PLATE AND DOORS ITEM No. CAT No. DESCRIPTION PRODUCT CODE A A R5434 R5474 R5473 R5417 R4912 R5417 R5457 R3807 R5492 R5565 R5478 R4084 R5440 FRONT PLATE FRONT PLATE OVEN SEAL WASHER - NYLON BOLT - DOOR CATCH (UP TO M07-147) ADJUSTABLE DOOR KEEP (FROM MO7-147) WASHER - CLEAR SCREW C/SNK 1/4 BSW x 1 3 /4 LH DOOR LINING LH CONTROL DOOR NAME BADGE CLIP - PUSH ON LH DOOR LINING LH BURNER DOOR OVEN DOOR LINER ROCKWOOL DOOR ROPE SEAL RH OVEN DOOR DOOR BUFFER M5 x 12 C/SNK SKT HEAD BURNER HOUSING FACIA WIRING DIAGRAM BURNER ACCESS ACOUSTIC PAD OVERHEAT STAT BRACKET THERMOSTAT - COMBUSTION DETECTION MOUNTING BRACKET GRUB SCREW RO4E JTHR KWSR RO4M R04M RO4M KCSK49820 RO2V RO4E RG4M KCLP53173 RO2V RO4E RO4M RO4M RO4E RO4M RO4M RO2V EGLL JPAD RO2M RG4T RO2M

9 RAYBURN HEATRANGER 880/8120/8150K (M) FRONT PLATE & DOORS 9

10 RAYBURN HEATRANGER 880/8120/8150K (M) APRIL 2010 TOP PLATE, HOT PLATE AND DOMES ITEM No. CAT No. DESCRIPTION PRODUCT CODE A R5313 R5427 RS521 R5587 R5405 R5368 R5416 R5295 R3029 A3614 R5488 A4889 R5459 R5413 R5432 R3028 A3636 A4816 R5401 R5318 A4641 A5404 A2589 PART OF ITEM 3 HANDRAIL BRACKET & END CAPS WASHER HANDRAIL SCREW HOTPLATE BAFFLE ROPE SEAL TOP PLATE ROPE SEAL - HOTPLATE HOTPLATE C/W BAFFLES (INCLS ITEMS 6, 11 & 22) LIFTING HOOK LIFTING EYE CC PLATE CUP COIL HANDLE DOME INSULATING DOME RING DOME INSULATION PAD LID LINER INSULATING DOME SEAL M10 x 70 CSK SKT HD SPRING DOME HANDLE BRACKET - DOME CLAMPING GRUB SCREW M12 x 16 FLUE FILLER PLATE AIR VENT - UP TO M AIR VENT SPACER - FROM M PART OF ITEM 35 PART OF ITEM 35 ADJUSTER - PART OF 35 SPINDLE SLEEVE - PART OF 35 PART OF ITEM 35 HINGE ASSY WITHOUT SPRING BRG BUSH - PART OF 35 SCREW M5 x 16 LG GRUB GASKET - HINGE BLOCK RG4M RO4M RO2M RO5E JTHR RO1M RO4M RO4M RO5E RO4M AG4M K RO5E JPAD RO2M JTHR KCSK RO4M AG4M KGRB RO5E RO2V RO2V AG4M AG4M AG4M KGRB JGSG

11 RAYBURN HEATRANGER 880/8120/8150K (M) TOP PLATE, HOTPLATE & DOMES 11

12 RAYBURN HEATRANGER 880/8120/8150K (M) JULY 2009 BASE, SIDE & BACK PANELS ITEM No. CAT No. DESCRIPTION PRODUCT CODE R3803 R2190 R5181 R5481 R5520 R2737 R5482 R4747 BASE PLATE BULK HEAD CONNECTOR PART OF ITEM 2 PART OF ITEM 2 PART OF ITEM 2 CABLE CLAMP 12-WAY TERMINAL BLOCK LABEL EARTH POST CHASSIS CLIP - TERRY CLAMP SCREW GROMMETS LH SIDE PANEL ASSY BACK PANEL ASSY FIXING BRACKET BACK PANEL AIR INTAKE - PART OF ITEM 16 OVEN VENT KIT PART OF ITEM 19 SIDE PANEL - RH BURNER INTAKE TUBE RO1V RO4M RG4M26192 AE4M45669 EGLL RO2M KCLP26260 RG4M AO4M31370 RO1M RO1V RG2M RO2M RO4M RO2V RO4M

13 RAYBURN HEATRANGER 880/8120/8150K (M) BASE, SIDE & BACK PANELS 13

14 RAYBURN HEATRANGER 880/8120/8150K (M) OCTOBER 2006 TOP AND BOTTOM OVEN ASSYS ITEM No. CAT No. DESCRIPTION PRODUCT CODE * 24* 25* COMBUSTION CHAMBER PROTECTION PLATE LH OVEN SIDE INS. BLANKET LH LOWER FLUE DUCT GASKET LH UPPER FLUE DUCT GASKET REAR FLUE DUCT REAR FLUE DUCT GASKET ROASTING OVEN REAR SEALING STRIP ROASTING OVEN SEALING STRIP TOP OVEN (ROASTING) BOTTOM OVEN (SIMMERING) INTERMEDIATE OVEN INFILL SIMMERING OVEN BASE INSULATION ALLTHREAD M8 x 50 ROASTING OVEN STAT PHIAL BRACKET M6 x 20 HEX HEAD ST/ST TOP OVEN VENT PLATE ROASTING OVEN BASE INFILL GASKET REAR ACCESS GASKET REAR OVEN INFILL PLATE ROASTING TRAY OVEN SHELF INS. - SIDE INS. - TOP/BOTTOM INS. - INFILL PANEL RH FLUE DUCT GASKET RH FLUE DUCT RO2M JPAD JPAD JPAD RO2V JGSG JGSG JGSG RO1M RO1M JPAD JPAD KSTD50506 RO2M KCSK RO5M JGSG JGSG RO5M RO4M RO4M JPAD JPAD JPAD JGSG RO2V ITEMS 23, 24 & 25 ARE PART OF THE RH FLUE DUCT INSULATION KIT RO4M

15 RAYBURN HEATRANGER 880/8120/8150K (M) TO[P AND BOTTOM OVEN ASSYS 15

16 HEATRANGER 880K/8120K/8150K (M) OCTOBER 2006 INSULATION ITEM No. CAT No. DESCRIPTION PRODUCT CODE BOILER OUTER WRAP BODY BOILER INSULATION WRAP INS. COOKER REAR FLUE DUCT INS. ROASTING OVEN RHS WRAP INS. BOILER FLUE DUCT INS. COOKER FLUE DUCT INS. REAR FLUE DUCT INS. FRONT FLUE DUCT INS. LH FLUE DUCT BOILER OUTER WRAP - TOP INS. ROASTING OVEN LHS STRIP INS. SIMMERING OVEN WRAP INS. ROASTING OVEN RHS STRIP INS. RH FLUE DUCT JPAD JPAD JPAD JPAD JPAD JPAD JPAD JPAD JPAD JPAD JPAD JPAD JPAD JPAD PART OF KIT RO4M OUTER BOILER INS. KIT PART OF KIT RO4M OVEN INSULATION KIT 1 PART OF KIT RO4M OVEN INSULATION KIT 2 PART OF KIT RO4M FLUE DIVERTER INS. KIT 16

17 RAYBURN HEATRANGER 880/8120/8150K (M) INSULATION 17

18 RAYBURN HEATRANGER 880/8120/8150K (M) JUNE 2008 FLUE DIVERTER ASSY ITEM No. CAT No. DESCRIPTION PRODUCT CODE R5547 FLUE DIVERTER ASSY TOP INFILL LHS INFILL FRONT AND REAR INFILL CENTRAL INFILL RHS INFILL LHS BASE INFILL BOILER SIDE PROTECTOR PLATE GRUB SCREW M10 x 25 OVEN TOP PROTECTOR PLATE M8 x 50 ALLTHREAD FLUE DIVERTER GASKET 1 FLUE DIVERTER GASKET 2 RO1M JPAD JPAD JPAD JPAD JPAD JPAD RO2M KGRB RO1M KSTD50506 JPAD JPAD PART OF KIT RO4M FLUE DIVERTER SITE KIT PART OF KIT RO4M FLUE DIVERTER INS. BOARD KIT 18

19 RAYBURN HEATRANGER 880/8120/8150K (M) FLUE DIVERTER ASSY 19

20 RAYBURN HEATRANGER 880/8120/8150K (M) MAY 2007 EXTERNAL AIR VENT KIT ITEM No. CAT No. DESCRIPTION PRODUCT CODE EXTERNAL AIR VENT KIT TERMINAL ASSY TERMINAL DUCT TERMINAL ADAPTOR PLATE RO1M RO1M RO2M RO2M

21 RAYBURN HEATRANGER 880/8120/8150K (M) EXTERNAL AIR VENT KIT 21