ZERO SPENT WASH DISCHARGE FOR DISTILLERIES

Transcription

1 ZERO SPENT WASH DISCHARGE FOR DISTILLERIES Presented By: SSP Pvt Limited, Faridabad

2 Typical analysis of direct Spent Wash and Bio-methanated effluent PROPERTIES SPENT WASH BIOMETHANATED EFFELUENT BOD mg/l mg/l COD mg/ l mg/ l ph TS mg/ l mg/ l TDS mg/l mg/l TSS mg/ l mg/ l Chlorides mg/l mg/l Sulphates mg/ l mg/ l

3 Basic thrust of this technology Liquid Effluent can be converted to solid waste for easy disposal. Condensate generated can be reused. COD and BOD of the recovered water (condensate) can be further reduced by secondary treatment.

4 Advantages of SSP technology Totally integrated Zero Discharge System. Low Steam and Power Consumption By product is marketable product in some of the cases. Re-use of condensate water. Compact plant requires very less space. No scaling, choking and froth formation in evaporator. User Friendly Plant. Continuous trouble free operation of the Plant.

5 Type of Distilleries DISTILLERIES MOLASSES BASED GRAIN BASED BEET, SUGAR CANE WHEAT, CORN, SORGHUM ETC.

6 Process flow of ZLD system for Molasses Based Distilleries Distillery Spent Wash Bio Gas Bio-Methanation Back Pressure/ Bleed Steam for Evaporation A Evaporation B Recyclable Condensate Water Mixed with Concentrate Rice Husk/ Bagasse Spray Dryer Biocomposting Rotary Dryer Hot Gas Air Heater Powder / Mixed Fuel Air Heater Powder (Potash Rich) Boiler Back Pressure/ Bleed Steam for Process use Back Pressure/ Bleed Steam Turbine Power Generation Note: - A: Bio-methanated B: Spent Wash

7

8 Process flow of ZLD system for Molasses Based Distilleries Biomethanated Spent Wash Multiple Effect Evaporator Multiple Effect Evaporator Multiple Effect Evaporator Concentrate (having 40% solids) Concentrate (having 40% solids) Concentrate (having 30% solids) Spray Dryer Mixed with rice Husk / Baggasse Powder Used as fertilizer & Fuel Rotary Dryer Powder Used as fertilizer & Fuel Biocomposting

9 Animation of Five Effect Evaporator with TVR Steam IN Condenser Pre Heater CONDENSER 5 th Vapour Separator 5 th Pre Heater CALANDRIA 5 4 th Vapour Separator 4 th Pre Heater CALANDRIA 4 3 rd Vapour Separator 3 rd Pre Heater CALANDRIA 3 2 nd Vapour Separator 2 nd Pre Heater CALANDRIA 2 1 st Vapour Separator 1 st Pre Heater CALANDRIA 1 Concentrate Out Feed IN Inline Filter Balance Tank Concentrate Pump Concentrate Pump Concentrate Pump Concentrate Pump Concentrate Pump Condensate Pump Feed Pump Product Condensate

10 Animation of Spray Dryer SPRAY DRYER Hot air generator Drying Chamber Cyclone Separator CIP Tank Feed In Exhaust Fan Concentrate Tank POWDER OUT POWDER OUT High pressure pump

11 Evaporator Section Bio-methanated effluent is concentrated in a multistage vacuum evaporator from 4% to 40% solids. The total process is under vacuum and the vapours generated in the system are compressed in a TVR to economize steam consumption. Particulars / No. of Effects Specific Steam Consumption with TVR over 3rd effect at 8 bar g Specific Steam Consumption with TVR over 4th effect 8 bar g

12 Typical analysis of Condensate water Condensate water generated from the evaporation system is clear and recyclable for the process. CONDENSATE WATER ANALYSIS WITH BIO METHANATED EFFLUENT: BOD : mg/l (Max.) COD : mg/l Suspended Solids : <10 mg/l Total Solids : < 450 mg/l ph : Temp : Deg C. ph of condensate water will vary as per the specification of effluent.

13 Typical analysis of spray dried powder SPRAY DRIED POWDER ANALYSIS: Moisture : 4.65% Mineral Matter : 34.06% Carbon : 27.86% Hydrogen : 2.60% Sulphur : 3.09% Oxygen : Remainder Calorific value : 3170 Kcal/Kg. Bulk Density : 0.77 mg/cc Physical Appearance : Brown Color Calorific value of the powder will vary as per the specification of effluent.

14 Emissions from Spray Dryer SO 2 12 mg/nm 3 NOx 18 mg/nm 3 Temperature 90 o C SPM < 150 PPM

15

16 Process flow of ZLD system for Molasses Based Distilleries Raw Spent Wash Multiple Effect Evaporator Multiple Effect Evaporator Concentrate (having 60% solids) Concentrate (having 40% solids) Incineration Spray Dryer/ Rotary Dryer Powder Used as fertilizer & Fuel

17 Animation of Five Effect Evaporator with TVR Steam IN Condenser Pre Heater CONDENSER 5 th Vapour Separator 5 th Pre Heater CALANDRIA 5 4 th Vapour Separator 4 th Pre Heater CALANDRIA 4 3 rd Vapour Separator 3 rd Pre Heater CALANDRIA 3 2 nd Vapour Separator 2 nd Pre Heater CALANDRIA 2 1 st Vapour Separator 1 st Pre Heater CALANDRIA 1 Concentrate Out Feed IN Inline Filter Balance Tank Concentrate Pump Concentrate Pump Concentrate Pump Concentrate Pump Concentrate Pump Condensate Pump Feed Pump Product Condensate

18 COND. OUT Animation of Four Effect Force Circulation Evaporator LT LT LT LT LIC LIC LIC LIC STEAM IN CONC. OUT TRANSFER PUMP COND. PUMP VACUUM PUMP

19 Animation of Rotary Dryer From Online Blender Blender Cyclone Hot air generator Rotary Dryer Exhaust Fan

20 3D View of Molasses Based Distillery

21 Our Major Customers (Distilleries) Vietnam

22 Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash Sr. Client Name City/State Country Equipment Description Capacity Application Five Effect Falling Film 1 Ashoka Distilleries & Chemicals (P) Ltd New Delhi India 750 m3/day Biomethanated Spent wash Evaporator with Spray Dryer Five Effect Falling Film RO Reject of Biomethanated 2 Kanoria Chemicals & Industries Ltd. Ankleshwar India 300 m3/day Evaporator with TVR Spent Wash 3 IFB Agro Industries Ltd. Noorpur, Calcutta India 5 Effect Falling Film Evaporator with TVR and Spray Dryer 4 Kanoria Chemicals & Industries Ltd. Ankleshwar India Spray Dryer 3126 kg/h WE 5 Nizam Deccam Sugars Ltd. Hyderabad India 6 Pioneer Distilleries Ltd. Hyderabad India Five Effect Falling Film Evaporator with TVR with Spray Dryer Five Effect Falling Film Evaporator with TVR 7 Pioneer Distilleries Ltd. Hyderabad India Rotary Dryer 1200 m3/day 8 Kanoria Chemicals & Industries Ltd. Ankleshwar India 9 Kolhapur Sugar Mills Limited Kolhapur India 10 Dharani Sugars & Chemicals Limited Tirunelveli District, Tamil Nadu India 11 Harmond Advance Technology Limited Ho Chi Minh City Vietnam 12 Piccadily Agro Industries Limited New Delhi India Five Effect Falling Film Evaporator with TVR Five Effect Falling Film Evaporator with TVR with Rotary Dryer Five Effect Falling Film Evaporator with Thermal Vapour Recompression (TVR) System Five Effect Falling Film Evaporator with TVR with Spray Dryer Five Effect Falling film Evaporator with TVR system 750 m3/day Biomethanated Spent Wash Biomethanated Spent Wash Concentrate 600 m3/day Biomethanated Spent wash 1200 m3/day Biomethanated Spent wash 300 m3/day Drying of Spent Wash Concentrate + Rice Husk Mix RO Reject of Biomethanated Spent Wash 480 m3/day Biomethanated Spent wash 800 m3/day Biomethanated Spent Wash 720 m3/day Biomethanated Spent Wash 600 m3/day Biomethanated Spent Wash Cont

23 Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash Sr. Client Name City/State Country Equipment Description Capacity Application 13 Piccadily Agro Industries Limited New Delhi India Five Effect Falling film Evaporator 600 m3/day with TVR system Biomethanated Spent Wash 14 IFB Agro Industries Ltd. Noorpur, Calcutta India Double Effect Forced Circulation 150 m3/day Evaporator Biomethanated Spent Wash 15 GMR Industries Limited Five Effect Falling Film Sankili RO Reject of Biomethanated India Evaporator with Thermal Vapour 300 KLPD Andhra Pradesh Spent Wash Recompression (TVR) System 16 Haryana Distillery Limited Yamunanagar India Five effect Falling Film Evaporator with TVR system + Spray Dryer 240 KLPD 17 Pioneer Distilleries Ltd. Hyderabad India Rotary Dryer 3910 kg/hr W.E. 18 Pioneer Distilleries Ltd. Nanded India Multiple Effect Evaporator System 4725 kg/hr W.E.(100 m3/day) 19 Balezaf Alcohol & Liquors Factory P.L.C, Addis Ababa kg/h W.E. Ethiopia 5 effect evaporator + Spray Dryer kg/h W.E. 20 Desta Alcohol & Liquors Factory PLC Mekelle 4545 kg/hr W.E. + Five effect falling film evaporator Ethiopia 292 kg/hr W.E. system & Spray Dryer system (100 m3/day) Stripper Column + (1 FF + 3 FC) 5091 kg/h Feed + 21 Himani Industries Limited Gujarat India Evaporator WITH TVR+ Vertical 2800 kg/h W.E. + Thin Film Dryer 600 kg/h W.E. 22 AB Mauri India Pvt. Ltd. Ratnagiri, Maharashtra India 23 Gayatri Sugars Limited Andhra Pradesh India Five Effect FF Evaporator + Blending Section + Rotary Dryer Five Effect Falling Film Evaporator with TVR + Spray Dryer with Biogas Fired HAG 150 KLD (63751 kg/h W.E. +, Kg/h) 540 KLD (23409 kg/h W.E. ; 2392 kg/h W.E.) RO Reject of Biomethanated Spent Wash Drying of Spent Wash Concentrate + Rice Husk Mix Drying of Spent Wash Concentrate + Rice Husk Mix Alcohal & Liquors Biomethanated Spent Wash Molasses based distillery Yeast Effluent Molasses based distillery Cont

24 Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash Sr. Client Name City/State Country Equipment Description Capacity Application 24 ED & F Man Sugar Limited (Simbhaoli Sugars) New Delhi India Triple Effect Forced Circulation Evaporator 25 NSL Sugars Limited Karnataka India Rotary Dryer 3090 kg/h W.E kg/h W.E. Biomethanated Spent Wash 26 Bharat Rasayan Limited Gujarat India Vertical Thin Film Dryer 700 kg/h W.E. Effluent 27 KCP Sugar & Industries Corporation Ltd, Tamil Nadu India 28 Athani Sugars Ltd. Karnataka India 29 India Glycol Limited Gorakhpur India 30 India Glycol Limited Kashipur India 31 India Glycol Limited Gorakhpur India 32 S.V. Sugar Mills Limited Chennai India 33 S.V. Sugar Mills Limited Palayaseevaram, Tamil Nadu India Five effect falling film evaporator withtvr system Seven Effect Falling Film Evaporator with TVR Multiple Effect Falling Film Evaporator with TVR Multiple Effect Falling Film Evaporator with TVR CALANDRIA 4TH & 5TH FORCED CIRCULATION Five Effect Falling Film Evaporator with TVR with Rotary Dryer Double Effect Forced Circulation Evaporation System kg/h W.E. 900 KLPD (34425 kg/h W.E.) spent wash blended Baggase Dryer RO Reject of Biomethanated Spent Wash and Raw Spent Wash Molasses based distillery 2400 m3/day Raw Spent wash 1800 m3/day Raw Spent wash Raw Spent wash 1100 m3/day Biomethanated Spent Wash 2422kg/hr. W.E. Biomethanated Spent Wash 34 ROChem Separation Systme Maharashtra India 5 effect FF Evaporator with TVR 9882 kg/h W.E. Biomethanated Spent Wash 35 SA DES SUCRERIES ET RHUMERIES DE MARIE GALANTE Guadelou pe 36 Sabacchus Distillery Pvt. Ltd. Pawanoo (HP) India Triple Effect Falling Evaporator & Steam Tube Dryer Five Effect Falling Film Evaporator with 240 m3/day Biomethanated Spent wash 250 m3/day Biomethanated Spent wash Cont

25 Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash Sr. Client Name City/State Country Equipment Description Capacity Application 600 m3/day 5 Effect Falling Film Evaporator 37 SCM Sugar Limited Bangalore India (26010 Kg/h WE + Biomethanated Spent wash with TVR with Spray Dryer 2657 kg/h WE) Multiple Effect Evaporator 38 Shakumbari Sugar & Allied Ind. Ltd. Saharanpur, U.P. India 2400 m3/day Raw Spent Wash 39 Shree Pandurang Sahakari Sakhar Karkhana Ltd Solapur, maharashtra India 40 SPY Agro Industries Limited Hyderabad India 41 SPY Agro Industries Limited Hyderabad India The Seksaria Biswan Sugar Factory Pvt. Limited Timarpur-Okhla Waste Management Company Pvt. Ltd. Uttar Pradesh New Delhi India India 44 Saf Yeast Company Pvt. Ltd. Maharashtra India 45 Saf Yeast Company Pvt. Ltd. Maharashtra India 46 Showa India Pvt. Limited Haryana India 47 The Simbhaoli Sugar Mills Limited Chilwaria India 48 Ugar Sugar Works Ltd. Ugar, Karnataka India 49 Ugar Sugar Works Ltd. Ugar, Karnataka India System Five Effect Falling Film Evaporator Five Effect Falling Film Evaporator with TVR System Seven effect forced circulation evaporator Double Effect Forced Circulation Evaporator 3 Effect FF Evaporator+ Single Scrap surface+spray Dryer Five Effect Evaporator+Condsate Water Poliching Unit 7 Effect Evaporator with TVR + Condnesate water polishing unit Triple Effect Falling Film Evaporator with TVR Vertical Thin Film Dryer Five Effect Falling Film Evaporator with TVR Five Effect Falling Film Evaporator with Spray Dryer Five Effect Falling Film Evaporator with Spray Dryer 500 m3/day Biomethanated Spent wash 100 m3/day RO Reject of Biomethanated Spent Wash 15,500 kg/h W.E. Biomethanated Spent wash 120 m3/day Raw Spent Wash 4714 kg/h WE+168 kg/h WE+230 kg/h WE kg/h W.E kg/h W.E. Molasses ( kg/h) + ( kg/h) Raw Spent Wash Molasses based biomethanated spent wash based biomethanated spent wash Molasses based biomethanated spent wash 800 m3/day Raw Spent wash 360 M3/day Biomethanated Spent wash 700 m3/day Biomethanated Spent wash Cont

26 Plant on similar technology supplied to distillery industry for molasses based bio-methanated spent wash Sr. Client Name City/State Country Equipment Description Capacity Application Seven Effect Evaporator with TVR Thallapalem, kg/hr w.e. 50 United Spirits Limited India +Rotary Dryer +Condensate Biomethanated Spent wash Andhra Pradesh kg/hr w.e. Polishing System 5 Effect Evaporator with TVR & kg/h WE + 51 United Spirits Limited Hospet, Karnataka India Biomethanated Spent wash 52 United Spirits Limited Rosa, Uttra Pradesh India 53 Vaibhav Liquors Pvt. Limited Maharashtra India Rotary Dryer Seven Effect Falling Evaporator with TVR and Rotary Dryer Five Effect Falling Film Evaporator with TVR System 1174 Kg/hr kg/hr w.e kg/hr w.e. Biomethanated Spent wash 360 m3/day Biomethanated Spent Wash 54 Viraj Alcohols & Allied Industries Ltd Maharashtra India Steam Tube Dryer 923 kg/h W.E. Distillers Wet Grain

27

28 Process flow of Zero Liquid Discharge System Grain Based Stillage Decanter Wet Cake Thin Slop Evaporation Re-usable condensate Water Blending Concentrate Re conditioning Drying DDGS Cattle Feed

29 Typical Flow Diagram Evaporator with Steam Tube Dryer

30 Animation of Five Effect Evaporator with TVR Steam IN Condenser Pre Heater CONDENSER 5 th Vapour Separator 5 th Pre Heater CALANDRIA 5 4 th Vapour Separator 4 th Pre Heater CALANDRIA 4 3 rd Vapour Separator 3 rd Pre Heater CALANDRIA 3 2 nd Vapour Separator 2 nd Pre Heater CALANDRIA 2 1 st Vapour Separator 1 st Pre Heater CALANDRIA 1 Concentrate Out Feed IN Inline Filter Balance Tank Concentrate Pump Concentrate Pump Concentrate Pump Concentrate Pump Concentrate Pump Condensate Pump Feed Pump Product Condensate

31 3D View of Grain Based Distillery

32 Plant on similar technology supplied to distillery industry for grain based distillery Sr. Client Name City/State Country Equipment Description Capacity Application 1 Agchem Biosynthesis Inc. Kerrobert, Saskatchewan Canada Three Effect Falling Film cum Forced Circulation Evaporator + SFD 5 Tons/day Stillage - Concentration 2 Square D Beverages Ltd. Chennai India 3 Shri Venkateshwara Biorefinery & Biofuels Pvt. Ltd. Kolhapur India 4 Esveegee Breweries Pvt. Limited Sikkim India 5 Shivshakti Sahakari Glucose Karkhana Limited Sangli, Maharashtra India 6 Northern India Alcobru System Vapi India Triple Effect Forced Circulation Evaporator + Spin Flash Dryer Five Effect Falling Film Evaporator with TVR System + Steam Tube Dryer for DDGS Five Effect Falling Film Evaporator + Steam Tube Dryer for DDGS Steam Tube Dryer Five Effect Falling Film cum Forced Circulation Evaporator 15 Tons/day DDGS 360 m3/day DDGS 340 Tons/day Input 1667 kg/h W.E. (833 kg/hr Output) DDGS DDGS 240 KLPD Stillage - Concentration 7 Lokmangal Agro Industries Pvt. Limited Solapur India Seven Effect Falling Film Evaporator 408 KLPD GSS Grain Spent Stillage Concentration 8 Shree Shiddivinayak Ent. Pvt. Ltd. Mumbai India Steam Tube Dryer 1962 kg/hr W.E. Stillage - Concentration 9 Lokmangal Agro Industries Pvt. Limited Solapur India Seven Effect Falling Film Evaporator 900 KLPD BSW Biomethanated Spent Wash

33 Condensate polishing The BOD/odor of the condensate water can be further brought down by using condensate polishing unit. This consists of activated charcoal based bed through which condensate water is passed and sufficient time is a giving which reduces odor and BOD. By using this method BOD can be further brought down

34 Why this technology is important to the distillery industry A zero liquid discharge system PRODUCTS FROM THE PLANT: Powder : Fuel / Fertilizer Condensate Water: Recycled in plant Boiler ash: As Fertilizer Manpower required - 3 persons/shift Maximum space required 1000 sq. mtr. For a plant size of 600 m3/day.

35 NAME OF CUSTOMER CAPACITY TYPE OF EFFLUENT : UNITED SPIRITS LIMITED, CHITWADGI, KARNATAKA : 400 m3/day : BIOMETHANATED SPENT WASH

36 CHARACTERSTICS OF FEED 1. SOLID CONTENT : 5 % 2. T.S.S. : max mg/l 3. COD : mg/l 4. BOD : mg/l 5. ph : TEMPERATURE : Deg C 7. COLOUR : DARK BROWN

37 Biomethanated Spent wash 400 KLD Multiple Effect Evaporator (21462 KG/HR) AT 5 solids % Concentrate (2682KG/HR) (having 40% solids) Mixed with rice Husk at 15 % moisture ( 2682 kg/hr) Rotary Dryer( Feed= 5364 kg/hr 62.5 % solids HAG 555 kg/h Final output at 80 % solids = 4190 kg/hr Mixed Fuel for Boiler (3635 kg/h)

38 OPERATING CONDITIONS FOR FIVE EFFECT FALLING FILM EVAPORATOR WITH TVR OPERATING PARAMETERS UNIT FEED RATE kg/h TEMPERATURE CONSIDERED Deg C 30 FEED ph INITIAL SOILDS % 5 TOTAL SUSPENDED SOLIDS PPM < 5000 SPECIFIC GRAVITY OF FEED 1.01 SOLIDS IN CONCENTRATE % 40 CONCENTRATE OUTPUT kg/h 2682 WATER EVAPORATION kg/h SERVICES / UTALITIES REQUIRED DRY SATURATED STEAM PRESSURE bar-g 8 DRY SATURATED STEAM REQUIRED kg/h 2816 COOLING WATER CIRCULATION RATE AT 30 DEG C M3/H 190 POWER INSTALLED kw 85 COMPRESSED AIR REQUIRMENT AT 6 bar-g Nm3/h 5 COOLING WATER INLET TEMEPERATURE DEG C COOLING WATER OUTLET TEMPERATURE DEG C 38-40

39 OPERATING CONDITIONS FOR ROTARY DRYER WITH MIXED HUSK FIRED HOT AIR GENERATOR OPERATING PARAMETERS UNIT MIXED FEED CONCENTRATE + RICE HUSK FEED RATE TO ROTARY DRYER kg/h 5364 kg/h (2682 kg/h 40% TS kg/h rice moisture) SOILDS IN MIXED FEED % 62.5 FINAL MOISTURE IN DRIED MIX % 20 DRIED MIX OUTPUT RATE kg/h 4190 WATER EVAPORATION kg/h 1174 HOT AIR INLET TEMPERATURE DEG C 350 (+/-)25 HOT AIR OUTLET TEMPERATURE DEG C 100 (+/-)10 UTILITIES REQUIRED MIXED FUEL CONSUMPTION FOR HAG kg/h 555 POWER INSTALLED kw 100

40 CONDENSATE WATER ANALYSIS AFTER POLISHING 1. BOD : <150 mg/l 2. COD : mg/l 3. TDS : < 450 mg/l 4. TSS : < 5 mg/l 5. COLOUR : Colourless 6. ph :

41

42 About SSP The company was founded in The company provides customized turnkey projects & solutions to the industries, pertaining to food processing sector, dairy processing sector, fruit & vegetable processing sector, chemical industries and effluent treatment plant for various industries. It has client base in 47 countries. SSP is an ISO 9001:2008 certified company & ASME U stamp holder. 3A Certified SS Centrifugal Pumps from 3-A Sanitary Standards, Inc. U.S.A. State of the art R&D Centre for development & validation of New Technologies. SSP has FOUR manufacturing units with latest generation fabrication machines. SSP has technically sound, highly skilled & experienced work force, numbering to Supplied more than 350 projects all over the globe. Supplied more than 600 Evaporators & 400 Dryers round the globe. Highly Energy Efficient Plants. Receive 50-60% repeat orders every year. Follow International Standards of Operation & Production.

43 Infrastructure SSP has the following infrastructures:- REGD & CORPORATE OFFICE UNIT I, CHANDPUR UNIT III, NOIDA R & D Centre, Faridabad UNIT II, NAGPUR UNIT IV, SITARGANJ

44 Manufacturing Facilities SSP has four manufacturing units with the latest fabrication machinery:

45 Quality Assurance SSP is committed to the most stringent norms of quality All manufacturing facilities are well equipped with latest generation production machines Raw material are procured directly from the manufacturers ensuring quality For design and fabrication SSP follows international standards like ASME section VIII Division I for pressure vessels, American 3A for food processing machineries Also project can be manufactured in accordance with GMP and CE certification can be obtained on a case to case basis. Our manufacturing processes and plants have also been approved by engineering consultancy groups like UDHE, LURGI, TCS, EIL, JACOBS, LLOYDS, SGS, ITS etc.

46 Project Management Project management plays a pivotal role in systematic operations of any project, to accomplish its stated objectives, with respect to scope, cost, time and quality. Our project management teams ensure synchronized co-ordination between design & engineering, procurement, manufacturing, erection & commissioning and the client. We endeavor to meet the stakeholders objectives and provide client satisfaction throughout the life of the project. We have a separate after sales department which takes care of all the service needs of the customer.

47 Credential ISO 9001 : 2008 ASME Certificate 3A Certificate CE Certificate

48 R&D Pilot Plants State of the art R&D Centre for Development of Energy Efficient process technology, new process technologies and providing solutions to industrial problems: SSP has the following pilot plants installed in their R&D Centre with the help of these pilot plants SSP provides solutions to numerous industrial problem. All types of extraction All types of Evaporators All types of Dryers

49 Latest R&D Endeavour Evaporator without condenser Recent Innovation: Evaporator without Condenser Freeze drying Aroma Recovery system Agglomerators High Yield Pressure Extraction System for coffee Continuous extraction system for Herbs & Phyto Chemicals Low Temperature evaporator

50 Industrial Evaporator SSP evaporators are most energy efficient. In a 5 effect plant with TVR the specific steam consumption is 0.12 Kg/Kg i.e 1 Kg of steam evaporates 8 Kgs of water & in a 7 Effect plant with TVR the specific steam consumption is 0.10 Kg/Kg i.e. 1 Kg of steam evaporates 10 Kgs of water. SSP has to its credit more than 600 evaporators installed across the globe, for handling varieties of products. SSP has developed its own mathematical module for designing evaporators which gives exact heat and mass transfer calculations. SSP s Unique Design Ensures Highest energy efficiency. High Product Quality. Compact design. Easy operation & automatic control Low operation cost

51 Industrial Dryers SSP offers most modern Drying Plants for Dairy, Food, Chemical and Pharmaceutical industries based on indigenously developed technology. As drying is an energy intensive process and dryers are expensive pieces of equipment, SSP offers most economical dryers matching the specific requirements. SSP Spray Dryers are relatively simple in operation which accept feed in fluid state and convert it into a dried particulate form by spraying the fluid into a hot drying medium. The unique Fines Re-circulation System produces highest quality of agglomerated powder. Basic Feature of the System Production of Instant Powder Flexibility in Controlling Powder Quality Negligible-Deposition of Powder in Chamber Less Downtime for maintenance Winch driven special Cleaning Lift Expandable upto 100% capacity

52 Turnkey Projects For Dairy Industry For Food Processing Industry For Effluent treatment Industry Milk Powder Plant Malted Milk Plant Evaporated Milk Plant Dairy Whitener Plant Khoa Making Machine Liquid Milk Processing Baby Food Formulation Plant Sweetened Condensed Milk Plant Whey, Casein & Lactose Processing Plant For Other Industry Instant Coffee Plant Instant Tea Plant Coffee Creamer Plant Egg Powder Plant Malt Extracts Plant Honey Processing Plant Herbal Extraction Plant Starch, Glucose & Its Derivatives Spirulina Algae Powder Plant Refined Iodized Free Flowing Salt Plant Other field of specialization Molasses based distilleries Grain based distilleries Edible oil refineries Bulk drug manufacturing units Tannery industries Textile-dyeing industries Black liquor in paper industries Resin/Geletin industries Yeast plant Caustic recovery from mercenising unit Pharmaceutical industries Electroplating Industries Detergent Powder Plant Gelatin (Edible / Industrial /Pharma) Herbal Extraction Plant Vegetable Dyes Plant Aroma Recovery Plant Coffee Agglomerator Steam jet Ejectors (EIL approved vendor) SS Centrifugal Pumps Pneumatic Conveying & Storage System Hydrocyclone Washing System

53 Achievements

54 Satisfied Client across the globe EMISAL

55 Globe Presence SSP has client base in 47 Countries and supplied 300+ projects: 1. Afghanistan 2. Algeria 3. Bangladesh 4. Botswana 5. Bolivia 6. Canada 7. Chad 8. Cyprus 9. Cuba 10. Denmark 11. Ecuador 12. Egypt 13. Ethiopia 14. Guadelopue 15. Gautemala 16. Indonesia 17. Iran 18. Ivory Coast 19. Jamaica 20. Jordan 21. Kazakhstan 22. Kenya 23. Libya 24. Malaysia 25. Mexico 26. Myanmar(Burma) 27. Namibia 28. Nepal 29. Nigeria 30. Pakistan 31. Philippines 32. Qatar 33. Russia 34. Saudi Arabia 35. Sierra Leone 36. South Africa 37. Sri Lanka 38. Sudan 39. Syria 40. Tanzania 41. Thailand 42. Turkey 43. Uganda 44. Ukraine 45. United States of America 46. Uzbekistan 47. Vietnam

56 Other effluent treatment plants SSP offers Pharmaceutical industries Textile-dyeing industries Bulk drug manufacturing units Tannery industries Edible oil refineries Black liquor in paper industries Yeast plant Reisin/Geletine industries Caustic recovery from mercerising unit

57

58 Photographs of plant supplied 2400 m3 / day Multi Effect Falling Film Evaporator (ETP) IGL, Ghorakhpur

59 Photographs of plant supplied ` 70m3 / Day Evaporation & Spray Drying Plant (ETP) PRECOT MILLS (COIMBATORE), INDIA

60 Photographs of plant supplied 300m3 /Day 5 Stage Evaporation Plant (ETP)- KANORIA CHEMICALS (ANKALESHWAR)

61 Photographs of plant supplied 350m3 / Day Effluent Treatment Plant (ETP) UGAR SUGAR WORKS, UGAR KHUND (KARNATAKA), INDIA

62 Photographs of plant supplied 200m3 / Day Distillery Waste Water Treatment Plant (ETP) SA SECRERIES ET RHUMERIES (WEST INDIES)

63 Photographs of plant supplied Five effect evaporator with TVR

64 Photographs of plant supplied M/S IFB AGRO INDUSTRIES - EVAPORATOR & SPRAY DRYER FOR 750 M3/DAY

65 An ISO 9001:2008 Certified & ASME U Stamp Regd. & Corporate Office: 13, Milestone, Mathura Road, Faridabad , Haryana (INDIA) Tel: , Fax: info@sspcoin; marketing@sspcoin website: wwwsspindiacom