Always on the safe side.

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1 Bahn 2014/15 Cleaning systems for the railroad 13 MAKING GREEN WORK. BioCircle Surface Technology GmbH Bahn fl y01/2014 EN Subject to technical alterations. Any liability for misprints ecluded. All tets and illustrations contained herein are copyrighted. Always on the safe side. biochem.de biocircle.de

2 Railroad Dear Customer! We are happy to present you our current biochem Railroad Catalogue.

cooperation with railroad companies, waterbased cleaners without VOC, stateoftheart parts cleaning systems, protective care products for

When it comes to development and continuous improvement of our products, we attach greatest importance to functionality and

Our specially trained consultants will be happy to assist you any time on site or on the phone, providing personal and competent advice

Ulrich Berens Chairman of the board MAKING GREEN WORK.

environmental management system in 1996, which was certified by LRQA in accordance with the guidelines of the globally applicable norm

As an ecologically oriented enterprise we not only attach the greatest value to optimum product performance but also to maimum

2 2 Railroad Dear Customer! We are happy to present you our current biochem Railroad Catalogue. It offers you innovative products from the fi eld of surface technology: waterbased cleaning systems that have been developed in cooperation with railroad companies, waterbased cleaners without VOC, stateoftheart parts cleaning systems, protective care products for stainless steel, and useful accessories. When it comes to development and continuous improvement of our products, we attach greatest importance to functionality and costeffectiveness, aiming simultaneously at optimal protection of the users and the environment. Our specially trained consultants will be happy to assist you any time on site or on the phone, providing personal and competent advice and the best possible solution for your specifi c task. I hope you will enjoy reading our new Railroad Catalogue. Ulrich Berens Chairman of the board MAKING GREEN WORK. Environmental protection and quality Fully aware that we are responsible for our environment, we already implemented a fully integrated environmental management system in 1996, which was certified by LRQA in accordance with the guidelines of the globally applicable norm DIN ISO As an ecologically oriented enterprise we not only attach the greatest value to optimum product performance but also to maimum environmental compatibility. The certification attests to the fact that we deal with resources responsibly: with raw materials used in production, with energy and water, and also with waste. In our opinion, voluntary participation in this environmental management system is the right way to continuous improvement in environmental protection. Birgit Große, Managing Director Germany Please refer to our website for documentations, certifi cates, application eamples and videos. We will be happy to send you the required documents also by post, fa or .

3 Railroad 33 biochem cleaning systems in use Solvent replacement for manual parts cleaning BIOCIRCLE parts washer + BIOCIRCLE Liquid Cleaning of bogies UNO S F / UNO SV Cleaning of fl oors, signs, fi lters UNO S F / UNO SV Cleaning of bearings, fi lters and heavily contaminated train parts CB 100 Cleaning of parts, precleaning for BIOCIRCLE and hotwater parts washers Clean Bo + CB 100 Removal of rubber and adhesive residues, bitumen, waes and very persistent contaminations GS 200 Effi cient automatic cleaning of bearings, fi lters and train parts HTW + STARs / CB 100 F Effi cient automatic cleaning of bearings, fi lters and train parts HTW + Smoke Resin Remover DB Certifi ed and approved system for cleaning of vacuum toilets HTW + Power Cleaner DB Certifi ed and approved system for cleaning toilet tubes and tanks RWR + Power Cleaner DB Automatic removal of rust and mineral contaminations HTW + Power Cleaner DB

4 Railroad BIOCIRCLE parts cleaning Safe, natural and comfortable The

They clean without solvents and cold cleaners, thus protecting both the

With its comfortable and and easy to operate design details and the huge

for convincing parts cleaning on a natural basis.

service life because of biological oil degradation No hazardous substance,

BIOCIRCLE Mai BIOCIRCLE Turbo Work surface (W D) 700 480 mm 880 580 mm

height 970/800 mm 960/820 mm 900 mm Operating temperature 15 48 C 15 48 C

41 C 50 C factoryset Heating appro. 650 W appro. 750 W appro.

litres 160 litres Material LDPE LDPE stainless steel Empty weight appro.

330 kg Power supply 230 V, 50 Hz 230 V, 50 Hz 400 V, 50 Hz Order number

VOC free! Tip: For more information please refer to our BIOCIRCLE Flyer!

4 4 Railroad BIOCIRCLE parts cleaning Safe, natural and comfortable The acclaimed BIOCIRCLE parts washers are true specialists. They clean without solvents and cold cleaners, thus protecting both the employee and the environment from highly volatile vapours. With its comfortable and and easy to operate design details and the huge variety of accessories the BIOCIRCLE provides you with a longterm solution for convincing parts cleaning on a natural basis. All benefits at a glance: Waterbased with natural microorganisms* Long service life because of biological oil degradation No hazardous substance, no hazardous goods No fi re hazard ROSTFREI Edelstahl BIOCIRCLE GT Compact BIOCIRCLE Mai BIOCIRCLE Turbo Work surface (W D) mm mm Internal diameter basket (mm) 775 mm Payload 100 kg 220 kg 150 kg Working height 970/800 mm 960/820 mm 900 mm Operating temperature C C variable C factoryset at appro. 41 C factoryset at appro. 41 C 50 C factoryset Heating appro. 650 W appro. 750 W appro. 4,5 kw Pump 40 W 40 W 0,55 kw Optimum filling quantity 90 litres 100 litres 160 litres Material LDPE LDPE stainless steel Empty weight appro. 45 kg appro. 60 kg appro. 330 kg Power supply 230 V, 50 Hz 230 V, 50 Hz 400 V, 50 Hz Order number G50030 G60026 G40027 BIOCIRCLE Turbo: 2 in 1 automatic and manual cleaning VOC free! Tip: For more information please refer to our BIOCIRCLE Flyer! The QR code will take you directly to our download area on the Internet. * The used microorganisms are nonpathogenic bacteria of group 1 acc. to Directive 2000/54/EC. (Group 1 means that it is unlikely to cause human disease).

Railroad 55 BIOCIRCLE Liquid family The right solution to every application BIOCIRCLE L Optimally adjusted to everyday soiling Oil

skin protection Skinfriendliness has been dermatologically tested Surfactants on the basis of renewable resources BIOCIRCLE L Turbo Low

A20082 200 L drum A10082 1000 L IBC A02026 20 L jerrycan A20026 200 L drum A10026 1000 L IBC Apple BIOCIRCLE BIOC Smell original Smell

Special corrosion inhibitors guarantee temporary protection after cleaning Dermatologically tested!

5 Railroad 55 BIOCIRCLE Liquid family The right solution to every application BIOCIRCLE L Optimally adjusted to everyday soiling Oil separator compatible Fresh apple scent Special corrosion inhibitors guarantee temporary protection after cleaning NSF certified Improved skin protection Skinfriendliness has been dermatologically tested Surfactants on the basis of renewable resources BIOCIRCLE L Turbo Low foaming for mechanical cleaning in the BIOCIRCLE Turbo For temperatures of up to 50 C With corrosion protection A L jerrycan A L drum A L IBC A L jerrycan A L drum A L IBC Apple BIOCIRCLE BIOC Smell original Smell BIOCIRCLE L Ultra Remove strong contaminations, such as bitumen, antirust waes, burnedin grease, oil, oil carbon, coloured pigment + Special corrosion inhibitors guarantee temporary protection after cleaning Dermatologically tested! NSF certification Works on basis of renewable raw materials A L jerrycan A L drum A L IBC NATURE BOOST CLEANING CONSISTENCY Cleaning performance (%) Week 1 Week 2 Week 3 Week 4

6 Railroad Clean Bo The mobile bo for cleaning, degreasing, derusting, soaking, precleaning. The Clean Bo can be used fl eibly as an immersion bo or for draining.

Clean Bo Flow NATURE BOOST biochem CB 100 BIOCIRCLE Clean Bo Order No.: H00040 BIOCIRCLE Clean Bo Mobil Order No.: H00041 NEw Comes directly to your work pieces with its integrated pump and brush.

The waterbased cleaner with its pleasant scent is produced from renewable raw materials derived from recycled products.

5 to 10 times longer service lives than traditional cleaning agents VOCfree environmentally compatible and userfriendly CB 100 A50025 500 ml PET bottle with trigger Trading unit: 20 500 ml (1 bo)

Removal of grease and oil from engines, bearings and other heavily contaminated train parts Can be used for manual spraying, dipping baths, manual and automatic parts washers, ultrasonic devices and

6 6 Railroad Clean Bo The mobile bo for cleaning, degreasing, derusting, soaking, precleaning. The Clean Bo can be used fl eibly as an immersion bo or for draining. Ideal biochem products for the Clean Bo are CB 100, GS 200 and BIORUST. The Clean Bo is robust and has been designed for practical mobile use of waterbased acidic and also alkaline biochem cleaners. Clean Bo Flow NATURE BOOST biochem CB 100 BIOCIRCLE Clean Bo Order No.: H00040 BIOCIRCLE Clean Bo Mobil Order No.: H00041 NEw Comes directly to your work pieces with its integrated pump and brush. Provides economical cleaning with CB 100 F at an optimal working height. biochem CB 100 is the cleaner that benefi ts from the power of Nature. The waterbased cleaner with its pleasant scent is produced from renewable raw materials derived from recycled products. These natural active substances provide the cleaner with its strong dissolving powers. The surface remains unaffected, and the original fi nish is restored. 5 to 10 times longer service lives than traditional cleaning agents VOCfree environmentally compatible and userfriendly CB 100 A ml PET bottle with trigger Trading unit: ml (1 bo) A L jerrycan A L jerrycan A L drum A L IBC Not subject to mandatory labelling in accordance with the European Directive, reduces hazardous substances Fields of use Removal of grease and oil from engines, bearings and other heavily contaminated train parts Can be used for manual spraying, dipping baths, manual and automatic parts washers, ultrasonic devices and jet cleaners Ecellent replacement of solvents or dangerous; especially when removing heavy grease and oil contaminations from train parts VOC free! Equipped with a special aluminium formula that protects aluminium and brass. Even the most persistent contaminations on train components can be removed efficiently without tarnishing the materials. Ecellent cleaning power already at room temperature. Suitable for mechanical and manual cleaning. New New Foamless heavyduty cleaner suitable for all high pressure cleaning systems, such as HTW, BIOCIRCLE Turbo HP, Clean Bo Flow and jet cleaners. VOCfree substitute for solvents and dangerous chemicals, even at room temperature. 5 to 10 times longer service life. CB 100 Alu A ml PET bottle with trigger Trading unit: ml (1 bo) A L jerrycan A L jerrycan A L drum A L IBC CB 100 F A L jerrycan A L jerrycan A L drum A L IBC VOC free!

Railroad 77 biochem UNO S F Phosphate and VOCfree cleaner and degreaser (highly concentrated, dilutable to 1:40) for removing oil, grease and protein residues (insects, blood etc.

The cleaner works on the basis of detergent substances (surfactants) that by reducing the surface tension dissolve the residues from the surfaces to be cleaned.

The rinsing solution remains powerful and active for a long time. Heating to 90 C ma can increase cleaning performance many times over. VOC reduced!

accordance with the European Directive Ideal for lowtemperature cleaning Fields of use Suitable for manual spraying, hot water parts washers, ultrasonic devices, fl oor cleaning

general cleaning of machines and train parts Please note: Do not use the concentrated cleaner on aluminium and zinc coatings!

7 Railroad 77 biochem UNO S F Phosphate and VOCfree cleaner and degreaser (highly concentrated, dilutable to 1:40) for removing oil, grease and protein residues (insects, blood etc.) from surfaces made of metal, wood, plastic, ceramics and many more. The cleaner works on the basis of detergent substances (surfactants) that by reducing the surface tension dissolve the residues from the surfaces to be cleaned. As no stable emulsions are formed (demulsifying), greases and oils go to the surface of the rinsing solution where they can be removed. The rinsing solution remains powerful and active for a long time. Heating to 90 C ma can increase cleaning performance many times over. VOC reduced! Not subject to the VOC regulation, NTAfree Compatible with oil separators Surfactants are biodegradable in accordance with European Regulation Not subject to mandatory labelling in accordance with the European Directive Ideal for lowtemperature cleaning Fields of use Suitable for manual spraying, hot water parts washers, ultrasonic devices, fl oor cleaning machines and jet cleaners Removal of insects, blood and proteins from power cars Removal of brake dust and environmental dirt from bogies, signs and train bodies Floor cleaning and general cleaning of machines and train parts Please note: Do not use the concentrated cleaner on aluminium and zinc coatings! For mechanical applications and where foam would interfere. Multifunctional. Foam cleaner for ecellent cleaning on vertical surfaces. UNO S F Foamless A ml plastic bottle with trigger Trading unit: ml (1 bo) A L jerrycan A L jerrycan A L drum A L IBC UNO S V Viscous A ml plastic bottle with trigger Trading unit: ml (1 bo) A L jerrycan A L jerrycan A L drum A L drum

8 Railroad BIOCIRCLE HotWater Parts Washer Sturdy, fully automatic cleaning device for onestep cleaning and degreasing of small parts A maintenancefriendly highpressure spray system, equipped with a

8 8 Railroad BIOCIRCLE HotWater Parts Washer Sturdy, fully automatic cleaning device for onestep cleaning and degreasing of small parts A maintenancefriendly highpressure spray system, equipped with a special nozzle system, guarantees thorough cleaning and degreasing of tools and other parts. Due to the powered rotating rack and the spray pressure the biochem cleaners in the hotwater parts washer have an optimal effect on the items to be cleaned. Tank with an inclined bottom for fast emptying of the basin Digitally adjustable thermostat (up to 90 C), a digital timer controls cleaning times Machine body, rack element, spray system, and wiring cabinet made from stainless steel Poweractuated rotating rack ROSTFREI Edelstahl HTWII hotwater parts washer Overall dimensions (mm) Rotating rack Items to be cleaned Payload Tank capacity Pump Heating Total G12630B G12640B G12650B HTWII 800 HTWII 1000 HTWII 1200 D W H (Ø in mm) ma. height (mm) rotating rack (kg) (L) bar 2,5 4,0 4,0 m 3 /h 4,8 12,0 12,0 kw 1,1 2,2 2,2 kw 4,5 6 9 kw 6 8,5 11,5 Efficient and appropriate mechanical cleaning with biochem cleaners Smoke Resin Remover DB Aluminium Galvanized surfaces Nonferrous metals Steel/Stainless steel Plastics Alkalineresistant surfaces Spray cleaning Immersion cleaning Lowtemperature cleaning Mechanics Spray methods Ultrasonic Brush CB 100 F CB 100 Alu STAR 300 ALUSTAR 200 ALUSTAR 300 Time Optimal cleaning result Temperature Chemistry Type: neutral/acidic/alkaline Foamless Corrosion inhibitor Concentration

Railroad 99 biochem Smoke Resin Remover DB Phosphate and VOCfree intensive cleaner with germreducing effect for cleaning and degreasing (highly concentrated, can be diluted with water to 1:100).

Increasing the cleaning temperature to an optimum of 60 C will shorten the cleaning time.

greases and oils from steel and castings For the mechanical removal of very persistent contaminations such as ball and roller bearing greases approved by Deutsche Bahn AG Smoke Resin Remover DB

sealing compounds, rubber and many more in a natural way.

9 Railroad 99 biochem Smoke Resin Remover DB Phosphate and VOCfree intensive cleaner with germreducing effect for cleaning and degreasing (highly concentrated, can be diluted with water to 1:100). For the removal of very persistent contaminations, such as resinous greases and oils, or antifriction and roller bearing greases. Increasing the cleaning temperature to an optimum of 60 C will shorten the cleaning time. Fire and eplosionproof Highly concentrated, usable up to 90 C Contains corrosion inhibitors Fields of use Cleaning of air fi lters, roller bearings, transmission housings Removal of carbonized greases and oils from steel and castings For the mechanical removal of very persistent contaminations such as ball and roller bearing greases approved by Deutsche Bahn AG Smoke Resin Remover DB A L jerrycan A L jerrycan A L drum A L IBC biochem GS 200 biochem GS 200 removes cracking, persistent greases, antirust waes, bitumen, polymers, adhesive residues, sealing compounds, rubber and many more in a natural way. The etremely economical cleaner operates on the basis of renewable raw materials and is the effective alternative to solvents containing VOC and/or irritant substances. VOC VOCfree, noninflammable free! High flash point (>100 C / 212 F) enhances safety during application Not subject to mandatory labelling in accordance with the European Directive Very economical, a very thin layer will be sufficient Ready to use simply spray it on and wipe it off NATURE BOOST Fields of use Universally applicable in the manual cleaning of strong contaminations in all fi elds of the industry Removal of antirust waes Internal cleaning of tanks and other receptacles Can also be used in immersion processes Removal of burntin oil layers from transmissions and engines Removal of protective fi lm and adhesive residues especially after long storage periods GS 200 A ml PET bottle with trigger Trading unit: ml (1 bo) A L jerrycan A L jerrycan A L drum A L IBC

10 Railroad BIOCIRCLE Pipe and tank cleaning device Cleaning system for pipes, tanks and heat echangers Completely made of stainless steel, the BIOCIRCLE pipe and tank cleaning device has been

With the biochem Power Cleaner DB cleaning fl uid contaminations such as urine scale, limescale and corrosion can be removed effi ciently, benefi ting from a simultaneous antibacterial effect.

Cold and hot operation (thermostat adjustable up to 90 C factoryset at an optimum of 60 C) Stainless steel float switch prevents pump and heating from dryrunning Hose tray with drain for easy

80 l RWR 500 DBA RWR 500 DBF Dimensions 1200 720 940 2300 1200 mm (l b) 2300 1200 mm (l b) Fluid tank capacity 80 L 500 L with drain for easy emptying 500 L with drain for easy emptying 600 400

5 m³/h Up to 15 m 3 /h Up to 15 m 3 /h 0,55 kw (continuously adjustable via ball cock) (continuously adjustable via ball cock) Return flow pump Vogelsang pump, up to 15 m 3 /h Up to 15 m 3 /h

10 10 Railroad BIOCIRCLE Pipe and tank cleaning device Cleaning system for pipes, tanks and heat echangers Completely made of stainless steel, the BIOCIRCLE pipe and tank cleaning device has been designed especially for the cleaning and fl ushing of contaminated pipes, wastewater tanks, freshwater pipes and tanks, heat echangers and coolers. With the biochem Power Cleaner DB cleaning fl uid contaminations such as urine scale, limescale and corrosion can be removed effi ciently, benefi ting from a simultaneous antibacterial effect. The biochem Smoke Resin Remover DB cleaning fl uid can be relied on to remove greases, oils and carbonized oil. Cold and hot operation (thermostat adjustable up to 90 C factoryset at an optimum of 60 C) Stainless steel float switch prevents pump and heating from dryrunning Hose tray with drain for easy emptying Mobile the device has been mounted on a trolley and can thus be taken directly to the application site in case of the RWR 500 DB also by means of a guide rail using a forklift truck RWR 80 l RWR 500 DBA RWR 500 DBF Dimensions mm (l b) mm (l b) Fluid tank capacity 80 L 500 L with drain for easy emptying 500 L with drain for easy emptying Feed pump Centrifugal pump 2.5 m³/h Up to 15 m 3 /h Up to 15 m 3 /h 0,55 kw (continuously adjustable via ball cock) (continuously adjustable via ball cock) Return flow pump Vogelsang pump, up to 15 m 3 /h Up to 15 m 3 /h (continuously adjustable via manual (continuously adjustable via ball cock) gearbo with digital speed indicator) Power supply 380 V, 16 A 400 V, 32 A, 22 kw 400 V, 32 A, 22 kw heating 4.5 kw heating 2 9 kw heating 2 9 kw Stainless steel heating 60 C adjustable up to 90 C, adjustable up to 90 C, factoryset to optimal 60 C factoryset to optimal 60 C Hose connections Inlet: 1 Inlet: 1 Inlet: 1 Escape: 1 Escape: 1½ Escape: 1 Total weight 110 kg 440 kg 325 kg Order number G29000 G29100 G29300

Railroad 11 biochem Power Cleaner DB Phosphate and hydrochloric acidfree waterbased intensive cleaner (highly concentrated, can be diluted with water to

Dissolves in cold state cement and limescale residues, urine scale, moss and algae, rust as well as films from brass and copper, water stains and black

Surfactants are biodegradable in accordance with EU directives Free from hydrofluoric and hydrochloric acid Highly concentrated, lowfoaming Power Cleaner DB

compatibility Ecellent disinfection effect Approved by Deutsche Bahn AG, toilet manufacturers and train operators worldwide Fields of use Cleaning of vacuum

Perfectly suited for use in spray parts washers, immersion baths, pipe and tank cleaning devices Vacuum toilet cleaning with Power Cleaner DB Put the toilet

Just give us a call if you require any further information. At a concentration of 5 10 % and at a cleaning temperature of 50 60 C the cleaning time is apro.

11 Railroad 11 biochem Power Cleaner DB Phosphate and hydrochloric acidfree waterbased intensive cleaner (highly concentrated, can be diluted with water to 1:40). Dissolves in cold state cement and limescale residues, urine scale, moss and algae, rust as well as films from brass and copper, water stains and black fungus stains, with simultaneous germ reduction and disinfection. Surfactants are biodegradable in accordance with EU directives Free from hydrofluoric and hydrochloric acid Highly concentrated, lowfoaming Power Cleaner DB A L jerrycan A L jerrycan A L drum A L IBC System cleaning cleaner and device are matched to each other Ecellent material compatibility Ecellent disinfection effect Approved by Deutsche Bahn AG, toilet manufacturers and train operators worldwide Fields of use Cleaning of vacuum toilets and tanks Cleaning of toilet pipes Cleaning of wastewater tanks Cleaning of freshwater pipes and tanks Cleaning of coolers and heat echangers Perfectly suited for use in spray parts washers, immersion baths, pipe and tank cleaning devices Vacuum toilet cleaning with Power Cleaner DB Put the toilet to be cleaned into the cleaning device. The toilet parts washer is a system that has been geared to the requirements in vacuum toilet cleaning. Just give us a call if you require any further information. At a concentration of 5 10 % and at a cleaning temperature of C the cleaning time is apro. 10 minutes. Turning the toilets after 5 minutes will have a positive effect on the cleaning result. Spray undiluted Power Cleaner DB on etremely contaminated spots. After dismounting soak the interior toilets parts in undiluted Power Cleaner DB or clean them in the cleaning system. Your benefit: Power Cleaner DB is very versatile in use. You will save water and energy costs by means of its wellthoughtout recirculation system.

12 Railroad worldwide Developing international markets requires the

We attach great importance to personal service and qualifi ed

customers requirements and fi nds innovative solutions for the most diverse

Our presence in Europe and the world enables us to identify our customers

France Lithuania Slovenia Belgium Great Britain Luemburg Spain Brazil Greece

Turkey Chile Ireland Norway United Arab Emirates China Israel Philippines

12 12 Railroad worldwide Developing international markets requires the consistent implementation of a forwardlooking corporate structure. We attach great importance to personal service and qualifi ed applicationspecifi c consulting, which is why we promote our employees training at a high level. Over the years we have created an effi cient team that is fully aware of our customers requirements and fi nds innovative solutions for the most diverse application fi elds thanks to continuous optimization. Our presence in Europe and the world enables us to identify our customers wishes early on, so that we can react in a fast and fl eible manner to the different needs. Partners and affiliates in: Argentina Finland Latvia Slovakia Australia France Lithuania Slovenia Belgium Great Britain Luemburg Spain Brazil Greece Malaysia Sweden Bulgaria Hungary Meico Thailand Canada India Netherlands Turkey Chile Ireland Norway United Arab Emirates China Israel Philippines Ukraine Croatia Italy Poland USA Czech Republic Japan Portugal Denmark Jordan Romania Estonia Korea Russia BioCircle Surface Technology GmbH Berensweg 200 D33334 Gütersloh Telephone: +49 (0) Telefa : +49 (0) service@biocircle.de

PROLAQ. New product for Cleaning solution for water & solvent based paints, varnishes & inks MAKING GREEN WORK.

PROLAQ. New product for Cleaning solution for water & solvent based paints, varnishes & inks MAKING GREEN WORK. New product for 2016 PROLAQ Cleaning solution for water & solvent based paints, varnishes & inks Bio-Circle Surface Technology GmbH Fly - PROLAQ - EN - AL1 2016 /AQS UK Subject to technical modifications.