3-BURNER 304 STAINLESS STEEL GAS GRILL ASSEMBLY AND CARE INSTRUCTIONS

Transcription

1 3-BURNER 304 STAINLESS STEEL GAS GRILL ASSEMBLY AND CARE INSTRUCTIONS WARNING Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment. ITM. / ART (U.K) ITM. / ART (ICELAND) MODEL NO. RT2417S U.K PART NO. RT2417S-UK ICELAND PART NO. RT2417S-IS DANGER Failure to follow these instructions could result in fire or explosion that could cause property damage, personal injury or death. DANGER DO NOT use gas grill for indoor cooking or heating. TOXIC fumes can accumulate and cause asphyxiation. DO NOT use in or on boats or recreational vehicles. WARNING FOR YOUR SAFETY For Outdoor Use Only (Outside any enclosure) IMPORTANT: RETAIN FOR FUTURE REFERENCE: READ CAREFULLY. FOR CUSTOMER SERVICE: Please Service@fjchengyi.com. 1

2 Grill Operation Before Grilling Step 1 Step 2 Step 3 Keep your grill a safe distance away from your property. Always perform a Leak Test on all connections and hoses. Keep children away from the grill. During Grilling (To avoid tripping safety valves, please follow these instructions carefully!) Step 1 Step 2 Step 3 Step 4 First open lid and turn gas tank on slowly. Turn only one knob on at a time when lighting up the grill. Use protective gloves when grill gets hot. Never leave a lit grill unattended. After Grilling Step 1 Step 2 Step 3 Step 4 Always burn grill for minutes to burn off food residues after use. Turn off the gas supply at the gas cylinder after use. Wait until the grill is completely cooled before closing lid. Clean up grease build-up to avoid grease fire and cover your grill to prevent rust. * Please refer to the owner s manual for details. WARNING DANGER 1. DO NOT use or store gasoline or other flammable liquids or vapors in the vicinity of this appliance. 2. DO NOT store any other spare LP or butane cylinder in the vicinity of this appliance. IF YOU SMELL GAS 1. TURN OFF gas. 2. Extinguish any open flame. 3. Open the lid. 4. If odor continues, keep away from the appliance immediately. Call your gas supplier or dial 911. Always read and understand the WARNINGS and INSTRUCTIONS that are contained in this manual before attempting to use this gas barbecue grill to prevent possible bodily injury or property damage. NOTE: This grill must be used with propane or butane gas only (gas cylinder not included). Installer: Leave this manual with the consumer. Consumer: Retain this manual for future reference. 2

3 Table of Contents For Your Safety...3 Safe Locations for Use of This Outdoor Grill...5 Package Contents...7 Hardware Contents...8 Assembly Instructions...9 Operating Your Grill...17 Connecting & Disconnecting Gas Cylinder Checking for Leaks...19 Lighting Your Grill Excess flow safety valve reset procedure...21 Care and Maintenance Troubleshooting Warranty Program Illustrated Parts List Dear Valued Customer, For Your Safety Congratulations on your new barbecue grill purchase! You ve made the right choice. In this manual, you will find assembly instructions, suggestions for grilling and helpful hints, as well as guidelines for the safe operation, proper care and use of your grill. Our expert staff strives to provide you with an easy-to-assemble product. Should you have any questions or problems with this product, please Service@fjchengyi.com. 3

4 WARNING 1. This grill is for outside use only. It should not be used in a building, garage or any other enclosed area. 2. Read the instructions before using the appliance. 3. The use of alcohol, prescription or non-prescription drugs may impair an individual s ability to properly assemble or safely operate this appliance. 4. Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns. 5. Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or blacktop surface may not be acceptable for this purpose. 6. Do not leave a lit grill unattended. 7. WARNING: accessible parts maybe very hot, Keep young children and pets away. 8. This is not a tabletop grill. Do not place this grill on any type of tabletop surface. 9. Do not use the grill in high winds. 10. This grill must be used with source of energy listed on CE label (gas cylinder not included). 11. Do not attempt to attach this grill to the self-contained propane or butane system of a camper, trailer, motor home or house. 12. Do not use charcoal or lighter fluid. Do not use gasoline, kerosene or alcohol for lighting. 13. This outdoor gas appliance is not intended to be installed in or on recreation vehicles and/or boats. 14. Do not attempt to move the grill while it is lit. 15. Do not use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened. 16. Keep combustible items and surfaces at least cm/ 36 in. away from the grill at all times. DO NOT use this gas grill or any gas product under any overhead enclosure or near any unprotected combustible constructions. 17. Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids. 18. Do not attempt to use or assemble with missing or damaged parts. Contact customer service for replacement part. 19. Do not move the appliance during use. 20. Do not modify the appliance. 21. This appliance must be kept away from flammable materials during use. 22. Turn off the gas supply at the gas cylinder after use. CAUTION - Prevention of Burns 1. To avoid burns, do not touch metal parts of the grill until they have completely cooled for at least 45 minutes or unless you are wearing protective gear such as pot holders, protective gloves or mittens. 2. Do not alter the grill in any manner. 3. Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts or leaks, the hose must be replaced prior to operation. The replacement hose assembly should be in accordance with the manufacturer s specifications. 4. Move gas hoses as far away as possible from hot surfaces and dripping hot grease. 5. Never keep a filled gas container in a hot car or car trunk. Heat will cause the gas pressure to increase, which could open the relief valve and allow gas to escape. 6. Keep any electrical supply cord and the fuel supply hose away from any heated surfaces. 7. When the national conditions require it, the flexible tube should be changed. Under the conditions of servicing, ensure the flexible tube should be never subjected to twisting. 4

5 Safe Locations for Use of This Outdoor Grill CAUTION Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation. WARNING Do not use this appliance under overhead combustible surface or covered area (e.g., awnings, umbrellas, porches or gazeboes). Always confirm that this grill is not positioned under the overhang of a house, a garage or other structure before lighting it. An overhang will serve to deflect flare-ups and radiated heat into the structure itself, which could result in a fire. Always confirm that this grill is positioned more than cm/ 36 in. away from any building or combustible materials or surface before lighting it, and that no gasoline or other volatile substances are stored in the vicinity of this grill. (See diagram to right). The temperature of a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby combustible or volatile substances. Always locate this grill where there will be ample combustion and ventilation air, but never position it in the direct path of a strong wind. Never allow the grill to operate while unattended to prevent uncontrolled grease fires from erupting. Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury. Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other heat-generating appliance because of the danger of starting a fire. DANGER Gas Safety Liquefied gas is flammable and hazardous if handled improperly. Become aware of its characteristics before using any propane or butane product. In the even of gas leak, turn off the gas supply. Propane and butane Characteristics: Flammable, explosive under pressure, heavier than air and settles in pools in low areas. In its natural state, propane or butane has no odor. For your safety, an odorant has been added. Contact with propane or butane could burn to the skin. This grill is shipped from the factory for propane or butane gas use only. Never use a propane or butane cylinder with a damaged body, valve, collar or footing. Dented or rusted gas cylinders may be hazardous and should be checked by your gas propane or butane supplier. CAUTION cm/ 36 in/ 36 po It is essential to keep the grill s valve compartment, burners and circulating air passages clean. Inspect the grill before each use. Step 1. Inspect all hoses and connections and make certain they are secure. Step 2. Check and clean the burner venture tubes for insects and insect nests by removing the burner and inserting a bottle brush cleaner into each tube to make sure the passage is clear. *** A clogged tube can lead to a fire beneath the grill. *** Step 3. Ensure that the valve nozzle is pointing straight and completely inserted into the venture tube cm/ 36 in/ 36 po 5

6 GENERAL INFORMATION 1. A propane or butane gas cylinder is required for operation. 2. This gas grill is NOT intended for commercial use. 3. Don t obstruct the ventilation opening of the cylinder enclosure. Gas Category I3+(28-30/37) I3B/P(30) G30 Butane at 28~30 mbar G30 Butane,G31 Propane or Gas and Supply Pressure their mixtures at 28~30 mbar G31 Propane at 37 mbar Country Code BE, CH, CY, CZ, ES, FR, GB, GR, IE, IT, LT, PT, SI, SK Burner Main Burner x 3 BE, CY, CZ, DK, EE, FI, FR, GB, HU, IS, IT, LT, NL, NO, RO, SE, SI, SK Burner Injector Size Total Heat Input Main Burner : 0.91mm 10.5kw(G30:764g/h;G31:750g/h) 6

7 PACKAGE CONTENTS A B C D H H E G E F I J K L M N T O S R Q P 7

8 PACKAGE CONTENTS Part Description Quantity A Burner Box 1 B Heat Tent 3 C Main Grid 2 D Warming Rack 1 E Right Side Shelf Bracket F Right Side Shelf 1 G Left Side Shelf 1 H Left Side Shelf Bracket I Igniter 1 J Left Panel 1 K Front Beam Part Description Quantity L Drip Tray Support 1 M Rear Panel 1 N Right Panel 1 O Drip Tray 1 P Bottom Panel 1 Q Locking Caster 2 R Caster 2 S Door 1 T Tank Stopper 1 HARDWARE CONTENTS BB 3/16-24 x 1/2 in. Screw Qty. 53 Battery Qty. 1 8

9 Assembly Instructions UNPACKING After removing all parts and hardware pack from the top of the shipping box, and when the only part showing is the grill head, use a box cutting knife to slice down the sides of the box. Be careful of staples along shipping box edges. Remove the steel and cardboard corner supports from the box and the styrofoam side pieces from the grill head. Open grill lid and remove all packaged parts and packing material. Allow grill head to rest on cardboard until placing grill head on cart in Step 9. WARNING: Assemble the grill on a flat level surface. Compare the parts and hardware with the list and diagrams. Do not attempt assembly if any part is missing or damaged. Estimated Assembly Time: 30 minutes by 2 people. 1. Attach the locking casters (Q) and the casters (R) to the bottom panel (P) using 12 screws (). When this process is completed, turn the bottom panel over. The two locking casters (Q) should be at the back of the grill. 1 Q Hardware Used 3/16-24 x 1/2 in. Screw X 12 R P 2. Align the holes in the rear panel (M) with the holes in the bottom panel (P) and insert screws () into the aligned holes. 2 Hardware Used 3/16-24 x 1/2 in. Screw X 3 M Note: Do not tighten the screws completely. Leave at least one full turn on each. After all the screws have been installed, go back and tighten them fully. P 9

10 3. Attach the left panel (J) and right panel (N) to the bottom panel (P). For both the left and right panels, there are three screws for the rear panel (L) and four for the bottom panel. Insert the four bottom panel screws first. 3 Hardware Used J M 3/16-24 x 1/2 in. Screw X 14 N P 4. Attach the tank stopper (T) to the left panel and the right panel with 2 screws () on each side as shown. 4 Hardware Used 3/16-24 x 1/2 in. Screw X 4 T 10

11 5. Attach the front beam (K) to the left panel and the right panel with 2 screws () on each side as shown. 5 Hardware Used 3/16-24 x 1/2 in. Screw X 4 K 6. Attach the drip tray support (L) to the front beam and rear panel with 4 screws () as shown. 6 Hardware Used L 3/16-24 x 1/2 in. Screw X 4 7. Remove the cap and the nut from the igniter (I). Secure the igniter to the left panel with the nut. Then, reassemble the cap to the igniter. 7 I 11

12 8. For the door (S), insert bottom hinge pin into hole on bottom panel. Push top hinge pin in the corner of the door to insert into hole in top corner of the right panel. Then, put the drip tray (O) onto the drip tray support. 8 O S 9. Take the pressure regulator out from under the burner box (A). Lift the burner box (A) onto the cabinet, making sure that the gas pressure regulator is in the cabinet, then position burner box on the cabinet by aligning the four tabs on top of the cabinet with the holes in the burner box. Fasten the burner box to the cabinet with 4 screws (). 9 Hardware Used 3/16-24 x 1/2 in. Screw X 4 Gas pressure regulator 12

13 10. Attach the left side shelf bracket (H) to the left of the burner box (A) and the right side shelf bracket (E) to the right of the burner box with 2 screws () on each bracket. 10 H Hardware Used H E 3/16-24 x 1/2 in. Screw X 8 E 10a 10b H E Follow steps for installing or removing the side shelves (G and F). 11. To install the shelves: Hold the shelf at its fold-down position (vertical). Align the large holes on the shelf to the mounting screw on the side shelf bracket. Move the side shelf from front to back, making sure the screws fit inside the holes on the side shelf, then slide into the slot. 11 F G Screw Side shelf bracket Large hole 13

14 12. To fold up the shelves: Make sure the screws are in the slot as shown, then slowly rotate the side shelf up. When folding up to level position, press down the hinge area to lock the shelf. Adjust the side shelves to align it with the control box. 12 Large hole 12a Screw Large hole 13. To remove the shelves: Lift up the shelf, position the shelf at its fold down position (vertical). Align the screws with the holes on the shelf, move the shelf from back to front until the side shelf disconnect from the screw on the bracket

15 14. Plug the main burner igniter wires into the sockets in the igniter. 14 Igniter wire 15. Place the heat tents (B), main grids(c) and warming rack (D) into the burner box (A). Remove the battery cap on the igniter (M) and insert a battery (BB) with the positive end facing outward. Replace the cap. 15 D C B Insert battery 15a B 15

16 16. Open the door of cart. Take the regulator head out of the cart through the hole of the right side panel of the cart. Connect LP tank with the regulator, Please note that the LP tank must be placed outside of the cart. It is forbidden to place the tank into the cart. (See connection instructions in Page 18-19) 16

17 Fully Assembled View Operating Your Grill CAUTION Use only the regulator provided. If a replacement is necessary, call our customer service center. The use of unauthorized parts can create an unsafe condition and environment. Use only the pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. The regulator of the appliance shall comply with the relevant EN standard. Replacement pressure regulators and hose assembly must be those specified by the outdoor cooking gas appliance manufacturer. Use LP or butane cylinders equipped with a cylinder connection device compatible with the connection for outdoor cooking appliances. The cylinder must include a collar to protect the cylinder valve. Do not drop or handle the cylinder roughly. If the appliance is not in use, disconnect the cylinder. Turn off the cylinder first if you need change it. Storage of the appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance. Store cylinder outdoors and out of the reach of children. Do not store the cylinder in a building, garage or other enclosed areas. Never store your cylinder where temperatures can reach over 51.6 /124.8 F. Before connecting, make sure there is no debris caught in the head of the gas cylinder, regulator valve or in the head of the burner and burner ports. Connect regulator valve and hand tighten firmly. Disconnect the gas cylinder from the regulator valve when the grill is not in use. DO NOT obstruct the flow of combustion air or ventilation air to the grill. Arrange the propane or butane cylinder for vapor withdrawal and equipped with a listed overfill prevention device (OPD). This Appliance must be kept away from flammable materials during use. Do not contact with the surface when the support temperature exceeds 50 K. 17

18 DANGER A fire causing death or serious injury may occur if the following is not followed exactly: Never store or use gasoline or other volatile substances in the vicinity of this grill. Never store a spare propane or butane cylinder in the vicinity of this grill, or in the vicinity of another potential heat source. Never fill the propane or butane cylinder beyond 80% full. This grill is designed to connect to a standard LP or butane cylinder only, please refer to the Step 16 of assembly instructions for the installation. It is recommended that the LP tank is not exceed 13kg. WARNING Don t store spare gas cylinder in or near grill. Use protective gloves when handling particularly hot components. Please do not manipulate the presealed parts to avoid leakage. Connecting & Disconnecting the Gas Cylinder LP (Propane) and Butane Gas Supply Connection & Disconnection (for UK) 1. Connecting on the gas cylinder. Make sure that: all taps of the consuming appliance are closed. The connecting pipe to the consuming appliance is correctly fitted. The regulator handle is in the off position. With no flame on, remove the seal cap from the automatic valve, place the appliance onto the valve and push down firmly and vertically. You should hear a click sound which means the regulator is securely latched. 2. Operation. Once the appliance is correctly mounted on the valve, gas supply is possible by turning the regulator handle upwards. To shut off the gas supply reverse above procedure. An arrow engraved on the handle indicates the closing direction. Caution: if you are unable to turn the regulator handle to the on position, this means that your appliance is not correctly connected to the valve. Do not force the handle to open, and restart the operations above. 3. Exchange of a cylinder. Make sure that: all taps on the gas consuming appliance in the off position. The regulator handle is in the off position. Then, dismount the appliance by pressing horizontally on the button and pulling upwards at the same time. 4. Operation of excess flow check device. The regulator can be fitted with a safety device designed to automatically limit the gas escape in case of separation or rupture of the pipe that supplies gas to the consuming appliance. IMPORTANT: The regulator is never to be left on the cylinder without its being connected to the consuming appliance, as the tear-off proof safety is not designed to ensure the operation of the cylinder valve. Button ON Handle OFF LP (Propane) and Butane Gas Supply Connection & Disconnection (for Iceland) 1) Fitting and operating conditions The A310/A300 is a household regulator designed to supply gas to gas consuming appliances at a pressure and capacity as indicated on the identification label(1). The A310/A300 can be fitted to any cylinder equipped with a cylinder valve with hand operated closure 18

19 (9).The gas cylinder must always be used in the upright position. Whenever used outdoors, the A310/A300 must be suitably protected against rain. Never look for leaks using a flame, just use a soapy-water solution. In case of any difficulties or problems. Shut off the gas supply and contact your dealer immediately. Should a leak catch fire prematurely before you can close the cylinder valves (2), then use a wet cloth to close the cylinder valve. 2) Assembly on the gas cylinder make sure that: 10 1 All taps on the consuming appliance are closed. 9 The connecting pipe to the gas appliance is correctly fitted. In total absence of any flame, remove the plug or seal cap from the cylinder valve. After checking the presence and the good state of the gasket (8), tighten the union nut (9) by screwing up in the direction indicated by the arrow (10).The union nut should be tightened moderately. Nevertheless sufficiently to ensure a leak-tight joint which must be checked by using a soapy-water solution. Hold the 8 regulator and turn the union nut, the regulator itself is never to be rotated. 3) Plant Operation Once the A310/A300 has been correctly mounted on cylinder valve. The gas supply occurs by turning the valve hand wheel in the direction shown by the arrow (11).To shut off the gas supply,reverse above procedure. 2 4) Replacing the gas cylinder Make sure that: All taps on the consuming appliance are in the closed position. The cylinder valve is closed. Then, dismount the A310/A300 by unscrewing the union nut (9). 11 DANGER To prevent fire or explosion hazard when testing for a leak: 1. Always perform the leak test as below before lighting the grill and each time the cylinder is connected for use. 2. Do not smoke or allow other sources of ignition in the area while conducting a leak test. 3. Conduct the leak test outdoors in a well-ventilated area. 4. Do not use matches, lighters or a flame to check for leaks. 5. Do not use grill until all leaks have been stopped. If you are unable to stop a leak, disconnect the propane or butane supply, call for gas appliance service or your local gas supplier. Checking for Leaks 1. Make 2-3 oz. of leak solution by mixing one part liquid dishwashing soap with three parts water. 2. Make sure control knobs are in the OFF position. 3. Spray some solution on the tank valve up to the regulator connection. (See diagram to right.) 4. Inspect the solution at the connections for bubbles. If no bubbles appear, the connection is secure. 5. If bubbles appear, you have a leak. Go to step Disconnect the regulator from the tank and reconnect. Make sure the connection is tight and secured. 7. Retest with solution. 8. If you continue to see bubbles, replace the cylinder. 19

20 Lighting Your Grill DANGER Failure to open lid while igniting the grill s burners or not waiting five minutes to allow gas to clear if the grill does not light, may result in an explosion, which could cause serious bodily injury or death. WARNING Never stand with your head directly over the grill when preparing to light the main burners, to prevent possible bodily injury. Igniter Lighting the Grill WARNING: Attempting to light the burner with the lid closed may cause an explosion. Make sure there are no obstructions of airflow to the gas unit. Spiders and insects can nest and clog the burner/venture tube at the orifice. A clogged burner tube can lead to a fire beneath the appliance. 1. Read instructions before lighting your grill. 2. Open lid during lighting. 3. Open LP cylinder valve. 4. Push control knob in and turn the knob to the left to HIGH position. You will hear a clicking sound from all burners. Keep pressing the knob until the burner is lit. 5. If ignition does not occur in 5 seconds, turn the burner control off, wait 5 minutes for gas to clear away, and repeat the lighting procedure. NOTE: If ignitor does not work, follow Match Lighting instructions. Main Burner Match Lighting Do not lean over grill while lighting. 1. Open lid during lighting. 2. Place match into match holder (hanging from side of cart). Light match, place into the firebox. 3. Push in and turn right knob to HIGH position. Be sure burner lights and stays lit.. 4. Light other burners by pushing knob in and turning to HIGH position. PRECAUTIONS: 1. After lighting, observe the burner flame. Make sure all burner ports are lit. 2. If the burner flame goes out during operation, immediately turn the gas OFF. Open lid to let the gas clear for at least 5 minutes before re-lighting. 3. Before cooking on the grill for the first time and operate the grill for approximately 15 minutes with the lid closed and the gas turned on HIGH. This will heat clean the internal parts, dissipate odor from the manufacturing process and painted finish. 4. Clean the grill after each use. DO NOT use abrasive or flammable cleaners. This may damage parts of the grill and cause a fire. 20

21 Flare-Ups Flare-ups sometimes occur when food drippings fall onto the hot heat distribution plate or burners and ignite. Some flaring is normal and desirable as it helps impart the unique flavors associated with grilled foods. Controlling the intensity of the flare-ups is necessary, however, in order to avoid burned or unevenly cooked foods and to prevent the possibility of accidental fire. WARNING Always monitor the grill closely when cooking and turn the flame level down to LOW or OFF if flare-ups intensify. Shutting Off Burners 1. Always turn the valve knob(s) clockwise to the HIGH position, and then press and turn it to OFF. Never force the knob without pressing it. This could damage the valve. 2. Promptly turn the gas supply to the OFF position at the propane or butane cylinder. 3. Close the lid of the grill. Excess Flow Safety Valve Reset Procedure The new regulators are equipped with a safety device that restricts the gas flow in the event of a gas leak. However, unsafe practices of grill operation could activate the safety device without having a gas leak. A sudden shut off of the gas flow typically occurs if you open the liquid propane (LP) tank valve rapidly, or if one or more of the burner control knobs is in an open position when opening the LP tank valve. This procedure is effective with all sizes of LP tank. To ensure the procedure is safely and successfully performed, please carefully follow these instructions: 1. Close the LP tank valve. 2. Turn all burner control knobs to the OFF position. 3. Disconnect the regulator from the LP tank. 4. Open the lid of the grill. 5. Turn burner control knobs to HIGH. 6. Wait at least 1 minute. 7. Turn burner control knobs OFF. 8. Wait for at least 5 minutes. 9. Re-connect the regulator to the LP tank. 10. Slowly turn the LP tank valve ¼ turn at a time and have the valve all the way open. 11. With the lid open: For grill with ignition button: turn on only ONE front burner control knob to the HIGH position. Ignite the grill by pushing the ignition button. For grill with an automatic ignition: Push down the control knob you want to light, turn counterclockwise until you hear the ignition click. 12. After the first front burner is lit, turn on the other control knob(s) to the HIGH position. **If you have more than two burners, turn them on only ONE AT A TIME. 13. When all front burners are lit, close the grill lid. 14. Wait for minutes; the temperature should reach / F. 21

22 WARNING The cylinder valve always has to be in the horizontal position, to ensure that only the propane vapor is withdrawn. The hose is prohibited to exceed 1.5 m/ in. 580mm/ in/ po 315mm/ in/ po Care and Maintenance IMPORTANT Always allow to completely cool off before covering your grill to prevent corrosion from condensation. CAUTION All cleaning and maintenance should be done when the grill is cool, with the fuel supply turned off at the control dial and the propane or butane cylinder disconnected. DO NOT clean any grill part in a self-cleaning oven. The extreme heat will damage the finish. Cleaning 1. Burning off the grill after every use (approx. 15 minutes) will keep excessive food residue from building up. Clean the grill before and after cooking is recommended. Recommended cleaning materials Mild dishwashing liquid detergent Nylon cleaning pad Paper clip Compressed air Hot water Wire brush Putty knife/scraper DO NOT use cleaners that contain acid, mineral spirits or xylems. 2. Outside surfaces: Use a mild dishwashing detergent and hot water solution to clean. Rinse thoroughly with water. 3. Inside surface: If the inside surface of the grill lid has the appearance of peeling paint, baked on grease has turned to carbon and is flaking off. Clean thoroughly with a strong solution of detergent and hot water. Rinse with water and allow it to completely dry. Interior of grill bottom Remove residue using brush, scraper and/or cleaning pad. Wash with a dishwashing detergent and hot water solution. Rinse with water and let dry. Cooking Grates Use a mild dishwashing detergent or baking soda and hot water solution. Non-abrasive scouring powder can be used on stubborn stains. Rinse with water. Heat Plates Clean residue with wire brush and wash with soapy water. Rinse with water. Grease Cup Periodically empty the grease cup and clean with a dishwashing detergent and hot water solution. 22

23 4. Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 4.1 Turn gas off at control knobs and LP cylinder. 4.2 Remove cooking grates and heat diffusers. 4.3 Remove R pins from rear of burners. 4.4 Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times. (B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush), run the brush through each burner tube several times. (C) Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole. 4.5 Wire brush entire outer surface of burner to remove food residue and dirt. 4.6 Clean any blocked ports with a stiff wire such as an open paper clip. 4.7 Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner. Storage R pin Clean cooking grates. Store in dry location. When LP cylinder is connected to grill, store outdoors in a well-ventilated space and out of reach of children. Cover grill if stored outdoors. Choose from a variety of grill covers offered by manufacturer. Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors. When removing grill from storage, follow Cleaning the Burner Assembly instructions before starting grill. 23

24 TROUBLESHOOTING Problem Possible Cause Corrective Action Grill burner will not light Burner flame is yellow and gas odor can be smelled Excessive flare-up Burner blows out Low heat with the knob in HIGH position Low heat, LP gas Sudden drop in gas flow or low flame 1. The ignition wire came off the electrical igniter. 2. The distance between the ignition pin and the burner is greater than 2.54mm / 0.1inch- 5.08mm / 0.2 inch(side burner). 3. The ignition wire is broken. 4. The battery has died. 5. The battery is in the wrong polarity. 6. The electrode tip does not produce sparks at the burner port. 7. No gas supplied. 8. Air shutter opening is too big. 1. The air shutter opening is not properly set. 2. Spiders or insects block the air shutter. 3. Gas leaks. 1. Grilling fatty meats while knobs on HIGH. 2. Spray water on gas flames. 3. Hood closed when grilling. 1. LP tank is empty. 2. Burner is not aligned with the control valve. 3. Gas supply is not sufficient. 1. Ports are blocked. 2. LP tank has run out. The propane regulator assembly incorporates an excess flow device designed to supply the grill with sufficient gas flow. Rapid changes in pressure can trigger the excess flow device, providing a low flame and low temperature. 1. Out of gas. 2. Excess flow valve tripped. 3. Vapor lock at coupling nut/lp cylinder connection. 1. Reconnect the ignition wire to the electrical igniter. 2. Loosen the ignition pin and adjust the distance, then fasten it again. 3. Call customer service for a replacement ignition wire. 4. Install a new battery. 5. Change the battery polarity. 6. Reinstall the electrode. 7. Turn on the regulator valve. 8. Loosen the air shutter and adjust the opening to a smaller size. 1. Loosen the air shutter and adjust the opening to have blue flames. 6.35mm (1/4 in.) opening for LPG. 2. Clean blockages. 3. Check for the source of gas leaks. 1. Grill fatty meats when the grids are cold while the knobs are on the LOW setting. Move the meats to the warming rack if flare up continues until flame settles down. 2. Never spray water on gas flames. 3. Hood up when grilling. 1. Refill the LP Tank. 2. Install the burner correctly. 3. Check the gas supply hose and make sure there are no leaks and no knots. 1. Clear ports of any obstructions. 2. Refill the LP tank. Please follow these instructions: 1. Make sure all burners are OFF. 2. Open the tank valve and wait 5 minutes. 3. Light the burner one at a time following the lighting instructions listed on the door liner. 1. Check for gas in LP cylinder. 2. Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off knobs and LP cylinder valve. Disconnect regulator. Reconnect regulator and leak test. Turn on LP cylinder valve, wait 30 seconds and then light grill. 3. Turn off knobs and LP cylinder valve. Disconnect coupling nut from cylinder. Reconnect and retry. 24

25 GRILL LIMITED WARRANTY WITH PROOF OF SALE, the following warranty coverage applies when this appliance is correctly installed, operated and maintained according to all supplied instructions. Warranty Program ONE YEAR Overall Warranty: From the date of sale this appliance is warranted against defects in material or workmanship. A defective appliance will receive free repair or replacement at option of seller. TEN YEARS Burner Warranty: From the date of sale, any stainless steel burner that rusts through or burns through will be replaced free of charge. A new burner will be supplied at no charge. You are responsible for the labor cost of burner installation. All warranty coverage excludes igniter batteries and grill part paint loss, discoloration or surface rusting, which are either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result of normal use, accident or improper maintenance. All warranty coverage applies is void if this appliance is ever used for other than private household purposes. This warranty covers ONLY defects in material and workmanship, and will NOT pay for: 1. Expendable items that can wear out from normal use within the warranty period, including but not limited to batteries, screw-in base light bulbs and surface coatings or finishes. 2. A service technician to clean or maintain this appliance, or to instruct the user in correct appliance installation, operation and maintenance. 3. Service calls to correct appliance installation not performed by authorized service agents, or to repair problems with house fuses, circuit breakers, house wiring, and plumbing or gas supply systems resulting from such installation. 4. Damage to or failure of this appliance resulting from installation not performed by authorized service agents, including installation that was not in accord with electrical, gas or plumbing codes. 5. Damage to or failure of this appliance, including discoloration or surface rust, if it is not correctly operated and maintained according to all supplied instructions. 6. Damage to or failure of this appliance, including discoloration or surface rust, resulting from accident, alteration, abuse, misuse or use for other than its intended purpose. 7. Damage to or failure of this appliance, including discoloration or surface rust, caused by the use of detergents, cleaners, chemicals or utensils other than those recommended in all instructions supplied with the product. 8. Damage to or failure of this appliance resulting from natural or other catastrophe, such as flood, fire or storm. 9. Damage to or failure of parts or systems resulting from unauthorized modifications made to this appliance. 10. Service to an appliance if the model and serial plate is missing, altered, or cannot easily be determined to have the appropriate certification logo. Disclaimer of implied warranties; limitation of remedies Customer s sole and exclusive remedy under this limited warranty shall be product repair or replacement as provided herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited to one year on the appliance and five years on the burners, or the shortest period allowed by law. Seller shall not be liable for incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the duration of implied warranties of merchantability or fitness, so these exclusions or limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. AUSTRALIA: Our goods come with guarantees that cannot be excluded under the Australian Consumer law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. 25

26 Illustrated Parts List S S2 12 S S7 25 S S5 S5 S

27 Key Qty Description Manufacturer Part # 1 3 HEAT TENT RT2417S-UK COOKING GRID RT2417S-UK WARMING RACK RT2417S-UK TEMPERATURE GAUGE RC TEMPERATURE GAUGE BEZEL RC TEMPERATURE GAUGE SLEEVE RC HOOD RT2417S-UK RUBBER PLUG 3219B HOOD HANDLE RT2417S-UK SIDE SHELF (LEFT) RT2417S-UK SIDE SHELF BRACKET (LEFT) RT2417S-UK HOOD SLEEVE RT2417S-UK BURNER BOX RT2417S-UK SIDE SHELF BRACKET (RIGHT) RT2417S-UK SIDE SHELF (RIGHT) RT2417S-UK IGNITION WIRE RT2417S LPG REGULATOR (UNITED KINGDOM) RC3218-UK-8009 LPG REGULATOR (ICELAND) RC3218-IS CONTROL BOX RT2417S-UK KNOB BEZEL RC KNOB RC MAIN BURNER RT2417S-UK IGNITION PIN (MAIN BURNER) RT2417S-UK IGNITION PIN (MAIN BURNER) RT2417S-UK IGNITION PIN (MAIN BURNER) RT2417S-UK MANIFOLD RT2417S-UK LEFT PANEL RT2417S-UK IGNITER RT2417S TANK STOPPER RT2417S-UK REAR PANEL RT2417S-UK PLASTIC RING RC RIGHT PANEL RT2417S-UK BOTTOM PANEL RT2417S-UK LOCKING CASTER RT2417S CASTER RT2417S MATCH HOLDER 3019L DOOR RT2417S-UK DOOR HANDLE RT2417S-UK BEAM RT2417S-UK DRIP TRAY SUPPORT RT2417S-UK DRIP TRAY RT2417S-UK BURNER CROSSOVER RT2417S-UK HOOD HANDLE BASE RT2417S-UK-4001 S1 2 SCREW 1/4-20 x 1" S2 2 SCREW 5/16-18UNC x 3/4" S3 2 NUT 5/16-18UNC S4 9 SCREW M4 8 S5 40 SCREW 3/16-24UNC x 1/2" S6 1 SCREW 5/32-32UNC x 3/8" S7 3 R PIN R PIN 27

28 If you have any questions about our products or warranty, please please Manufactured by: Fujian Changtai Chengyi Industry CO., Ltd. Xingtai Industrial District, Changtai, Zhangzhou, Fujian, China Imported by: Costco Wholesale UK Ltd / Costco Online UK Ltd Hartspring Lane Watford, Herts WD25 8JS United Kingdom Distributed by: Costco Wholesale Iceland ehf. Kauptún 3-7, 210 Gardabaer Iceland MADE IN CHINA FABRIQUÉ EN CHINE HECHO EN CHINA 2017 version A 28