Spare parts catalog. Electronically Controlled 2K Systems for Heavy Corrosion Protection. TwinControl Protective Coating.

Transcription

1 Spare parts catalog TwinControl Protective Coating Version /0 Electronically Controlled K Systems for Heavy Corrosion Protection B_07 00 II G Ex ia II B T

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3 Table of Contents ABOUT THESE INSTRUCTIONS Preface Warnings, Notices and Symbols in these Instructions Languages Compact Disk (CD) TwinControl Abbreviations in the Text SPARE PARTS 7 How Can Spare Parts Be Ordered? 7 Spare Parts for Pumps and Other Components 8 Repairs on Ex Equipment 9 SYSTEM OVERVIEW 0 PISTON PUMPS Complete Pumps Spare Pump Parts Jaguar 7-0 Jaguar 8-00 Connection Set LM-FS Jaguar -00 Connection Set LM-FS Tiger Connection Set LM-FS Stroke Sensor 0 9 Small Air Connection 0 0 Air Connection Large Air Connection Kit Leopard Feed Pump Accessory Set - (/") SUSPENSION Wall Bracket ", Complete TC Wall Bracket 9", Complete TC Large Frame Large Roll Set 8 Stand Set 9 Air Diffuser 0 Filter Regulator Set Large Trolley Air Diffuser with Filter Regulator for Trolley CONTROL UNITS Control Unit TwinControl V Ex Control Unit TwinControl V Not Ex 8 Control Unit TwinControl V Ex 0 Control Unit TwinControl V Not Ex 7 SOFT CIRCULATION 7 Soft Circulation Jaguar 7 Soft Circulation Tiger 7 Soft Circulation Leopard 8

4 Table of Contents 8 MIXER 0 8 Internal Medium Mixer 0 8 Internal Large Mixer 8 Large Valve Group for External Mixer 8 Control Valve for A Ball Valve 8 Internal Medium Mixer Trolley 7 8 Large Internal Mixer Trolley 8 87 Large Valve Group for External Mixer Trolley 0 88 External Mixer, Automatic DN as of Circulation to External Mixer, Automatic DN 89 External Mixer, Manual DN8 89 Circulation to External Mixer, Manual DN8 9 PRODUCT HOSES AND FITTINGS 7 9 Product Hoses Made of PA (for A Components and Flushing Agent) 7 9 Product Hoses Made of FEP (for B Components) 8 9 Fittings 9 9 Non-return Valves 70 9 Fittings for Paint Valves (with External Mixer) 70 0 VALVES ON THE PUMP OUTPUT 7 0 HP Filter Complete 0 bar 7 0 Paint Valve 0 bar 7 0 Dosing Valve 0 bar 7 0 HP Filter with Ball Valve TC 7 0 Relief Combination for Flushing Pump 7 0 Relief Combination TC 77 GFB CONNECTION KIT 78 AUTOMATIC ELECTROSTATIC SYSTEM SET 79 TC VM000 Automatic Electrostatic System Set 79 Base Plate 80 HEATER 8 Heater Set A or B TC Heater Set A or B TC 8-00, -00, 7-00 (without Trolley) 8 Heater Set A TC -00, 7-00 Twin Parallel 8 Heater Set A TC -00, 7-00 Twin Serial 8 Heater-Set A or B 7-0 (with Trolley) 87 Heater Set A or B TC 8-00, -00, 7-00 (with Trolley) 88 REMOTE CONTROLS 90 Remote Control TwinControl 90 ESTA Remote Control 9 ARCHIVING SOFTWARE 9 SERVICE SETS 9

5 ABOUT THESE INSTRUCTIONS PREFACE This spare part catalog contains information about the structure and the assembly of the device and its accessories The spare parts catalog is part of the corresponding operating manual Always follow both documents when using the device This equipment can be dangerous, if it is not operated in accordance with the data in the operating manual and in the spare parts catalog Observance of these documents is a prerequisite for the guarantee agreements WARNINGS, NOTICES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this operating manual highlight particular dangers to users and to the device and state measures for avoiding the hazard These warning instructions fall into the following categories: Danger - immediate risk of danger Non-observance will result in death or serious injury DANGER This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Warning - possible imminent danger Non-observance may result in death or serious injury WARNING This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Caution - a possibly hazardous situation Non-observance may result in minor injury CAUTION This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Notice - a possibly hazardous situation Non-observance may result in damage to property NOTICE This notice warns you of a hazard! Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preventing the danger and its consequences Note - provides information about particular characteristics and how to proceed

6 LANGUAGES This TwinControl spare parts catalog protective coating (for A pumps 7-0, 8-00, -00, 7-00) is available in the following languages: Language Order No Language Order No German 99 English 9 The TwinControl operating manual is available in the following languages: Language Order No Language Order No German 987 English 9 French 9 Italian 9 Spanish 90 Related operating manuals for the individual components: - for the Order No, see the above operating manual or - as PDF files on the TwinControl CD (see Chapter ) COMPACT DISK (CD) TWINCONTROL All operating documents for the TwinControl and its individual components are also available as PDF files on a compact disk (CD) The CD is included in the system's scope of delivery The Order No is: 9 ABBREVIATIONS IN THE TEXT Order No GFB HP HPP Number of pieces Position Marking in the spare parts lists Order number Double stroke Stainless steel Fluorine elastomer Polyamide Nominal diameter Gun flush box Two components Protective Coating: Heavy duty corrosion protection TwinControl Electrostatically raised device High-pressure -0 MPa; 0-00 bar; 80-7,0 psi High-pressure over 0 MPa; 00 bar; 70 psi

7 J Wagner AG Made in Switzerland CH 90 Altstätten Type / Typ: Serial No unit: Serie Nr Anlage: 00 Year of construction / Baujahr: Serial No controller: Serie Nr Steuerung: Air pressure supply: 0-08 MPa Luftdruckversorgung: - 8 bar 87 - psi Ambient temperature: Temperatur Umgebung: + / +0 C Prot Class: Schutzklasse: II G Ex ia II B T X ZELM 08 ATEX 08 X + C < Ta < +0 C IP VERSION /0 SPARE PARTS HOW CAN SPARE PARTS BE ORDERED? Always supply the following information to ensure delivery of the right spare part: Order number, designation and quantity The quantity need not be the same as the number given in the quantity column " " on the list This number merely indicates how many of the respective parts are used in each component The following information is also required to ensure smooth processing of your order: - Address for the invoice - Address for delivery - Name of the person to be contacted in the event of any queries - Type of delivery (normal mail, express delivery, air freight, courier, etc) Identification in spare parts lists Explanation of column " " (labeling) in the following spare parts lists: Note: These parts are not covered by warranty terms Not part of standard equipment, available, however, as additional extra Note: The parameters used by Wagner and the special properties of each K TwinControl system are documented upon delivery and stored in the Wagner archive If the customer wishes to modify the K TwinControl system or prior to inspections, the technical customer service team must always be provided with the serial number of the system in question The serial number can be found on the rear of the control unit A TwinControl B Check manual before use! Vor Gebrauch Betriebsanleitung beachten! B_07 7

8 SPARE PARTS FOR PUMPS AND OTHER COMPONENTS Further spare parts for TwinControl components, which are not contained in the spare parts catalog, can be found on the compact disk (CD) in the appropriate operating manuals, in all languages available (see Chapter ) DANGER! Incorrect installation/operation! Danger to life and equipment damage Only a WAGNER service center or a suitably trained person may carry out assembly and installation of parts Only mount and replace parts that are listed in the scope of delivery or in the "Spare Parts" chapter and that are assigned to the device Before all work on the device and in the event of work interruptions: - Relieve pressure from spray guns and devices - Secure spray guns against actuation - Switch off the energy/compressed air supply - Disconnect the control unit from the mains Observe the operating manual and service manuals at all times when carrying out work 8

9 REPAIRS ON EX EQUIPMENT Repairs to WAGNER devices, protective systems, safety, control and regulation fixtures, in the sense of the 9/9/EC Directive (ATEX), may only be undertaken by trained WAGNER service staff or persons qualified in accordance with TRBS 0 (00 / changes 0) Please note the following: TRBS 0 (009) TRBS 0 (009) part TRBS 0 (009) part National regulations should also be noted Plant Safety Ordinance (in Germany: BetrSichV) Turbine - When replacing the turbine, attention should be paid to the "TC Turbine Set" assembly manual with order no When replacing the generator, attention should be paid to the "TC Generator Conversion Set" assembly manual with order no 79 9

10 SYSTEM OVERVIEW WARNING Incorrect maintenance/repair! Risk of injury and damage to the device Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply - Relieve the pressure from the spray gun and device - Secure the spray gun against actuation Observe the operating manual and service manuals at all times when carrying out work Components and their spare parts Component Order No s Product pump A Product pump B Chapter Flushing pump Male stud elbow Suspension (wall mount / trolley) including air diffuser and filter control Chapter Control units Chapter 7 Circulation soft Chapter 7 8 Mixer Chapter 8 9 Product hoses and threaded joints / non-return valves Chapter 9 0 Valves on the pump output Chapter 0 GFB connection kit Chapter Automatic electrostatic system set Chapter Heater Chapter Remote controls Chapter -- Archiving software Chapter -- Service-Sets Chapter 0

11 0 0 B_

12 PISTON PUMPS COMPLETE PUMPS Pump A Order No Pump B Order No Jaguar 7-0 PE/TG 77 Jaguar 7-0 PE/T 770 Jaguar -00 PE/TG 8 Jaguar -00 PE/T 80 Jaguar 8-00 PE/TG Jaguar 8-00 PE/T Tiger 7-00 PE/L 80 Tiger 7-00 PE/T 8 Leopard 8-0 PE/T 99 Flushing pump Order No Leopard -70 PE/TG 979 SPARE PUMP PARTS Piston pump / accessories Spare Parts Jaguar 7-0 see Chapter * Jaguar 8-00 see Chapter * Jaguar -00 see Chapter * Tiger 7-00 see Chapter 7 * Leopard 8-0 see pump's operating manual * Leopard -70 see pump's operating manual * Stroke sensor see Chapter 8 Air supply connections see Chapters 9 to Feed pump accessory set - (/") see Chapter * In the case that there is a heater set, another fitting is mounted to the pump output (see Chapter )

13 JAGUAR 7-0 The order numbers can be found in the pump's operating manual, with the exception of the following positions Pump A Pump B Jaguar Jaguar 7-0 PE/TG 7-0 PE/T Designation Order No Order No Jaguar 7-0 / TC Air motor 9" 9 Fluid section 0-PC / TC Connection set LM-FS for details, see Chapter 00 Molykote 999 For all other positions and components: see the pump's operating manual - but mount the fluid section such that the pump output is pointing to the front (see picture) 0 Nm; 7 lbft Mount the fluid section such that the pump output is pointing to the front * 0 Nm; 7 lbft B_00

14 JAGUAR 8-00 The order numbers can be found in the pump's operating manual, with the exception of the following positions Pump A Pump B Jaguar Jaguar 8-00 PE/TG 8-00 PE/T Designation Order No Order No Jaguar 8-00 / TC Air motor 9" 9 Fluid section 00 ND / TC Connection set LM-FS for details, see Chapter 00 Molykote 999 All other positions and components: according to the pump's operating manual 0 Nm; 7 lbft Pump output * 0 Nm; 7 lbft B_0

15 CONNECTION SET LM-FS For Jaguar 7-0 and 8-00 Order No Designation 00 Connection set LM-FS Hexagon screw without shaft Washer 907 Compressor rod 9999 Blind rivet nut flat head open M Hexagon screw without shaft Washer, A, DIN 8 9 Front sheet metal Threaded bolt Mx Adjusting collar D Threaded pin with hexagon socket / flat point 9 Coupling, complete / 80 Spring 8 Separating oil cup stroke O-ring Washer, A, DIN Hexagon screws 8 9 Cover plate Mobilux EP grease 0 B_

16 JAGUAR -00 The order numbers can be found in the pump's operating manual, with the exception of the following positions Pump A Pump B Jaguar Jaguar -00 PE/TG -00 PE/T Designation Order No Order No Jaguar -00 / TC 8 80 Air motor 9" / 8 bar 87 Fluid section 00 / TC Connection set LM-FS 7 for details, see Chapter 00 Molykote 999 For all other positions and components: see the pump's operating manual - but mount the fluid section such that the pump output is pointing to the front (see picture) 70 Nm; lbft Mount the fluid section such that the pump output is pointing to the front * 70 Nm; lbft B_0

17 CONNECTION SET LM-FS 7 For Jaguar -00 Order No Designation 00 Connection set LM-FS Hexagon screw without shaft Washer 907 Compressor rod 9999 Blind rivet nut flat head open M Hexagon screw without shaft Washer, A, DIN 8 9 Front sheet metal Threaded bolt Mx Adjusting collar D Threaded pin with hexagon socket / flat point 77 Coupling, complete 8/ 700 Spring 8 Separating oil cup stroke O-ring Washer, A, DIN Hexagon screws 8 9 Cover plate Mobilux EP grease 0 B_

18 7 TIGER 7-00 The order numbers can be found in the pump's operating manual, with the exception of the following positions Pump A Pump B Tiger 7-00 Tiger 7-00 PE/L PE/T Designation Order No Order No Tiger 7-00 / TC 80 8 Air motor " 97 Fluid section 00 HD / TC Connection set LM-FS 0 for details, see Chapter Molykote 999 For all other positions and components: see the pump's operating manual - but mount the fluid section such that the pump output is pointing to the front (see picture) 70 Nm; lbft Mount the fluid section such that the pump output is pointing to the front * 70 Nm; lbft B_0 8

19 7 CONNECTION SET LM-FS 0 For Tiger 7-00 Order No Designation 008 Connection set LM-FS Hexagon screw without shaft Washer 907 Compressor rod 9999 Blind rivet nut flat head open M Hexagon screw without shaft Washer, A, DIN 8 90 Front sheet metal Threaded bolt Mx 0 90 Adjusting collar D Threaded pin with hexagon socket / flat point 90 Coupling, complete / 700 Spring 8 Separating oil cup stroke O-ring 990 Washer Hexagon screws 8 90 Cover plate Mobilux EP grease 0 B_

20 8 STROKE SENSOR Order No Designation 098 Stroke measuring Hexagon screw without shaft, not magnetic 990 Hexagon nut, not magnetic B_0 9 SMALL AIR CONNECTION B_0 Order No Designation 9988 Reducing fitting A-G½" - I-G¼" 9998 Male stud elbow 8-/ 0

21 0 AIR CONNECTION LARGE Order No Designation 9987 Outside thread grommet "-DN 997 Sealing ring " 9 Heavy duty clamp D-D7 B_0 AIR CONNECTION KIT LEOPARD For B pump Leopard 8-0 B_07 Order No Designation 00 Reducing fitting A-G" - I-G½" 9989 Hose connector with sealing ring 097 Heavy duty clamp D0-D 099 LP hose DN-PN0-EPDM =

22 FEED PUMP ACCESSORY SET - (/") For Jaguar 7-0 Jaguar -00 Jaguar 8-00 Tiger 7-00 Order No Designation 99 Feed pump accessory set - (/") UB0D EvoMotion - PE/T 000 Fitting-DF-MM-R/-R/-PN0-SSt 88 Pressure relief valve, complete 0 bar 909 Reduction fitting 908 Edge sealing ring T-piece Fitting-DF-MM-G/-G/-0bar-SSt Extension for suction DN0 0m M-G/ 0 7 Suction elbow DN-SSt Attachment kit 9900 Washer, A 9900 Hexagon screw 9997 Straight threaded fitting 999 Ball valve PN 0 bar 999 Male stud elbow Pressure gauge 0-0 bar RF0 (d0) 8 Pressure regulator SK-/, complete Male stud elbow 8-/ Ex 0 m 9980 Hose PE-PU 8/ blue 087 Loctite 77

23 B_07

24 SUSPENSION WALL BRACKET ", COMPLETE TC Order No Designation 0 Contact washer, M Lock washer, A Hexagon nut, M Hexagon screw without shaft 9900 Washer, A8 09 Hexagon screw without shaft Hexagon screws 8 Wall mount ", complete Hexagon screw without shaft 8 B_0 7 9

25 WALL BRACKET 9", COMPLETE TC Order No Designation 09 Hexagon screw without shaft 9900 Washer, A8 0 Contact washer, M Lock washer, A Hexagon nut, M8 997 Wall mount 9", complete Hexagon screw without shaft B_0 7

26 LARGE FRAME Order No Designation -- Large frame 990 Frame 990 Lock washer, A Hexagon socket cylinder head screw 0 Contact washer 9900 Hexagon nut Washer, A, DIN Cable lug Serrated lock washer, externally toothed 0 0 Mounting control unit, complete -- Filter regulator set (for details see Chapter ) 90 Holding bracket 9900 Washer, A Oval head screw with hexagon 0 Contact washer, M Hexagon screws 7 -- Air diffuser (for details see Chapter ) 8 08 Hexagon screw without shaft Without heater on A side: Install air supply combination (position 9-) above rectangular pipe Screw pipe clip Ball valve, -way, ND 0 bar 9987 Outside thread grommet "-DN Heavy duty clamp 9900 Hexagon screw without shaft Required only if a heater set is used on the A side Install complete air supply combination (positions 9-) laterally on the frame

27 B_0 7

28 LARGE ROLL SET Order No Designation -- Large roll set Swivel roller with clamp Fixed castor 990 Lock washer, A Hexagon screw without shaft B_00 8

29 STAND SET Order No Designation 09 Stand set 99 Stand Hexagon screw without shaft Hexagon screw without shaft (adjusting screw) 9900 Hexagon nut Lock washer, A8 B_00 9

30 AIR DIFFUSER Order No Designation -- Air diffuser 9998 Male stud elbow 8-/ 9988 Reducing fitting A-G/ - I-G/ Sealing ring 9988 T-piece Heavy duty clamp * Hose fitting G"- DN * Elbow 90 GF T-piece GF 0 (fits all) Screw pipe clip T-piece, reduced "-/"-" GF Double nipple GF 80 * At B-pump Leopard 8-0: positions and 7 each case only pieces Instead, the reducing fitting from Chapter is installed B_08 0

31 FILTER REGULATOR SET Order No Designation -- Filter regulator set Pressure gauge 0-0 bar RF0 (d0) 999 Male stud elbow 999 Ball valve PN 0 bar 90 Filter control valve 98 Mounting bracket Washer, A Serrated washer, externally toothed Zinc-plated head cap screw, hexagon socket Male stud elbow 8-/ 9998 Loctite B_0

32 LARGE TROLLEY Order No Designation -- Large trolley 0 TwinControl Jaguar trolley, Tiger including wheels (positions 0-) 9900 Hexagon screw without shaft 0 Holder control housing 9 0 Contact washer, M Self-locking hexagon nut, M8, with clamp Hexagon socket cylinder head screw 8 90 Holding bracket Washer, A Oval head screw with hexagon 9900 Hexagon screw without shaft 0 Contact washer 9900 Hexagon nut 9900 Washer, A, DIN 9907 Serrated lock washer, externally toothed 990 Lock washer, A Hexagon screws 8 -- Air diffuser, complete (for details see Chapter ) Hexagon screws Wheels Order No Designation Wheel, complete 078 Retaining ring with cap 8 Hexagon socket countersunk head screw 0090 TwinControl swivel castor 99 Spring washer Washer, A, DIN Hexagon nut

33 B_09

34 AIR DIFFUSER WITH FILTER REGULATOR FOR TROLLEY Order No Designation -- Air diffuser, complete Double nipple GF 80 T-piece, reduced "-/"-" GF T-piece Sealing ring T-piece GF 0 (fits all) Reducing nipple Male stud elbow 8-/ Double fitting R/-R/ 0 90 Filter control valve 9988 Reducing fitting / outside by / inside 999 Ball valve PN 0 bar 999 Ball valve, -way, ND 0 bar Screw pipe clip 998 Elbow GF Outside thread grommet "-DN * Pressure gauge 0-0 bar RF0 (d0) 8 9 Heavy duty clamp D-D7 * Loctite 70 * At B-pump Leopard 8-0: positions and 8 each case only pieces Instead, the reducing fitting from Chapter is installed B_0

35

36 CONTROL UNITS CONTROL UNIT TWINCONTROL V EX Order No Designation 78 Control unit TwinControl V Ex 087 TC Turbine set including Assembly Manual No Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) Screw in angle 9997 Male stud elbow 7 7 Gasket Front plate, TwinControl Plug connection 0 97 Valve block / Threaded plug M O-ring 99 Pneumatic valve / 00 Head cap screw with slit 9997 Plug-in connection, straight 99 Pressure regulator WARNING Incorrect maintenance/repair! Risk of injury and damage to the device Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply - Relieve the pressure from the spray gun and device - Secure the spray gun against actuation Observe the operating manual and service manuals at all times when carrying out work

37 7 0 Observe proper orientation during assembly! 8 9 B_00 7

38 CONTROL UNIT TWINCONTROL V NOT EX Order No Designation 787 Control unit, TwinControl V not Ex 0008 Switching power supply 008 Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) Screw in angle 9997 Male stud elbow 7 7 Gasket Front plate, TwinControl 9 99 Pressure regulator 0 97 Valve block / Threaded plug M O-ring 99 Pneumatic valve / 00 Head cap screw with slit 9997 Plug-in connection, straight Plug connection Loctite 70 8

39 7 0 Observe proper orientation during assembly! B_00 9

40 CONTROL UNIT TWINCONTROL V EX Order No Designation 789 Control unit TwinControl V Ex 087 TC Turbine set including Assembly Manual No Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) Screw in angle Male stud elbow 7 7 Gasket Front plate, TwinControl Plug connection 0 97 Valve block / Threaded plug M O-ring 99 Pneumatic valve / 8 00 Head cap screw with slit 9997 Plug-in connection, straight 99 Pressure regulator WARNING Incorrect maintenance/repair! Risk of injury and damage to the device Have repairs and part replacements be carried out only by specially trained staff or a WAGNER service center Before all work on the device and in the event of work interruptions: - Switch off the energy/compressed air supply - Relieve the pressure from the spray gun and device - Secure the spray gun against actuation Observe the operating manual and service manuals at all times when carrying out work 0

41 7 0 Observe proper orientation during assembly! 8 9 B_007

42 CONTROL UNIT TWINCONTROL V NOT EX Order No Designation 78 Control unit, TwinControl V not Ex 0008 Switching power supply Solenoid valve / 8 Valve housing (Extension set TC, for details see Chapter ) Screw in angle Male stud elbow 7 7 Gasket Front plate, TwinControl 9 99 Pressure regulator 0 97 Valve block / Threaded plug M O-ring 99 Pneumatic valve / 8 00 Head cap screw with slit 9997 Plug-in connection, straight Plug connection Loctite 70

43 7 0 Observe proper orientation during assembly! B_008

44 7 SOFT CIRCULATION 7 SOFT CIRCULATION JAGUAR Order No Designation 0708 Soft circulation Jaguar Male stud elbow Threaded plug G/" Pressure gauge 0-0 bar RF0 (d0) 8 Pneumatic valve Double fitting Distibutor block LR-D Maxi Double nipple GF Silencer / directional valve, pneumatically operated Screw connector T 9987 Locking screw G/8" 07 Quick exhaust valve 907 Pressure regulator valve LR-/-D-Mini with AP 9998 Male stud elbow 8-/ 00 Circulation Valve GA00 AL (for details, see the Automatic Airless Spray Gun GA00 AL Operating Manual) 7 90 Swivel piece, complete 8 7 Fitting-FWV-G/-G/-PN0-SSt 9 Angled threaded fitting Sealing ring m 9980 Hose PE-PU 8/ blue 9998 Loctite Loctite

45 B_ Installation

46 7 SOFT CIRCULATION TIGER Order No Designation Soft circulation Tiger Male stud elbow Threaded plug G/" 8 Pneumatic valve Double fitting 97 Distibutor block LR-D Maxi Screw connector T Double nipple GF Silencer / directional valve, pneumatically operated 9987 Locking screw G/8" 07 Quick exhaust valve 907 Pressure regulator valve LR-/-D-Mini with AP 9998 Male stud elbow 8-/ Pressure gauge 0-0 bar RF0 (d0) 00 Circulation Valve GA00 AL (for details, see the Automatic Airless Spray Gun GA00 AL Operating Manual) 7 90 Swivel piece, complete 8 7 Fitting-FWV-G/-G/-PN0-SSt 9 Angled threaded fitting Sealing ring m 9980 Hose PE-PU 8/ blue 9998 Loctite Loctite

47 B_0 Installation 7

48 7 SOFT CIRCULATION LEOPARD Order No Designation 07 Soft circulation Leopard Threaded plug G/" Screw in angle 8 Pneumatic valve Double fitting 99 Distibutor block LR-D Midi Screw connector T Double fitting GF Silencer / directional valve, pneumatically operated Screw plug 9900 Threaded pin with hexagon socket / flat point Pressure gauge 0-0 bar RF0 (d0) 07 Quick exhaust valve 907 Pressure regulator valve LR-/-D-Mini with AP 9998 Male stud elbow 8-/ 7 00 Circulation Valve GA00 AL (for details, see the Automatic Airless Spray Gun GA00 AL Operating Manual) 8 90 Swivel piece, complete Sealing ring 0 7 Fitting-FW-G/-G/-PN0-SSt Angled threaded fitting m 9980 Hose, blue AD 8 x 9998 Loctite Loctite = 8

49 B_ Installation 9

50 8 MIXER 8 INTERNAL MEDIUM MIXER Large frame without heater with heater Designation Order No Order No Straight threaded fitting /" S Mixer 0-VA 088 Fitting-90 -FM-G/8-G/8-PN0-SSt 09 Hose clamp Washer, B Washer, A, DIN Lock washer, A Hexagon nut 9900 Washer 990 Washer 990 Hexagon screw without shaft * Fitting-RF-FM-G/8-NPS/8-PN0-SSt 0 Hexagon socket head cap screw * Hexagon nut, M Retaining strip 79 8 Hexagon screw without shaft Mixing block 77 0 Fitting-SF-FM-G/8"-G/"-PN0-SSt 97 Hexagon socket cap screw without shaft Distance bush 9 Fitting DF-MM-Mx-G/8-PN0-SSt 9 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 Fitting-DF-MM-G/-G/8-PN0-SSt 0780 Molykote DX grease 999 * are not used with large frame 0

51 without heater with laterally mounted heater 0 A A+B B A B A+B B_0

52 8 INTERNAL LARGE MIXER Order No Designation -- Internal large mixer Plug Hexagon socket cylinder head screw 9900 Washer, A8 990 Lock washer, A Hexagon nut, M Ball valve with pneumatic drive Straight threaded fitting /" S Washer, A, DIN Screw-in straight union 77 Mixing block 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 088 Mixer 0-VA 77 Y-distributor Fitting-PF-M-G/8"-PN0-SSt 990 Lock washer, A Hexagon screw without shaft Fitting-RF-FM-G/"-G/8"-PN00-SSt Non-return valve, complete Mx Hexagon screw without shaft 9 Mounting bracket 09 Hexagon screw without shaft 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 Fitting-DF-MM-G/8-NPS/8-PN0-SSt 0 Fitting-DF-MM-G/-G/-PN0-SSt 8 Supporting bracket Threaded elbow fitting Hose connector Molykote DX grease

53 A+B A These two fittings replace the rotary connection 99 at the output of the flushing pump (see the flushing pump's operating manual), as well as the fitting 990 on the relief combination (see Chapter 0) They form the new direct transition from fluid section to relief combination of the flushing pump B B_07

54 8 LARGE VALVE GROUP FOR EXTERNAL MIXER Order No Designation -- Large valve group for external mixer 9 Mounting bracket Plug Washer, A8 09 Hexagon screw without shaft Hexagon nut, M Mixing block Fitting-PF-M-G/8"-PN0-SSt Screw-in straight union Non-return valve, complete Mx Fitting-RF-FM-G/"-G/8"-PN00-SSt Ball valve with pneumatic drive 999 Lock screw Loctite 0 Hexagon plug 9900 Washer, A, DIN Hexagon screw without shaft Hexagon nut 8 00 Hexagon screw Lock washer, A Fitting-DF-MM-G/-G/8-PN0-SSt 088 Distance piece Threaded elbow fitting Hose connector 999 Molykote DX grease

55 B_08 8

56 8 CONTROL VALVE FOR A BALL VALVE Order No Designation -- Fast switch air 9997 Straight threaded fitting 9998 Male stud elbow 8-/ Ex m Plastic hose 9998 T-connection 8 7 Male stud elbow 9 08 Silencer 0 80 /-way valve, monostable 8 Mounting part Hexagon socket cylinder head screw 9900 Washer, A Hexagon socket cylinder head screw, Air supply Air supply B_08

57 8 INTERNAL MEDIUM MIXER TROLLEY Order No Designation 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 77 Mixing block 09 Fitting-90 -FM-G/8-G/8-PN0-SSt Straight threaded fitting /" S 088 Mixer 0-VA 9 Fitting DF-MM-Mx-G/8-PN0-SSt Fitting-DF-MM-G/-G/8-PN0-SSt 8 0 Fitting-RF-FM-G/8-NPS/8-PN0-SSt Hose clamp Washer, A, DIN 9900 Hexagon socket cylinder head screw 009 Plate strap 0097 Strap D 990 Lock washer, A Hexagon screw without shaft 999 Molykote DX grease B_

58 8 LARGE INTERNAL MIXER TROLLEY Order No Designation -- Large internal mixer trolley Screw-in straight union 770 Non-return valve, complete Mx Fitting-RF-FM-G/"-G/8"-PN00-SSt Ball valve with pneumatic drive 9900 Washer, A, DIN Lock washer, A Hexagon screw without shaft Straight threaded fitting /" S 0 77 Mixing block 088 Mixer 0-VA 77 Y-distributor 09 Fitting-90 -FM-G/8-G/8-PN0-SSt 9900 Washer, A Hexagon screw without shaft 0 Contact washer, M Hexagon nut, M Fitting-PF-M-G/8"-PN0-SSt Hexagon screw without shaft 0 8 Supporting bracket 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 8 Mounting bracket 077 Fitting-DF-MM-G/8-NPS/8-PN0-SSt 0 Fitting-DF-MM-G/-G/-PN0-SSt Threaded elbow fitting Hose connector Molykote DX grease 8

59 B_09 8 9

60 87 LARGE VALVE GROUP FOR EXTERNAL MIXER TROLLEY Order No Designation -- Large valve group for external mixer trolley Screw-in straight union 770 Non-return valve, complete Mx Fitting-RF-FM-G/"-G/8"-PN00-SSt Ball valve with pneumatic drive 9900 Washer, A, DIN Lock washer, A Hexagon screw without shaft Washer, A Hexagon screw without shaft 0 Contact washer, M Hexagon nut, M8 0 Hexagon plug 999 Lock screw Loctite 8 Supporting bracket 0780 Fitting-DF-MM-G/-G/8-PN0-SSt Threaded elbow fitting Hose connector Molykote DX grease 0

61 B_00

62 88 EXTERNAL MIXER, AUTOMATIC DN AS OF 8-0 Order No Designation 97 External mixer, automatic DN 77 Mixing block Threaded fitting, straight /" S 088 Mixer 0-VA 7 9 Fitting DF-MM-Mx-G/8-PN0-SSt 8 0 Fitting-RF-FM-G/8-NPS/8-PN0-SSt Hose clamp Washer, B 9900 Hexagon socket cylinder head screw 9900 Washer, A, DIN 990 Lock washer, A Hexagon nut 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 0780 Fitting-DF-MM-G/-G/8-PN0-SSt 7 09 Fitting-90 -FM-G/8-G/8-PN0-SSt 8 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt Base plate valve Dosing valve HM mm/0 bar (for details, see the Hardener Dosing Valve HDV Operating Manual) 0 Fitting-FWV-FM-G/-G/-PN0-SSt 90 Non-return valve DN-G/"-SSt 77 Paint change valve HM mm/0 bar (for details, see the Paint Change Valve FWV Operating Manual) 9 Paint valve TC mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) 7 Fitting-FWV-G/-G/-PN0-SSt 8 Plug 7 07 Screw plug Non-return valve 0 bar Mounting valve 00-, complete Hexagon socket cylinder head screw 9997 Male stud elbow 779 HD-hose DN-PN FEP W-G 0m 999 Molykote DX grease =

63 * * x 9 y 0 x B_07 y 7 88 CIRCULATION TO EXTERNAL MIXER, AUTOMATIC DN Order No Designation 98 Circulation G/8" for external mixer, automatic DN = B_09

64 89 EXTERNAL MIXER, MANUAL DN8 Order No Designation 800 External mixer, manual DN 8 08 Holder sheet metal 7 Mixing body Threaded fitting, straight /" S 088 Mixer 0-VA 077 Fitting-DF-MM-G/8-G/8-PN0-SSt 7 8 Fitting-DF-MM-G/8-G/-PN0-SSt Non-return valve 0 bar 9 7 Fitting-SF-FF-G/8-G/8-PN0-SSt 0 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 999 Ball valve G/" 77 Adapter 997 U seal 9999 Ball valve, mounted-dn8-pn0-mf -SSt 00 Knurled handle 9900 Washer Hose clamp 8 00 Knurled rod Washer, A, DIN Hexagon screw without shaft 8 Solvent distributor 9900 Washer, A8 990 Lock washer, A Hexagon nut, M Hexagon screw without shaft Hexagon socket cylinder head screw Lock washer, A Hexagon nut 9 0 Plug /8" 0 0 Handle 0 Fitting-RF-FM-G/8-NPS/8-PN0-SSt, complete 9 Fitting DF-MM-Mx-G/8-PN0-SSt 999 Molykote DX grease =

65 * Nm 0 lbft * 8 * * * * * * B_0 7 8

66 89 CIRCULATION TO EXTERNAL MIXER, MANUAL DN8 Order No Designation 80 Circulation to external mixer, manual DN8 8 Solvent distributor 0 Plug /8" 7 Fitting-SF-FM-G/8-G/8-PN0-SSt 77 Fitting-SF-FM-NPS/8-G/8-PN0-SSt Ball valve DN-PN0-G/8" SSt Fitting-DF-MM-G/8-G/8-PN0-SSt = 7 B_0 7

67 9 PRODUCT HOSES AND FITTINGS 9 PRODUCT HOSES MADE OF PA (FOR A COMPONENTS AND FLUSHING AGENT) B_0 Order No Designation Inner hose 0 HPP hose DN DN PA 0 HPP hose DN DN PA 09 HPP hose DN DN PA 0 HPP hose DN0 DN0 PA 0 HPP hose DN0 DN0 PA 0 HPP hose DN DN PA HPP hose DN DN PA Nominal pressure Nominal length Hose length MPa bar mm mm psi inch inch Pressure fitting G /" Input Elbow Elbow Elbow Elbow Elbow Straight Straight Output Straight Straight Straight Straight Straight Straight Straight 7

68 9 PRODUCT HOSES MADE OF FEP (FOR B COMPONENTS) B_0 Order No Designation Inner hose 7 HPP hose DN0 DN0 FEP 8 HPP hose DN0 DN0 FEP 9 HPP hose DN0 DN0 FEP Nominal pressure Nominal length Hose length MPa bar mm mm psi inch inch Pressure fitting G /" Input Elbow Elbow Elbow Output Straight Straight Straight 8

69 9 FITTINGS 7 8 B_00 Fittings Order No Thread / Seal Thread / Seal Nominal pressure Application 0 G/" inside G/" outside MPa; Connection to paint valve / 0 cone 0 cone 0 bar; dosing valve Sealing edge, front 787 psi 97 G/8" inside G/" outside MPa; Between mixing block and 0 cone 0 cone 0 bar; dosing valve (for large frame, Sealing edge, front 787 psi 8-00 / -00 / 7-00) 7 G/8" outside G/" outside MPa; Connection to paint valve / 0 cone 0 cone 0 bar; dosing valve or heater Sealing edge, front 787 psi 077 G/8" outside G/8" outside MPa; A or B pump (if heater is 0 cone 0 cone 0 bar; present) Sealing edge Sealing edge 787 psi 9 G/" outside G/8" outside MPa; B pump (if heater is present) 0 cone 0 cone 0 bar; Sealing edge Sealing edge 787 psi 7 G/" outside G/" outside MPa; A pump (if heater is present) 0 cone 0 cone 0 bar; Sealing edge Sealing edge 787 psi 7 7 G/" inside G/" outside MPa; 90 pipe bend (flushing pump 0 cone 0 cone 0 bar; 787 psi relief combination) Flat seal Product Thickness Inside Outside Order No Designation Sealing ring Copper ; 00 8; 07 ; 087 9

70 9 NON-RETURN VALVES B_07 Order No Thread Seal Thread Seal Nominal pressure 0 G/" 0 cone G/" 0 cone MPa; 0 bar; Outside Sealing edge Outside Sealing edge 787 psi 809 G/8" 0 cone G/8" 0 cone MPa; 0 bar; Outside Sealing edge Outside Sealing edge 787 psi 9 FITTINGS FOR PAINT VALVES (WITH EXTERNAL MIXER) B_0 Order No Designation 7 Fitting-FWV-G/8-G/-PN0-SSt (see Chapter 9 position ) 97 Filling part 07 Screw plug G/" 70

71 0 VALVES ON THE PUMP OUTPUT 0 HP FILTER COMPLETE 0 BAR Order No Designation -- HP filter complete MPa; 0 bar; 787 psi 0 HP filter with ball valve TC (for details, see Chapter 0) 00 Sealing ring -/ 7 Return tube DN-G/"-00mm-PA 07 Fitting-90 -FF-G/-G/-PN0-SSt complete 0778 Fitting-DF-MM-G/-G/-PN0-SSt Anti-seize paste Molykote DX grease 7 0 Nm 0 lbft 8 B_00 7

72 0 PAINT VALVE 0 BAR Order No Designation 77 Paint valve HM mm / MPa; 0 bar; 787 psi (for details, see the Paint Change Valve FWV Operating Manual) 907 Base plate valve Hexagon socket cylinder head screw 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 809 Non-return valve MPa; 0 bar; 787 psi 979 Fitting-RF-FM-G/8"-G/"-PN0-SSt 7 0 HP filter with ball valve TC (for details, see Chapter 0) 8 7 Return tube DN-G/"-00mm-PA Anti-seize paste Molykote DX grease Nm 0 lbft 8 B_0 7

73 0 DOSING VALVE 0 BAR Order No Designation 77 Dosing valve HM mm / MPa; 0 bar; 787 psi (for details, see Hardener Dosing Valve HDV) 907 Base plate valve Hexagon socket cylinder head screw 97 Fitting-SF-FM-G/8"-G/"-PN0-SSt 809 Non-return valve MPa; 0 bar; 787 psi 979 Fitting-RF-FM-G/8"-G/"-PN0-SSt 7 0 HP filter with ball valve TC (for details, see Chapter 0) 8 7 Return tube DN-G/"-00mm-PA Anti-seize paste Molykote DX grease Nm 0 lbft 8 B_08 7

74 0 HP FILTER WITH BALL VALVE TC Order No Designation 0 HP filter with ball valve TC 990 Sealing ring 0 Coupling sleeve 989 Filter support Filter cartridge * 97 * Filter cartridge 00 mesh / mesh size 008 mm; 000 inch 08 * Filter cartridge 00 mesh / mesh size 0 mm; 000 inch 09 * Filter cartridge 0 mesh / mesh size 0 mm; 00 inch 9 * Filter cartridge 0 mesh / mesh size 08 mm; 00 inch 998 O-ring 7 Union nut 8 08 Cone spring 9 Pressure ring d Pressure gauge seal /" 0 Ball valve DN-PN0-G/"-SSt 0 Fitting-DF-MM-G/"-G/"-PN0-SSt 70 Distribution housing for ball valve Filter housing Pressure gauge 0-00 bar 89 Fitting-DF-MM-R/-R/-PN0-SSt Anti-seize paste Mobilux EP grease Loctite Molykote DX grease Not part of the standard equipment but available as a special accessory 7

75 B_0 0 7

76 0 RELIEF COMBINATION FOR FLUSHING PUMP With internal mixer Order No Designation 7 Fitting-FWV-G/-G/-PN0-SSt 9 Paint valve TC mm/ bar/00 bar (for details, see the Paint Valve Operating Manual) 990 Fitting-RF-FM-Mx-G/-PN0-SSt 0 Fitting-FWV-FM-G/-G/-PN0-SSt 7 Fitting-90 -FM-G/-G/-PN0-SSt 0 Fitting-DF-MM-G/"-G/"-PN0-SSt 7 0 Ball valve DN-PN0-G/"-SSt 8 7 Return tube DN-G/"-00mm-PA Male stud elbow Molykote DX grease B_0 7

77 0 RELIEF COMBINATION TC For flushing pump with external mixer In addition the male stud elbow 7 (see Chapter 9) Order No Designation 9 Relief housing 78 Hexagon plug 0 Non-return valve DN-PN70-G/"-SSt Outlet pipe 98 Relief valve, complete 9998 Loctite Molykote DX grease Anti-seize paste tube OKS 0 8 (Thread and sealing surface) 00 Nm; 7 lbft 7 B_09 77

78 GFB CONNECTION KIT Order No Designation 0 GFB connection kit 008 Solenoid valve / * 99 Pneumatic valve / 9997 Male stud elbow Screw in angle Y-connection Plug-in connection, straight 8 0 m Hose, black Ø/mm PU 9 0 m Hose, black, D 077 Assembly manual (German / English) * Base plate (valve housing) see Chapter 7 B_

79 AUTOMATIC ELECTROSTATIC SYSTEM SET TC VM000 AUTOMATIC ELECTROSTATIC SYSTEM SET Order No Designation 0 TC VM000 automatic electrostatic system set 700 Interface cable VM Cable box 98 Profile seal 9907 Wire end sleeve without insulation 0 m 9 Shrink tubing 7 90 Pressure switch Male stud elbow 9 m Hose, black d/mm PU Solenoid valve / 0 Male stud elbow, swiveling 8 Assembly manual (German / English) B_089 79

80 BASE PLATE Order No Designation 8 TC extension set 90 Valve housing Hexagon socket cylinder head screw 0 00 Spacing washer 990 Serrated washer, externally toothed 9900 Washer Hexagon socket cylinder head screw Y-connection Screw in angle 0 m Hose, black, D B_08 80

81 HEATER HEATER SET A OR B TC 7-0 for frame Designation Order No Heater set A, B TC 8-0 up to Elbow 99 Contact washer, M08 0 Hexagon screw without shaft * Hexagon nut, M Hexagon screw without shaft HSA-heater A Ex -circuit 0 8 Spring washer 99 9 Hexagon screw without shaft Sealing ring Cable lug, round with isolation Cable lug 9900 Fitting-RF-FF-M0x-G/8-PN0-SSt 9 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 Ground wire (per meter) 99 HPP hose DN0-PN0 FEP W-G 0m 7 7 Fitting-DF-MM-G/8-G/8-PN0-SSt Sealing ring Fitting-FWV-G/8-G/-PN0-SSt 7 0 HPP hose DN0-PN0 FEP W-G m 9 Molykote DX grease 999 * not used Dismount the rotary connection from the pump and connect it to the heater Fitting 077 is to be mounted on the pump (see Chapter 9) B_07 0 8

82 HEATER SET A OR B TC 8-00, -00, 7-00 (WITHOUT TROLLEY) For A For B pump pump Designation Order No Order No Heater set TC 8-00 / -00 / Elbow 99 Contact washer, M08 0 Fitting-RF-FF-M0x-G/-PN0-SSt 7 Hexagon nut, M Hexagon screw without shaft HSA-heater A Ex -circuit 0 8 Spring washer 99 9 Hexagon screw without shaft Sealing ring Cable lug, round with isolation Cable lug 9900 Threaded fitting G/" 09 Ground wire (per meter) 99 HPP hose DN-PN700 PA G-G 0m 0 Fitting-DF-MM-G/-G/-PN0-SSt 7 7 HPP hose DN0-PN0 FEP W-G 0m 7 8 Fitting-DF-MM-G/-G/8-PN0-SSt 9 9 Fitting-FWV-G/8-G/-PN0-SSt 7 0 Molykote DX grease 999 8

83 A B Dismount the rotary connection from the pump and connect it to the heater Fitting 7 (pump A, position ) or 9 (pump B, position 8) is to be mounted on the pump again B_0 0 8

84 HEATER SET A TC -00, 7-00 TWIN PARALLEL Order No Designation 89 Heater set A TC -00 / 7-00 twin parallel 00 Angle twin 0 Contact washer, M Hexagon nut, M Hexagon screw without shaft 9900 Hexagon screw without shaft 7 0 HSA-heater A Ex -circuit 8 99 Spring washer Hexagon screw without shaft Sealing ring 09 Threaded fitting G/" Cable lug, round with isolation 709 Distributor Fitting-PF-M-G/8"-PN0-SSt 709 Fitting-DF-MM-G/"-G/"-PN0-SSt 09 Reduction connection 7 7 Fitting-RF-FF-M0x-G/-PN0-SSt 8 87 Fitting SF-MM-G/"-M-PN0-SSt 9 -- HP filter complete MPa; 0 bar; 787 psi (details see Chapter 0) Screw-in straight union 709 Fitting-DF-MM-G /"-M 0x-PN0-SSt 7090 O-ring 0 HPP hose DN-PN700 PA G-G 0m 99 Ground wire (per meter) 999 Molykote DX grease 8

85 B_08 A B Connection on valve A B 8

86 HEATER SET A TC -00, 7-00 TWIN SERIAL Order No Designation 89 Heater set A TC -00 / 7-00 twin serial 00 Angle twin 0 Contact washer, M Hexagon nut, M Hexagon screw without shaft 9900 Hexagon screw without shaft 7 0 HSA-heater A Ex -circuit 8 99 Spring washer Hexagon screw without shaft Sealing ring 09 Threaded fitting G/" Cable lug, round with isolation 7 Fitting-RF-FF-M0x-G/-PN0-SSt 99 Ground wire (per meter) 0 HPP hose DN-PN700 PA G-G 0m 7 Fitting-DF-MM-G/-G/-PN0-SSt Molykote DX grease Dismount the rotary connection from the pump and connect it to the heater Fitting 7 is to be mounted on the pump (see Chapter 9) A Output Input B_09 A 8

87 HEATER-SET A OR B 7-0 (WITH TROLLEY) Designation Order No Heater set A, B TC trolley Mounting bracket Hexagon screw without shaft Contact washer, M08 0 Hexagon nut, M Cable lug, round with isolation HSA-heater A Ex -circuit 0 8 Spring washer 99 9 Hexagon screw without shaft Sealing ring Fitting-RF-FF-M0x-G/8-PN0-SSt 9 Cable lug 9900 Ground wire (per meter) 99 Fitting-DF-MM-G/8-G/8-PN0-SSt 077 HD-hose DN0-PN0 FEP W-G 07m 8 Fitting-DF-MM-G/8-G/8-PN0-SSt Sealing ring Fitting-FWV-G/8-G/-PN0-SSt 7 9 Molykote DX grease Dismount the rotary connection from the pump and connect it to the heater Fitting 077 is to be mounted on the pump (see Chapter 9) B_

88 HEATER SET A OR B TC 8-00, -00, 7-00 (WITH TROLLEY) For A For B pump pump Designation Order No Order No Heater set TC trolley 8-00 / -00 / Mounting bracket Hexagon screw without shaft Contact washer, M08 0 Hexagon nut, M Cable lug, round with isolation HSA-heater A Ex -circuit 0 8 Spring washer 99 9 Hexagon screw without shaft Sealing ring Fitting-RF-FF-M0x-G/-PN0-SSt 7 Cable lug 9900 Threaded fitting G/" 09 Ground wire (per meter) 99 HPP hose DN-PN700 PA G-G 0m 0 HPP hose DN-PN700 PA G-G m 7 Fitting-DF-MM-G/-G/-PN0-SSt 7 8 HD-hose DN0-PN0 FEP W-G 07m 8 9 Fitting-DF-MM-G/-G/8-PN0-SSt 9 0 Fitting-FWV-G/8-G/-PN0-SSt 7 Molykote DX grease

89 A 7 B B_0 0 Dismount the rotary connection from the pump and connect it to the heater Fitting 7 (pump A, position 7) or 9 (pump B, position 9) is to be mounted on the pump again 89

90 REMOTE CONTROLS REMOTE CONTROL TWINCONTROL Order No Designation 0887 Remote control, complete TwinControl 0899 Push button cap, flat, transparent red 0898 Push button cap, flat, transparent green 0800 Push button cap, flat, transparent blue 0807 Lamps resolution 0808 Membrane push button 7 08 Remote control label Cable extension m; 9 ft Maximum permissible cable length: 7 m; ft = 7 8 B_08 B_0 90

91 J Wagner AG Made in Switzerland CH 90 Altstätten Type / Typ: TwinControl Serial No unit: Serie Nr Anlage: 00 II G Ex ia II B T X ZELM 08 ATEX 08 X + C < Ta < +0 C Year of construction / Baujahr: Serial No controller: Serie Nr Steuerung: Air pressure supply: 0-08 MPa Luftdruckversorgung: - 8 bar Ambient temperature: Temperatur Umgebung: + / +0 C Prot Class: Schutzklasse: IP 87 - psi Check manual before use! Vor Gebrauch Betriebsanl beachten! VERSION /0 ESTA REMOTE CONTROL Order No Designation Remote control, complete TwinControl ESTA T connection (air supply) m 9980 Hose PUR / blue (DN, air supply) Threaded T fitting QST- 00 m Hose, black / PU (DN) Plug D 7 7 Cable pneumatic control, length m; ft 8 07 Remote control label Control knob Indicator visual green Indicator visual red -- Supporting bracket 9900 Washer, A Oval head screw with hexagon Connections to the control unit = B_0 7 Assembly of the ESTA reversing box on the control unit (front view) The function equipotential bonding connection must have little induction and be short (rear view) 9

92 ARCHIVING SOFTWARE Order No Designation Archiving software TwinControl V/V (CD) USB to TTL Cable Cable RS- communication TwinControl Port RS- Serial Device Server PC data archiving TC manual V GER (German) - 78 PC data archiving TC manual V ENG (Englisch) = SERVICE SETS Service sets for - air motors, - fluid sections, - valves: See corresponding operating manuals of the pumps and valves 9

93 9

94 9

95

96 CERTIFIED Order No 9 Edition /0 Germany Phone Telefax Switzerland Phone Telefax Document No 0 Version B More contact addresses on the internet at: Company/Locations/WAGNER worldwide Subject to changes without notice