EUROPE THE TAP SPECIALIST WITH AUTOMATIC DRAIN TO AVOID FROZEN TAPS THE LEADER IN THE U.S. AND N 1 IN CANADA, SOON AVAILABLE IN THE UNITED KINGDOM
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1 EUROPE THE TAP SPECIALIST WITH AUTOMATIC DRAIN TO AVOID FROZEN TAPS THE LEADER IN THE U.S. AND N 1 IN CANADA, SOON AVAILABLE IN THE UNITED KINGDOM : CELEBRATING 60 YEARS OF SERVICE, QUALITY AND INNOVATION
2 More than 60 years of experience - In 1949, the Merrill MFG company was founded by Mr. Noel Merrill ANDERSON with the invention of the Any Flow yard tap for the farming industry, which needed a tap that was practical, robust, easy to install and with an automatic drain to avoid frozen taps. - In 1981, Mr. Stephen ANDERSON became president, and under his leadership, MERRILL MFG moved forward at a rapid pace. - MERRILL MFG products are now available in several countries around the world! - Together, father and son hold a total of 22 PATENTS for their inventions. - In 2006, MERRILL MFG expanded to Europe, entrusting J-L DiSTRIBUTION to develop the European market.
3 The advantage of the MERRILLMFG yard and wall taps? They offer an extremely practical system for every situation by making water available year-round, without having to drain the oudoor water taps! Today to protect your outdoor tap! Merrill MFG offers a solution to everyone!
4 DESCRIPTION MERRILL MFG Europe, offers a selection of permanent or removable yard and wall taps. The automatic drain feature is standard on these models, PREVENTING OUTSIDE TAPS FROM FREEZING. All the taps are practical, robust, easy to install and easy to service.
5 HOW IT WORKS The water stays in the water main «protected from the frost, under ground or in a building» until you open the tap, allowing the water to flow through. The principle is the same for the yard and wall taps. The depth of the water main depends on your region and climate. For example, in Florida, 30 cm bury depth is enough while in the north of Canada 3 meters is recommended.
6 OPEN HOW IT WORKS 1-LEVER 1 The LEVER (1) will move the ROD (2) connected to the PLUNGER (3) and close the DRAIN (4) when the lever is in the open position (UP) allowing the water to flow through the BY-PASS(6). 1 CLOSED As soon as you shut off the water, by pushing the lever (DOWN), the purge will open and DRAIN AUTOMATICALLY preventing water from staying in the pipe and causing it to burst in freezing temperatures. ROD 2 DRAIN 4 BY-PASS(6) THE USER HAS WATER AVAILABLE YEAR-ROUND. The connection from the water main to the VALVE BODY (5) must be made at a depth below freezing level. 60cm under ground «Bellow freezing level» PLUNGER 3 WATER PIPE VALVE BODY 5 CONNEXION TO A PRESSURED WATER LINE The PLUNGERS (3) are made of ethylene propylene for the C1000 series(material that is self-lubricating and will not bond to brass valve body) and offer a very long life for this product.
7 MERRILL C1000 SERIES Frost Proof Yard Tap The references: -C cm underground and 90cm above, total length 1.50m -C cm underground and 90cm above, total length 1.80m -C7516 special sewer plants 5.80m C1000 WATER PRESSURE (BARS) maxi 6.89 FLOW RATES in LITERS PER MINUTES
8 MERRILL C1000 SERIES Quality, Features and Benefits (1) A: Lever Control* operates by cam principle and pulls straight up on operating rod, provides variable flow from trickle to full flow without lock to hold lever. Benefit - Variable flow with no lock that can rust in place. B: Draw Straps are made of 1040 hot rolled steel which is much harder (Brinell 175/200) and stronger, greatly reduces wear of straps and eliminates side pull on operating rod. Benefit - Longest operating life. C: Stainless Steel Operating Rod* is ground and polished and will not cut out packing and packing nut, like brass rod used by other companies. Benefit - Best material for longest operating life. D: Heavy-Duty Solid Brass Hose Adapter threaded for standard 3/4" hose coupling. Benefit - Standard hose fitting readily available. E: Heavy Cast Iron Head with the same design Merrill has used for over fifty years. Benefit - Time proven design takes years of abuse. F: Pivot Connector with Two Nuts* provides simple positive adjustment and eliminates unreliable set screws used by other companies. Benefit - Adjustable for years, not like rusting set screws.
9 MERRILL C1000 SERIES Quality, Features and Benefits (2) G: Galvanized Pipe has no exposed threads subject to the weather. Benefit - No exposed steel on pipe to rust. H: Swivel Parts* permit withdrawal of moving parts without digging up tap. Nothing in head assembly to disconnect or adjust when removing, simply unscrew entire head assembly from galvanized pipe and pull up valve stem with plunger for inspection. Benefit - Very simple repair easily done at ground level. I: Long Life Plunger* is molded with ethylene propylene material that is self-lubricating and will not bond to brass valve body like rubber plunger used by other companies. Benefit - Longest operating life in one piece design. J: Double Bypass Valve Body provides a large volume of water and the time proven design used for over fifty years. Benefit - High water flow with economical design. K: Locking Eye on head and lever allows tap to be padlocked shut when not in use. Benefit - Protects from waste of water.
10 C 1000 SERIES Parts List A: Part A-1 Head Casting B: Part G-6 Hose Thread Adapter C: Part P-11 Lever Casting D: Part P-15 Lever Bolt & Nut E: Part G-20 Draw Straps (per pr.) F: Part G-25 Pivot Connector & Nuts G: Part G-30 Packing Nut H: Part G-35 Valve Stem Packing I : Part A-40 Valve Body J: Part R-40 Hi-Capacity Valve Body K: Part G-45 Stainless Steel Rod L: Part P-50 Rod Connector M: Part P-56 3/8" Operating Rod N: Part P-60 1" Galvanized Pipe O: Part A-115 Plunger
11 EXAMPLES AFTER INSTALLATION In winter with freezing temperatures! Les Particuliers For the general contractor on a job!
12 Examples of Usage Clean-up Areas Train Stations The Military Cities Masons Etc. Gardens Sewer Plants Fire Departments Cemetaries Flowers Growers (outside and under plastic green house) Oyster Growers Campgrounds Stadiums (to clean shoes and paint sprayers) Dumps Warehouses Convention Centers Job Sites Horse Farms In the fields For the shower stalls Polo centers Etc. Dog Kennels Farmers, Chicken Farms, Etc. Ports Along the water ways Airports Autos: Rental Cars, Dealers, Etc.
13 MERRILL SELF-CLOSING YARD TAP The principle of this yard tap is very simple, once installed. To open the water, push the head downward and the water will flow through the tap. As soon as you release the pressure, it will shut off automatically, self-draining itself below the frost level. It can be locked in the open or closed position with a padlock. By removing the brass pin, it will always shut off automatically. Once installed, the head of the tap should be about 80cm above ground. The connection should be done below the frost line of your region. Self-Closing Yard Tap Pression in BARS Maxi 4.00 The References: Liters per minute Y17502: 60cm underground and 80cm above, total length 1.40m -Y17503: 90cm underground and 80cm above, total length 1.70m
14 SELF-CLOSING TAP (Y1) Parts List A: Part Y-1 Head Complete C: Part A Brass Lock Pin D: Part Y-3 Compression Spring E: Part Y-4 Countersunk Head Plug F: Part G-6 Brass Hose Adapter G: Part Y-7 Socket Head Cap Screw (Prior to Nov. 1977) H: Part Y-8 Self-Locking Socket Head Cap Screw (After Oct. 1977) I: Part Y-20 Flow Control Valve J: Part Y-35 Inside Galvanized Pipe K: Part Y-37 1 Galvanized Pipe L: Part Y-40 Valve Body with Brass Insert M: Part Y-41B Plunger with Seals N: Part Y-45X Quad Ring Seals (After Oct. 1977)
15 MERRILL SELF-CLOSING TAP (Y1) Quality, Features and Benefits 1970 A: Self-Closing* Stainless steel spring and water pressure closes tap. Benefit - Hydrant shuts off so water is not wasted. Ideal for public use. B: Locks open or closed: simply push lock button to lock tap. Benefit - Hydrant can be locked to restrict use if needed. C: Brass Hose Adapter Heavy-duty solid brass hose adapter for standard 3/4" hose coupling. Benefit - Standard garden hose thread in long life non-corrosive brass. D: Extra Thick Walled Head Casting greatly reduces breakage and insures longer life. Benefit - Withstands years of use and rough service. E: Flow Control Valve Available*: Standard tap sold without flow control valve, if wanted order separately. To install, simply remove top plug. Benefit - Flow rate can be regulated easily. F: Cap Screws Taps manufactured after 11/1/77 will have 3/8" x 5/16" self-locking socket head cap screws, and assembled with a locking sealant. Benefit - Provides strong hold for tap head to pipe for years of service. G: High Quality Galvanized Pipe 1" extra heavy pipe on outside and galvanized pipe on inside. Benefit - Corrosion protected for long life. H: No Exposed Threads on inside pipe or outside pipe. Benefit - No uncoated metal to rust for longest life. I: Cast Iron Body with Polished Brass Sleeve* for plunger seals to travel in, and pressed into heavy cast iron valve body for strength and economy. Benefit - Economical smoother sealing surface for plunger seals. J: Solid Brass Plunger* Taps manufactured after 11/1/78 will have (3) ethylene propylene quad ring seals, self-lubricating and never come out of adjustment, have longer life, and withstand higher pressures. Benefit - Longest operating life plunger of its type.
16 EXAMPLES AFTER INSTALLATION Les PARKS Parcs SPORTS FIELDS CEMETERIES BOOT CLEAN UP
17 EXAMPLES OF USAGE Cemeteries Parks Stadiums (to clean equipment and shoes after a game) Along the beach or at a pool, to rinse off feet Campgrounds
18 THE HIDE-DRANT: DESCRIPTION THE HIDE-DRANT IS THE PERFECT PRODUCT WHEN YOU NEED ONE OR SEVERAL TEMPORARY WATER POINTS FOR PUBLIC OR PRIVATE USE. THE SYSTEM IS COMPOSED OF ONE OR SEVERAL BASES INSTALLED WHERE NEEDED, FOR PARK MAINTENANCE, CLEAN UP, ETC. YOU JUST NEED TO INTRODUCE THE STAND PIPE IN THE BASE, TURN IT APROXIMATIVELY TWICE CLOCK WISE, AND THE WATER IS OPENED. THE 3 RD TURN IS TO ADJUST THE DIRECTION OF THE FAUCET.
19 MERRILL HIDE-DRANT SERIES -Merrill s stainless steel products use 304 Stainless Steel. ASSE Approved Vacuum Breaker and Outlet Valve Included;Ball Valve Included.
20 MERRILL HIDE-DRANT SERIES
21 MERRILL HIDE-DRANT Quality, Features and Benefits 1 Sanitary Yard Tap approved in Michigan, Wisconsin, and Illinois the toughest/ most restrictive states in the U.S. Benefit - Only reasonably priced sanitary hydrant. Also the most trouble free, no flow time required. 2 Frost Proof when used correctly, simply turn counter-clockwise three turns to disconnect and remove stand pipe, then drain stand pipe for freezing temperatures. Benefit - Very simple, no tools required to remove and reinstall stand pipe. 3 Stop Valve At Bottom Of Hide-Drant is automatically opened when stand pipe is reinstalled. Seals between stop valve and stand pipe holds water before valve is reopened. Stop valve available in PVC or stainless steel. Benefit - Very simple, reliable stop valve. One moving part, stainless steel spring, also designed so field repairable. 4 Outlet Can Be In Any Direction by simply pivoting outlet counter-clockwise to direction desired, approximately three revolutions needed to remove stand pipe. Do NOT over tighten stand pipe by forcing clockwise revolution of outlet. Benefit - Only tap that allows outlet to be in any direction, no tools required - pivots by hand. 5 Non-Corrosive Construction to insure a long operating life, stop valve available in PVC or stainless steel and other components are made of non-corrosive materials. Benefit - Quality, non-corrosive construction for years of service. 6 Bottom Case has one way flapper drain to remove any spilled water in case, plus cover over drain on outside of case protects drain from backfill. Benefit - Helps bottom case and stop valve to stay sanitary. 7 No Tools Required (After initial installation) tap riser pipe can be removed and reinstalled in seconds with only a few turns. Do not use tools. 8 Removable Riser Pipe so you can mow right over the bottom case and improves appearance of landscape for additional applications. 9 No Lead/California Compliance models available in both yard hydrant and straight models, that are No-Lead for California. WARNING: This tap must have the stand pipe removed and water drained out of pipe when freezing temperatures may be present. Warranty does not cover damage due to freezing temperatures or water frozen within the product.
22 DESCRIPTION (2) OPTIONAL LOCKING CAP THE WHITE CAP IS STANDARD AND GREAT FOR PRIVATE USE TO COVER THE BASE WHEN NOT IN USE. FOR PUBLIC USE, WE RECOMMEND INSTALLING THE BASE IN A CAST IRON TRAP OR A PLASTIC REGARD TO DISCOURAGE VANDALISM. CONTROL VALVE BOX or CAST IRON COVER
23 EXAMPLES OF USAGE For a temporary watering or cleaning spot For travelling fairs, amusements parks, etc. Campgrounds At the markets At the roundabouts for plant maintenance In the gardens and parks Around pools (to wash the patio, add water to the pool and wash the cleaning robot) For the landscaper, as a water point, or around ponds
24 The Wall Tap The simple principle of this faucet saves time to the installer and allows the user to have water all year long without having to worry about draining the outside taps. When you open the water outside, the water flows through the tap. From the water main inside the house (in a frost free environment), and when you close it, the water remaining in the tap will automaticaly drain itself by the front of the tap. The two lengths available are 25cm and 30cm. References: -MADBSP10 for 25cm -MADBSP12 for 30cm WATER MAIN
25 MERRILL WALL TAP Quality, Features and Benefits ANTI-SIPHON SELF-DRAINING Frost Proof Wall Tap: Merrill MA Series of Frost Proof Wall Taps provide frost proof water supply plus ANTI-SIPHON and SELF-DRAINING protection. Code Approvals: ASSE-1019A, CSA, UPC, E.A Adjustable Packing Nut - with rubber packing, instead of asbestos packing used by other companies. Metal Handle - for strength and long life. End Connection - allows easy installation and no need for oversized hole cut in wall. Top Stamped - on inlet end of wall tap, indicates outlet direction on outside of building when making connection on inside. Chrome Plated - for corrosion protection and better appearance for easy sales. Anti-Siphon - dual safety with air check at both nozzle and shut-off end connection. Automatic Self-Draining - when shut off, wall tap drains itself and an open end hose due to air check above nozzle.
26 WALL TAP PARTS
27 WALL TAP PARTS 2 MADW Beveled Wedge MAS Handle Screw MAS Handle Washer MAS Handle MAS Bonnet Nut MAS Packing Washer MAS Packing MAS Flat Washer MAS Spring MAS O-Ring MAS Brass Seat MAS Seat Packing MAS Seat Washer MAS Bibb Washe rmas Bibb Washer Screw MAS21Sold as VB Plunger MAS22Assembly Only VB Packing MAS23Part No. VB O-RingMAS24 MASVBPK VB Bonnet MAS VB Cap MASVBPK VB Assembly
28 MERRILL WALL TAP Installation Instructions Install wall tap as shown using the Beveled Wedge supplied with MF Series and available for MA Series to achieve a downward slope. NOTE: The wall tap must be installed with downward slope from inlet to outlet and hose must be removed in freezing weather to allow tap to drain if not done, the wall tap may freeze and be split by expanding ice, and warranty is voided. (TOP) stamped into Wall Tap Body makes installation easy installer on inside can tell correct direction of outlet outside, by aligning (TOP) up on the inside.
29 INSTALLED EXAMPLES
30 EXAMPLES OF USAGE FOR NEW HOMES FOR THE GENERAL CONTRACTORS FOR REMODELING FOR THE FIRE DEPARTMENT FOR SCHOOLS FOR WAREHOUSES FOR CAMPGROUNDS FOR MOTORHOME AREAS FOR CLEANING AREAS FOR GARBAGE AREA CLEANING
31 INSTALLATION STEP 1 Maximum pressure 7 bars
32 INSTALLATION STEP 2 ALWAYS TESTED FOR LEAKS BEFORE BACK FILLING
33 CHECKING FOR LEAKS AND MAINTENANCE
34 HOW TO VERIFY IF THE PLUNGER NEEDS TO BE ADJUSTED OR REPLACED ON A C1000/ANYFLOW FILL UP A GLASS OF WATER, KEEPING THE NOSE OF THE TAP IN THE WATER. WHEN YOU CLOSE THE TAP, IF THE WATER IS SIPHONED, EVERYTHING IS GOOD.
35 EXAMPLE OF GOOD WORKING ORDER WHEN THE WATER IS SIPHONED.
36 EXAMPLE WHEN ADJUSTMENT OR REPLACEMENT IS NEEDED IF THE WATER IS NOT SIPHONED FROM THE GLASS, THE FOLLOWING ADJUSTEMENT IS NEEDED:
37 FOR THE ADJUSTMENT OF THE PLUNGER FOR THE C1000/ANYFLOW, FOLLOW THESE STEPS:
38 ADJUSTMENT OF THE PLUNGER 5 6 UNSCREW THE TOP SCREW: start by one turn and tighten the bottom screw THIS OPERATION WILL LOWER THE PLUNGER. REPEAT THE OPERATION IF ONE TURN IS NOT ENOUGH. WHEN THERE IS NO MORE THREAD, CHANGE THE PLUNGER.
39 PUTTING IT BACK TOGETHER:
40 REPLACING THE SEAL ON A SELF- CLOSING TAP: 2 1 TURN OFF THE WATER. UNSCREW THE 2 TORQUE SCREWS AS SHOWN IN THE PICTURE. PULL UP THE HEAD OF THE TAP TO HAVE ACCESS TO THE THREE SEALS. REPLACE THEM AND RE-INSTALL THE CAST IRON HEAD. TURN ON THE WATER.
41 SELF-CLOSING TAP JOINT REPLACEMENT PART TWO:
42 SELF-CLOSING TAP JOINT REPLACEMENT PART THREE:
43 EXCLUSIVE IMPORTER IN EUROPE FOR MERRILL MFG. JEAN-LOUIS DISTRIBUTION OFFICE: 8 RUE DU GALOR, ORINCLES, FRANCE TEL: FAX: OWNER: Pascal JEAN-LOUIS MOBILE: PJEANLOUIS@MERRILLEUROPE.COM
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