When the dust settles
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- Allen Garrett
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1 When the dust settles the choice is clear Product Recovery & Air Pollution Control for Industry
2 Contents Welcome from the President Mission The Dustex Advantage Our History Markets Products Power/Steam Generation Cement Steel & Iron Other Markets & Applications Aftermarket In-House Engineering Disciplines Acid Gas Scrubbing & Mercury Sorbent Injection Advanced Inlet Design & Custom Design Proprietary Pulse-Jet Cleaning Technologies
3 Welcome from the President As a full-service designer & manufacturer of product recovery, air pollution control equipment & systems, Dustex s number one priority for its more than 60 years in business continues to be its customers. Dustex is committed to providing our customers with solutions for their air pollution control needs by taking advantage of our advanced design technologies, a fully staffed in-house engineering department & our own fabrication facilities. Our company maintains a reputation based on stability, longevity & reliability. Our people are competent, responsive & creative. Our products & services are advanced & efficient. While we cherish the tradition & history of Dustex within this highly competitive industry, we strive to continue to look to the future by pioneering the development of the most highly efficient & cost effective products to be found anywhere in the world. You will always find us to be prompt, courteous, technically proficient & competitively priced. I thank you for being interested in Dustex & I invite you to experience The Dustex Advantage. 1 Patrick M. Paul President & Owner
4 Innovation. Technology. Mission 2 Dustex Corporation strives to provide our customers with highly efficient, cost effective & innovative air pollution control technology & equipment through the advantages of pioneered applications & decades of competent, responsive & creative service.
5 Creativity. Timeliness. The Dustex Advantage After over 60 years in the industry, Dustex continues to supply its customers with innovative air pollution control through a wide range of disciplines. Operating as a fully functional design, fabrication, installation & commissioning able corporation, Dustex focuses on remaining highly efficient & cost effective through the use of pioneered applications by means of access to vast technical archives regarding air filtration, gas cooling & gas scrubbing systems. Concentrating on stability, longevity & reliability, Dustex offers unique technical advantages making us a front runner in the industry. This is a reputation we enjoy. 3 Experience the Dustex Advantage. Richmond, Indiana 10-Module Pulse-Jet Dust Collector, Model (10) #DS
6 Our History 1947 Founded in Buffalo, New York, as a designer & manufacturer of cyclonic separators for the food processing industry 1950 s Developed & marketed a line of dry fabric filters throughout North America 1960 s Introduced the Inductaire - a compartmented reverseair collector with a compressed air actuated pulse system to agitate each bag during the cleaning cycle 4 Acquired by American Precision Industries Established as the industry leader in the design & manufacture of fully portable reverse-air dust collection equipment for the asphalt & related aggregate industries 1984 Purchased from American Precision Industries by a group of key employees Incorporated in Charlotte, North Carolina 1998 Opened Systems Division to serve the utility & industrial boiler, steel & iron, cement & aggregate mining industries as well as other major market segements 2006 Relocated to Kennesaw, Georgia, a suburb northwest of Atlanta Chicago, Illinois Model (8) 650,000 ACFM #DS
7 Today, Dustex has evolved into a full-service designer & manufacturer of product recovery, air pollution control equipment & systems with unparalleled in-house engineering expertise working both nationally & internationally. 5
8 6 Markets Power/Steam Generation Cement Steel Iron Mining Aggregrates Petro-Chemical Industry Glass Industry Miscellaneous
9 Products Fabric Filters Unit Dust Collectors Pulse-Jet Filters Reverse-Air Filters Mechanical Collectors Cartridge Collectors Activated Carbon Injection systems for Mercury control Trona/sodium Bicarbonate injection for HCL, SO 3 & limited SO 2 control Force-Convective Heat Exchangers Dust Valves: double dump & vacuum valves Turn-Key Capabilities 7 Columbus, Nebraska Modular Pulse-Jet Baghouse, Model (2) 8-Module #DS
10 Power/Steam Generation Industrial Coal Fired Boilers Spreader Stoker Circulating Bed 8 PC Fired Boiler Emission Controls & Dry/Semi-Dry SO 2 Control Coal Handling Coal Car Unloading Stations Waste to Energy Incinerators
11 Recent Projects Morehead, Kentucky 3-Module Pulse Jet Baghouse with fans, ductwork, & ash conveying system, Model (3) #DS Richmond, Indiana 10-Module Pulse-Jet Dust Collector, Model (10) #DS Halifax, Nova Scotia 8-Module Pulse-Jet Dust Collector, Model (8) #DS Holyoke, Massachusetts (12) Split Module Baghouse Pulse-Jet #DS
12 Cement Raw & Finish Mills Material Handling Kilns 10 Alkali By-Pass Clinker Cooler Separators & Finish Mills Ready Mix/Sand Dryers Stockhouse
13 Recent Projects Festus, Missouri (14) Nuisance collectors and fans, various sizes and 275 F #DS Richmond, Indiana 10-Module Pulse-Jet Dust Collector, Model (10) #DS Halifax, Nova Scotia 8-Module Pulse-Jet Dust Collector, Model (8) #DS Holyoke, Massachuesetts (12) Split Module Baghouse Pulse-Jet #DS
14 12 Steel Electric Arc Furnaces Ladle Furnaces Casthouse Blast Furnace B.O.F. Charging Isle Ladle Transfer Stations Desulfurization Stations Casters LMF Applications Stockhouse Iron Cupola Mold Line Pouring Line Shake-out Mixers/Mullers Sand Reclaim/Handling Induction Furnace Inoculation Station/Ladle Shot Blast Machines
15 Recent Projects Sparrows Point, Maryland Ladle Treatment Station, 5-module pulse-jet baghouse Model (5) #DS Hollsopple, Pennsylvania 10-Module reverse-air suction dust collector, Model (10) RA including baghouse, ductwork, stack, and ash handling #DS Burns Harbor, Indiana 14-Module high pressure pulse-jet dust collector, Model (14) including baghouse & spark box plus controls #DS New Madrid, Missouri (1) 6-Compartment Collector & (1) 3-Compartment Collector #DS
16 Other Markets & Applications Mining Crushers Dryers Smelters Concentrator Plants Material Handling 14 Aggregrates Spray Dryers Mills Calciners Rail & Truck Loading Petro-Chemical Industry Spray Dryers RTO Pre-cleaners Pneumatic Receivers Silo/Bin Ventilation Mixing, Blending, Bagging Glass Industry Raw Materials/Cullet Handling Furnaces Miscellaneous Medical Waste Incinerators Pulp & Paper Applications Woodworking Applications Paper Handling, Binder Applications Welding, Cutting, Machining Centers Gas Cooling & Conditioning
17 Recent Projects Green Bay, Wisconsin Dry Fluid Bed Scrubber with Pulse-Jet Baghouse Model (4) #DS Rhinelander, Wisconsin 4-Module Pulse jet Baghouse on stoker fired boiler #DS Columbus, Nebraska Modular Pulse-Jet Baghouse Model (2) 8-Module # DS Middletown, Iowa (2) 4-Module Pulse Jet Baghouses, Model # DS
18 Aftermarket 16 Our Aftermarket department offers a complete supply of competitively priced replacement parts including bags, cages, diaphragm & solenoid valves. These are not only for Dustex collectors, but also many other dust collector manufacturers. Whether it is timer boards, PLC systems components, conversion from cloth filter bags to top or bottom load pleated bags for increased air to cloth ratio, cartridge filters, envelope bags, pulse valves & repair kits, we can replace it all. We also offer our popular vacuum valve for hopper discharges, bins, cyclones or any type of dust collector operating under negative pressure. Dustex has its own in-house controls division which can upgrade your air pollution control equipments PLC &/or MCC. Spare Parts & Customer Service 322 Northpoint Parkway, Suite K, Acworth, Georgia (T): (F): parts@dustex.com Check out Dustex.com for complete details regarding our Aftermarket capabilities Hannibal, Missouri Heat Exchanger & Clinker Cooler Baghouse Model (6) #DS
19 In-House Engineering Discipline Our innovative engineers are active in research & development, bringing numerous patented collector design features to the industry throughout Dustex s history. With that in mind, we provide the following: Access to our in-house engineering disciplines Mechanical Electrical Environmental Civil/Structural Chemical Welding Process analysis & application evaluation Economic justification & ROI implications of the technology System design & conceptual engineering 3D computational fluid dynamics & modeling Complete equipment design & fabrication Ancillary ductwork, fan packages, dampers & material handling In-house automated control system design & manufacturing Complete integration of system utility requirements Equipment installation & commissioning Comprehensive operating training Finite element analysis 17
20 Acid Gas Scrubbing (ACI) & Mercury Sorbent Injection 18 Continuous ACI systems utilizing a proprietary Dustex injection grid to maximize distribution Loss in weight feeding technology is utilized for maximizing injection accuracy Volumetric feeding technology for applications where capital cost is paramount to the client Dustex has integrated Computational Fluid Dynamic (CFD) modeling for maximizing distribution & minimizing high velocity streamlining Dustex provides Sulfur based compound scrubbing & HCL scrubbing systems for coal fired industries. These injections systems offer both a once through approach for low efficiency systems as well as a medium & high rate recycle system with a fluidized column reaction chamber for high efficiency systems Additional equipment may be provided for the optimization of scrubbing efficiency which may involve dilution of the gas stream, heat exchanger technologies & spray cooling of the gas stream Boric acid control systems have also been designed to minimize boric acid emissions & maximizing the life of air pollution control equipment in Borosilica furnaces
21 Advanced Inlet Designs We provide several manifold & inlet design configurations. These designs generally encompass the following: Hopper entry Low housing entry with Standard entry, medium velocity impingement plate, cross-flow Pre-cleaner, inertial separator Manifold to module connection Dropout, low velocity chute Direct horizontal off-take Housing entry or self-cleaning chute All process collector inlet designs are modeled using CFD software to assure that system performace 19 requirements are satisfied in the final design. Custom Designs We design each process collector individually based on your specific application, layout & installation requirements. This approach provides for a cost-effective design without sacrificing performance. We offer systems in module, compartmented, or panelized designs to meet site erection & application requirements. Wooster, Ohio 3-Module Pulse-Jet collector Model (3) #DS
22 Proprietary Pulse-Jet Cleaning Technologies One of Dustex s two cleaning technologies is the advanced pulse pipe technology. This is used for multi-module systems due to increased flexibility for manifold layouts & clean air plenum types. It can be used with intermediate (40-60 psig) & high-pressure ( psig) compressed air. 20 This technology is based on Dustex patents that were developed for the remote venturi cleaning system & high volume cartridge cleaning systems. The system has been designed for long filter bags & for systems utilizing high air-to-cloth ratios (>8 cfm/sf ). Dustex also employs an advanced-cleaning algorithm which changes header pressure based on pressure drop & cleaning frequency. Soft-landing technology is implemented through valve on time, header pressure & blow-pipe/venturi arrangements. Chicago, Illinois Vertical up-flow tower, carbon steel constrution with castable refractory & 5 operating lances #DS
23 When the dust settles... the choice is clear
24 Product Recovery & Air Pollution Control for Industry
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