COMPLETE HEATING SYSTEMS FROM EBERSPAECHER

Transcription

1 PRODUCT CATALOGUE 05 COMPLETE HEATING SYSTEMS FROM EBERSPAECHER OCTOBER 05 A WORLD OF COMFORT Eberspächer

2 PRODUCT CATALOGUE 05 QUICK-REFERENCE GUIDE Eberspaecher heaters have become one of the most popular money saving products available in the heavy-duty truck market today. Typical savings using an Airtronic D can be as much as $6,000 per unit per year based on current fuel prices. Below you will find the most popular selling kit numbers for our air and coolant heater models. For a detailed listing of our complete product line including heater kits, accessories and controllers for heavy truck, light truck, school bus, industrial and oilfield markets please see the following pages. All the heater products mentioned on the Quick-Reference pages are EPA Verified and CARB compliant for worry-free operation anywhere in the United States. AIRTRONIC D DIESEL AIR HEATER / TRUCK BUNK HEATER The Airtronic D puts out 7,500 BTU of clean comfortable heat and is ideal for bunk heating in all makes of heavy-duty trucks. It has a higer heat output than competitive models and is equipped with a standard fan-mode for nights when air circulation is preferred instead of heating. The most popular Airtronic D kit is listed below. It comes with everything needed for installation including: Heater, Digi-Max Controller, fuel system, mounting hardware kit and all ducting. Airtronic D Truck Kit with Digi-Max Controller The Digi-Max Controller is the latest generation of heater controls and is an Eberspaecher exclusive. It provides an easy to set digital display, an onboard ambient air temperature sensor, an adjustable auto shutoff, adjustable low voltage protection, records maintenance hours and displays trouble shooting tips for fault codes displayed. HYDRONIC D5 DIESEL COOLANT HEATERT / ENGINE PRE-HEATER The Hydronic D5 generates 7,500 BTU of heat for quickly pre-heating your trucks engine on those cold winter mornings. It is typically timer operated and can be programmed to begin work up to an hour before you are ready to start work, pre-heating the entire cooling system and providing an easier start along with instant cab heat and window defros ting. Manual start and stop is also available. The most popular Hydronic D5 kits are listed below. One comes in a rugged-duty box for protection and long-life in external mountings. The kits come with: Heater, 7-day timer, fuel system and necessary components for a typical truck installation. Hydronic D5 Boxed Unit w/ 7 Day Timer Hydronic D5 Unboxed w/ 7 Day Timer Use of an engine pre-heater reduces cold start wear on internal components, reduces stress on the starting/cranking system, and can help extend DOC/DPF regen and replacement cycles by reducing cold-start white smoke. COMBO KITS DIESEL AIR AND COOLANT HEATER PACKAGES In some markets the weather is cold enough that drivers may prefer to run the Airtronic D for cab heat and the Hydronic D5 for engine preheating. In this case the driver will typically use the D for a comfortable night s sleep and turn the engine pre-heater on about an hour before getting up ensuring a reliable engine start and quicker start of operation. Combo Kits are specially priced and include both the D with Digi-Max Controller and D5 with 7-Day timer along with the mounting components mentioned above. The most popular numbers for combo kits with Hydronic D5 w/7-day Timer & Airtronic D w/digi-max Controller are: Airtronic D with Digi-Max Controller and Hydronic D5 with EasyStart timer Airtronic D with Digi-Max controller and Boxed Hydronic D5 with EasyStart timer HEATER INSTALLATION TIPS For a time saving video showing a typical Class 8 truck installation for each of these products please visit the Eberspaecher website at and see the links along the right side of the main Downloads page.see your local dealer for special pricing on quantity purchases of money-saving Eberspaecher heaters.

3 PRODUCT CATALOGUE 05 QUICK-REFERENCE GUIDE INTRODUCTION PAGE On the following pages you will find the entire offering of Eberspaecher heaters, heater kits, control options and accessories. Below are some tips on how to best choose the products you are looking for. PAGE LAYOUT The Product Catalog is a complete listing of the products we sell. In the heater section, you can trace the heater you are considering straight across to the dots in the columns on the right side of the page. These columns have a header row showing the items offered - with the dots indicating which of them actually come in the kit being selected. In the accessory section, you trace the accessory across to the dots on the far right to see what heaters that component is used with. HEATER CHOICES Our heaters come in both and 4 Volt offerings and in Gasoline (B prefix) and Diesel (D prefix) models. When selecting a heater model, be sure to begin with the right voltage and fuel type for your application. The Basic heaters shown are just that, a bare heater, and are usually used as replacements. If a heater price seems too low, compared to other models, be sure it s not a basic kit. RECOMMENDED There are a variety of kits and components in the catalog that may look similar. When more than one item is listed, look for the label. This indicates that item is one of the more commonly sold products of those that are listed. However, we want to make sure you get the right pieces for the job so if you are in doubt please don t hesitate to call your local regional sales manager or our tech service department ( ) for assistance. EMISSIONS Eberspaecher offers more EPA Verified / CARB Compliant heater choices than any other manufacturer. Look for the EPA label when selecting a heater for specific applications. AIRTRONIC HEATER KITS Unless specified otherwise these kits are usually sold as complete with installation components. The variables are usually limited to multiple controller and fuel pickup choices. These are all noted in the kit description and in the columns on the right side of the page. HYDRONIC HEATER KITS Unless otherwise note these units are typically sold ala-carte with the heater kit, timer/controller and even installation kits purchased separately to provide maximum installation flexibility. Always check the description and the kit component listing in the columns on the right side of the page. CONTROLLERS Eberspaecher offers a variety of controllers for almost every heater model and application combination. The most popular air heater controller is the Digi-Max Controller with the 7-Day (truck) and Programmable (school bus) timers the most popular for coolant heaters. School bus and/or industrial applications using coolant heaters may also choose to include the Multi-Function Switch.

4 4 PRODUCT CATALOGUE 05 QUICK-REFERENCE GUIDE FUEL PICK-UP / FMP OPTIONS: Eberspaecher makes a number of fuel pickup and fuel pump mounting options to help streamline installations. Below you will find a summary of some of those choices. UNIVERSAL PICKUP Unless designated otherwise, Eberspaecher heater kits that show to have a fuel pickup tube come with our Universal Pickup. This offers the flexibility of a typical cut-the-tank installation or the ability to remove the center NPT fitting for installation in a NPT port on the fuel tank (if available). NO PICKUP - Kits marked No Pickup do not have a fuel pickup tube. A variety of pickup tubes, including those for specialty use or to be used with NPT compression fittings, are located in the fuel section. Choosing the right fuel pickup can save time and provide a custom installation. SPECIALTY KITS: Eberspaecher manufactures several specialty kits to provide the best heater life and maximum levels of reliability and safety for end-users. HIGH ALTITUDE Eberspaecher provides a number of options to get the best performance from units operating at higher altitudes where the air is thin and heaters tend to run rich. These include: A full heater truck kit - OR - a fuel metering pump adjusted for full-time high altitude operation or a plug-andplay module for leaning out fuel delivery. The latter two can be used to modify a standard heater kit for HA operation. All are geared toward heaters in applications spending longer amounts of time operating above 4,900 ft. VENT PICKUP Kits marked Vent Pickup come with a fuel pickup tube made for installation using the trucks fuel system vent port. EXTERNAL / INTERNAL FMP The Eberspaecher FMP s, or fuel metering pumps, can pull fuel 6 and push it approximately 0, thus the FMP needs to be located within 6 of the primary fuel source. Coolant heater kits with an External FMP typically are used when the heater is located more than 6 from the fuel source. BOXED: Kits marked Boxed means the heater comes installed in a rugged metal enclosure for protection and long-life. The box is usually frame rail mounted but can also be used in a variety of industrial or heavy equipment applications. Eberspaecher s large coolant heater models use a heavy-duty box and carries a direct replacement footprint for many legacy heaters in the field.

5 PRODUCT CATALOGUE 05 5 CONTENTS CHAPTER TITLE CONTENT PAGE I Contents Table of Contents 5 HEATERS AND KIT BREAKDOWN (Scope of Delivery) AIR HEATERS AIRTRONIC D, Truck Kits 7 AIRTRONIC D/D4, Basic Kits 8 AIRTRONIC D, Spare parts 9 AIRTRONIC D4 / B4 0 AIRTRONIC D4 / B4, Spare parts BLC compact AIRTRONIC B / D5 D8LC 4 ECHO 5 / ECHO 8 Cargo Kits 5 AIRTRONIC NG CNG Heater 6 COOLANT HEATERS HYDRONIC B / D5 SC 7 HYDRONIC B / D5 SC, Basic Kits 8 HYDRONIC B / D5 SC, Spare parts 9 Pick-Up Truck Kits (After Market) 0 HYDRONIC II B / D5 E / HYDRONIC II COMFORT HYDRONIC B / D5 S COMBO KIT - AIRTRONIC D and HYDRONIC D5 Truck Kit COMBO KIT - AIRTRONIC D and HYDRONIC D5 Boxed Truck Kit COMBO KIT - AIRTRONIC D4 and HYDRONIC D5 Truck Kit 4 HYDRONIC 0 / M, Spare parts 5 HYDRONIC M-II, Spare parts 6 HYDRONIC M-II, Basic Kits 7 E-Guardian 8 HYDRONIC L-II / 6 / 4 / 0 / 5 9 HYDRONIC M-II L-II Boxed Off Highways Kits 0 MOBILE FLEX-COOL MOBILE FLEX-COOL Accessories & Parts Accessories Parts Guide Timers and Controlers Table 4 Control Options and Timers 5-7 Testers, Adapters and Special Tools 8-9 Fuel System 40-4 Mounting Parts Bulk Wiring 47 Fuse Holders, Fuses and Breakers Terminals and Connectors 50-5 Power Converters V to 4V 54 Exhaust Ducting Coolant Pumps 69 Plumbing 70-7 Fuel System Guide 74 Ducting Rating Guide 75-85

6 6 PRODUCT CATALOGUE 05 NOTES:

7 PRODUCT CATALOGUE 05 7 AIRTRONIC DIESEL AIR HEATER - 7,500 BTU SCOPE OF DELIVERY Heater Harness Fuel System Ducting Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Manuals AIRTRONIC D - Carb Approved Basic Heater V with fuel pump - No installation parts Basic Heater 4V with fuel pump - No installation parts Eberspaecher Universal Installation Kit V and 4V AIRTRONIC D - Carb Approved HEATER WITH INSTALLATION KIT Truck Kit V w/ Digi-Max Controller w/ Universal pick up Truck Kit V w/ Digi-Max Controller, no fuel pick-up pipe Truck Kit 4V w/ Digi-Max Controller w/ Universal pick up pipe HIGH ALTITUDE COMPENSATION KITS - FOR UNRESTRICTED HEATER USE OVER 5000 FEET High altitude fuel pump High altitude compensator - Can not be used with heaters that have "H-Kit" on factory label High altitude sensor - Only use with heaters that show H-Kit on their factory label AIRTRONIC TRAINING KIT Airtronic D - with carrying case Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Grommets Ducting Clamps End Caps Clamps Nuts Exhaust Clamps Washers Exhaust Brackets 5mm Fuel Line Cable Ties Mounting Screws Routing Clamps Plastic Fuel Line.5mm Fuel Line Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

8 8 PRODUCT CATALOGUE 05 AIRTRONIC /4 DIESEL AIR - 7,500 BTU /,600 BTU SCOPE OF DELIVERY Heater Harness Fuel System Ducting Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Manuals AIRTRONIC D/D4 - Carb Approved BASIC KITS: D V Heater basic assembly D4 V Heater basic assembly D 4V Heater basic assembly D4 4V Heater basic assembly = Choose one of the options from below CONTROL OPTIONS DIGI-MAX Controller Day Timer Kit V Push/Pull Switch Programmable Timer w/lvd Programmable Timer w/lvd Dual Input Programmable Timer w/lvd Dual Outputs - Detached Push Button with 4" Leads FUEL PICKUP PIPE OPTIONS Fuel Pick-up Pipe mm with /" npt Fuel Pick-up Pipe mm 6 in Automotive Pick-up Pipe Fuel Pick-up Pipe mm w/ftng.5 in Double Pick-up mm id Dual Vent Fuel Pick-up Pipe mm D Ducting Options Straight Air Outlet Hood 60mm Air Outlet Hood 60mm D4 Ducting Options Straight Air Outlet Hood 90mm Air Outlet Hood 90mm

9 PRODUCT CATALOGUE 05 9 AIRTRONIC Diesel DIESEL AIR - 7,500 BTU Spare parts The parts shown are for the most common V model heater of this type - model #-, top right corner Blower Unit Control Unit Glow Pin Atomizer Screen Combo-Sensor (Flame / Overheat) Fuel Metering Pump Flexible Exhaust Tube 4mm Fuse 0A Blade Type Fuse 5A Digi-Max Controller Thermostat Integrated Fuel Filter

10 0 PRODUCT CATALOGUE 05 AIRTRONIC 4 DIESEL AIR HEATER -,600 BTU SCOPE OF DELIVERY Heater Harness Fuel System Ducting Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Manuals AIRTRONIC B4 GASOLINE Gasoline Basic Heater V with fuel pump AIRTRONIC D4 DIESEL - Carb Approved Basic Heater V with fuel pump - No installation parts Basic Heater 4V with fuel pump - No installation parts Universal Install Kits Eberspaecher Universal Installation Kit V and 4V AIRTRONIC D4 TRUCK KITS - Carb Approved HEATER WITH INSTALLATION KIT Truck Kit V with Digi-Max Controller Truck Kit 4V w/digi-max Controller AIRTRONIC B4 GASOLINE TRUCK KIT v with Digi-Max Controller AIRTRONIC 4 CARGO KITS Cargo Kit V with Thermostat x x = cargo bracket = exhaust with plate Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Ducting Clamps Clamps Nuts Washers 5mm Fuel Line Cable Ties Routing Clamps Plastic Fuel Line Grommets End Caps.5mm Fuel Line Exhaust Clamps Exhaust Brackets Mounting Screws Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

11 PRODUCT CATALOGUE 05 AIRTRONIC 4 DIESEL AIR HEATER -,600 BTU Spare parts The parts shown are for the most common V model heater of this type - model #-, top right corner Blower Unit Control Unit Glow Pin Atomizer Screen Combo-Sensor (Flame / Overheat) Fuel Metering Pump Flexible Exhaust Tube, 4mm Fuse 0A Blade Type Fuse 5A Digi-Max Controller Thermostat Integrated Fuel Filter

12 PRODUCT CATALOGUE 05 BLC compact Gasoline Air Heater 7,500 BTU SCOPE OF DELIVERY Heater Harness Fuel System Ducting Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Manuals BLC COMPACT Basic Heater volt with Fuel Pump Universal Installation Kit volt BLC Compact with Rheostat Switch HIGH ALTITUDE COMPENSATION KITS - FOR UNRESTRICTED HEATER USE OVER 5000 FEET Fuel M Pump High Alt B/DLC Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Ducting Clamps Clamps Nuts Washers 5mm Fuel Line Cable Ties Routing Clamps Plastic Fuel Line Grommets End Caps.5mm Fuel Line Exhaust Clamps Exhaust Brackets Mounting Screws Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

13 PRODUCT CATALOGUE 05 AIRTRONIC B5 GASOLINE AIR HEATER - 8,800 BTU AIRTRONIC D5 DIESEL AIR HEATER - 8,800 BTU SCOPE OF DELIVERY Heater Harness Fuel System Ducting Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Manuals AIRTRONIC B5 - GASOLINE Basic Heater V with fuel pump with outlet hood AIRTRONIC D5 - Carb Approved - DIESEL Basic Heater V with fuel pump with outlet hood Basic Heater 4V with fuel pump with outlet hood UNIVERSAL INSTALL KITS JE Universal Installation Kit V and 4V Eberspaecher Universal Installation Kit V and 4V AIRTRONIC D5 TRUCK KITS - Carb Approved - DIESEL Truck Kit V (no control) Truck Kit V w/thermostat CARGO KITS Cargo Kit V w/thermostat Does Not Include Heater Echo 5 Cargo Kit (See page ) HIGH ALTITUDE COMPENSATION KITS - FOR UNRESTRICTED HEATER USE OVER 5000 FEET Fuel M Pump 4V for = cargo bracket = exhaust with plate Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Ducting Clamps Clamps Nuts Washers 5mm Fuel Line Cable Ties Routing Clamps Plastic Fuel Line Grommets End Caps.5mm Fuel Line Exhaust Clamps Exhaust Brackets Mounting Screws Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

14 4 PRODUCT CATALOGUE 05 D8LC DIESEL AIR HEATER - 7,00 BTU NOTE: No installation kits available for this heater. D8LC Basic Heater volt INCLUDES: Control Unit Fuel Pump Rheostat Switch External Temperature Sensor Combustion Air Tube Shock Mounts Mounting Bracket (large) Mounting Bracket (small) Basic Heater 4 volt INCLUDES: Control Unit Fuel Pump Rheostat Switch External Temperature Sensor Combustion Air Tube Shock Mounts Mounting Bracket (large) Mounting Bracket (small) Accessories Harness Fuel Exhaust Controls External Harness 0 feet External Harness 5 feet Fuel line 5.0mm black rubber, suction side Fuel line.0mm white plastic, pressure side Fuel line connector piece.5mm for mm fuel line Fuel pick-up pipe 4mm Clamp 9mm for.5mm hose Clamp mm for 5mm hose Flexible stainless steel exhaust 4mm 5500 Exhaust clamp Exhaust end cap for 4mm Flexible air intake 0mm SPECIAL ORDER Thermostat volt Thermostat 4 volt External Temperature Sensor, extension harness Cargo Kit Echo 8 Cargo kit (see page ) Refer to the Accessories Section for ducting components and additional accessories.

15 PRODUCT CATALOGUE 05 5 ECHO CARGO KIT SCOPE OF DELIVERY ECHO 5 (AIRTRONIC D5 HEATER Nose Mount) INCLUDES: Mounting Box Mounting Bracket Exhaust shield Fuel metering pump and Mounting box DIGI MAX Controller with remote temp sensor Heater Harness Fuel lines Air Ducting Fuel Pickup pipe Lid ECHO 5 Box White ECHO 8 (D8LC Nose Mount) INCLUDES: Mounting Box Mounting Bracket Exhaust shield Fuel metering pump and Mounting box DIGI MAX Controller with remote temp sensor Heater Harness Fuel lines Air Ducting Fuel Pickup pipe ECHO 8 Mounting Box Base ECHO 8 Mounting Box Lid Shield SS Mounting Bracket Power Receptable Box Assy ECHO

16 6 PRODUCT CATALOGUE 05 AIRTRONIC NG CNG HEATER - 7,500 BTU SCOPE OF DELIVERY AIRTRONIC NG Basic Heater V (Operating pressure: 50 mbar or 0.75 PSI) Airtronic NG Installation Kit INCLUDE: Thermostat Harness High pressure regulator Low pressure regulator CNG 8mm steel pipe Stainless steel tubing ¼ Air ducting Exhaust pipe

17 PRODUCT CATALOGUE 05 7 HYDRONIC D5 SC DIESEL COOLANT HEATER - 7,00 BTU SCOPE OF DELIVERY If installation is more than 6 feet from the fuel tank, kits with external fuel pumps are required. Heater Harness Fuel System * Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit o Exhaust Pipe Intake Pipe Boxed Manuals HYDRONIC D5 SC - DIESEL Basic Heater volt Universal Installation Kit volt Universal Installation Kit volt w/relay Basic Heater volt with External Fuel Pump Universal Installation Kit volt Basic Heater 4 volt Universal Installation Kit 4 volt HYDRONIC D5SC (INTERNAL FMP) TRUCK KITS - DIESEL volt Kit volt Kit with 7 day timer volt Boxed Kit HYDRONIC D5SC (EXTERNAL FMP) TRUCK KITS - DIESEL volt Kit volt Kit with 7 day timer V Kit with FMP Pre-heater volt Boxed Kit volt boxed Kit with FMP Preheater HYDRONIC D5 SC OFF-HIGHWAY KITS - DIESEL 4 volt with External Fuel Pump Boxed 4 volt with External Fuel Pump HYDRONIC B5 SC - GASOLINE Basic Heater volt with external fuel pump Universal Installation Kit volt HYDRONIC B5SC TRUCK KIT - GASOLINE volt with External Fuel Pump HYDRONIC B5 SC AUTOMOTIVE PICK-UP KIT - GASOLINE volt with External Fuel Pump * HYDRONIC 4/5 SC COOLANT PUMP SERVICE KIT = includes blower relay connection * = harness has blower relay Refer to the Accessories Section for ducting components and additional accessories. For the addition of cab heat, refer to the Combo Truck Kits Section.

18 8 PRODUCT CATALOGUE 05 HYDRONIC D5 SC DIESEL COOLANT HEATER - 7,00 BTU SCOPE OF DELIVERY If installation is more than 6 feet from the fuel tank, kits with external fuel pumps are required. Heater Harness Fuel System * Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit o Exhaust Pipe Intake Pipe Boxed Manuals HYDRONIC D5 SC BASIC KITS: Heater Basic Assembly - V HYDRONIC D5SC (EXTERNAL FMP) TRUCK KITS - DIESEL Heater Basic Assembly - V HYDRONIC D5 SC OFF-HIGHWAY KITS - DIESEL Heater Basic Assembly FMP Out - 4 V HYDRONIC D5E H-II D5E H-II HYDRONIC Heater Basic Assembly - V HYDRONIC D5E H-II D5E H-II Boxed Basic Assembly - V = Choose one of the options from below CONTROL OPTIONS Timer 7 Day w/diagnostic Timer 7 Day Air + Brkt + Bezel EasyStart Timer Multi-Max F-000 Controller Programmable timer with LVD Programmable timer with LVD Dual Input Programmable timer with LVD Dual Output Switch Push Button with 4" Leads FUEL PICK-UP PIPE OPTIONS Fuel Pick-up Pipe mm WITH /" NPT Fuel Pick-up Pipe mm 6IN Automotive Pick-Up Pipe Fuel Pick-up Pipe mm w/ftng.5 in Double Pick-up mm ID Dual Vent Fuel Pick-Up Pipe mm

19 PRODUCT CATALOGUE 05 9 HYDRONIC 5 SC DIESEL COOLANT HEATER - 7,00 BTU Spare parts HYDRONIC 5 SC DIESEL COOLANT HEATER - 7,00 BTU W/EXTERNAL FUEL PUMP The parts shown are for the most common V model heater of this type - model #-, top right corner Combustion Air Blower Electronic Control Unit (HYDRONIC 4) Electronic Control Unit (HYDRONIC 5) Coolant Pump Glow Pin with Cable Fuel Metering Pump internal Fuel Metering Pump external Flame Sensor Overheat Sensor with Cable Fuse 5A Blade Type Flexible Exhaust Tube, 4mm Timer, 7-Day Programmable Timer, Volt Integrated Fuel Filter H FMP Pre-Heater (for heater with external FMP only) Spare parts shown are common for Hydronic heaters. Hydronic 5 Heaters used in ParkSmart + Max Power Systems may have a different control unit. Please refer to serial # on heater.

20 0 PRODUCT CATALOGUE 05 PICK-UP TRUCK KITS HYDRONIC D5 DIESEL COOLANT HEATER - 7,00 BTU SCOPE OF DELIVERY If installation is more than 6 feet from the fuel tank, kits with external fuel pumps are required. Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals PICK-UP TRUCK KITS (AFTER MARKET) DODGE KITS L with mini timer * GM DURAMAX KITS Frame dimensions not larger than 5mm high, 77mm wide Mini Timer and external FMP Right side mount UNIVERSAL PICK UP TRUCK INSTALLATION KIT D5E Diesel Pick Up Truck kit B5E Gasoline Pick Up Truck kit RELATED PARTS Blower Control Module /4V EasyStart T Controller * = harness has blower relay Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Grommets Ducting Clamps End Caps Clamps Nuts Exhaust Clamps Washers Exhaust Brackets 5mm Fuel Line Cable Ties Mounting Screws Routing Clamps Plastic Fuel Line.5mm Fuel Line For spare parts refer to Hydronic D5 listing on page 7 Refer to the Accessories Section for ducting components and additional accessories.

21 PRODUCT CATALOGUE 05 HYDRONIC II B/D5 E COOLANT HEATER - 7,00 BTU HYDRONIC II Comfort COOLANT HEATER - 7,00 BTU SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals HYDRONIC II D5 E - DIESEL Basic Heater V HYDRONIC II D5E TRUCK KIT - DIESEL V with External Water and Fuel Pump V Automotive installation kit Boxed V with External Water and Fuel Pump HYDRONIC II B5E - GASOLINE Basic Heater V V Automotive Kit JE Universal installation kit V HYDRONIC II COMFORT Basic Heater V Diesel Basic Heater V Gasoline JE Universal installation kit HYDRONIC B/D 5E HYDRONIC II Comfort

22 PRODUCT CATALOGUE 05 HYDRONIC B5 S GASOLINE COOLANT HEATER - 7,00 BTU HYDRONIC D5 S DIESEL COOLANT HEATER - 7,00 BTU SCOPE OF DELIVERY If installation is more than 6 feet from the fuel tank, kits with external fuel pumps are required. Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals HYDRONIC D5 S - DIESEL Basic Heater volt Basic Heater volt w/universal install kit Basic Heater 4 volt Universal Installation Kit 4 volt (Limited Stock) Basic Heater 4 volt Universal Installation Kit 4 volt HYDRONIC D5S TRUCK KIT - DIESEL volt with External Water and Fuel Pump volt with External Water and Fuel Pump with timer Boxed volt with water pump and fuel pump mounted inside box HYDRONIC D5S OFF-HIGHWAY KIT - DIESEL 4 volt with External Water and Fuel Pump HYDRONIC B5 S - GASOLINE Basic Heater volt with external water and fuel pump = includes blower relay connection

23 PRODUCT CATALOGUE 05 AIRTRONIC / HYDRONIC 5 Combo Kits DIESEL volt only SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals AIRTRONIC / HYDRONIC 5 SC - DIESEL Truck Kit INCLUDES: EasyStart Timer d Digi-Max Controller Truck Kit with External Fuel Pump INCLUDES: EasyStart Timer d Digi-Max Controller AIRTRONIC / HYDRONIC 5 S - DIESEL Truck Kit INCLUDES: EasyStart Timer d Digi-Max Controller Boxed Truck Kit INCLUDES: EasyStart Timer d Digi-Max Controller AIRTRONIC / HYDRONIC 5 E - DIESEL Truck Kit No Timer d Digi-Max Controller Boxed Truck Kit No Timer d Digi-Max Controller d = double fuel Pick-up pipe Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

24 4 PRODUCT CATALOGUE 05 AIRTRONIC 4 / HYDRONIC 5 Combo Kits DIESEL Volt only SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals AIRTRONIC 4 / HYDRONIC 5 - Carb Approved Truck Kit INCLUDES: EasyStart Timer d Digi-Max Controller Boxed Truck Kit INCLUDES: EasyStart Timer d Digi-Max Controller

25 PRODUCT CATALOGUE 05 5 HYDRONIC 0 / M DIESEL COOLANT HEATER -,400 BTU SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals HYDRONIC 0 / M Basic Heater volt with Fuel Pump Universal Installation Kit volt Basic Heater 4 volt with Blinkcode Universal Installation Kit and 4 volt HYDRONIC 0 / M - BOXED KITS Boxed volt with Internal Fuel Pump (max. 6ft. of fuel line) Boxed volt with External Fuel Pump Boxed 4 volt Boxed 4 volt with External Fuel Pump HYDRONIC M DIESEL COOLANT HEATER -,400 BTU - 4V Spare parts Combustion Air Blower Flame Sensor Overheat Sensor Temperature Sensor Sensor O-Ring Control Unit Fuse 0A Blade Type Coolant Pump Coolant Pump O-Ring Fuel Metering Pump Flexible Exhaust Tube, 0mm Fuel Hose,.5mm Fuel Hose, 5 x mm Black Rubber Fuel Line,.0mm Clear Plastic Fuel Line,.5mm Black Plastic Clamp 9mm Clamp mm Cable Tie, 97mm Timer, 7-Day Programmable Timer, Volt Integrated Fuel Filter Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Ducting Clamps Clamps Nuts Washers 5mm Fuel Line Cable Ties Routing Clamps Plastic Fuel Line Grommets End Caps.5mm Fuel Line Exhaust Clamps Exhaust Brackets Mounting Screws Refer to the Accessories Section for ducting components and additional accessories. For the addition of engine preheat, refer to the Combo Truck Kits Section.

26 6 PRODUCT CATALOGUE 05 HYDRONIC M-II SERIES: 7,00,,450, 4,000 BTU - CARB APPROVED SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals HYDRONIC 0 / M HYDRONIC M8 biodiesel volt HYDRONIC M8 biodiesel 4 volt HYDRONIC M0 volt HYDRONIC M0 4 volt HYDRONIC M volt HYDRONIC M 4 volt HYDRONIC M volt Boxed Kit HYDRONIC M 4 volt Boxed Kit HYDRONIC M volt Boxed Kit w/high Capacity Pump HYDRONIC M 4 volt Boxed Kit w/high Capacity Pump UNIVERSAL INSTALLATION KITS Eberspaecher Universal Install V with diagnostic connection Eberspaecher Universal Install 4V with diagnostic connection * = Harness has blower motor relay HYDRONIC M8 V DIESEL COOLANT HEATER - 7,00 BTU HYDRONIC M8 4V DIESEL COOLANT HEATER - 7,00 BTU HYDRONIC M0 V DIESEL COOLANT HEATER -,450 BTU HYDRONIC M0 4V DIESEL COOLANT HEATER -,450 BTU HYDRONIC M V DIESEL COOLANT HEATER - 4,000 BTU HYDRONIC M 4V DIESEL COOLANT HEATER - 4,000 BTU Spare parts ECU / Blower MII 0-4 V Burner Casing for Heat Exchanger Water Pump Volt Water Pump 4 Volt Flame Sensor Glow Plug Volt Glow Plug 4 Volt Cable Harness Temperature Sensor Plastic Cover Seal for Combustion Chamber O-Ring (9.8 mm x. mm) O-Ring (7.07 mm x.5 mm) Sensor Spring Atomizing Screen Hose Clip Timer, 7-Day Programmable Timer Volt Fuel Pump Screen Fuel Meter Pump volt Fuel Meter Pump 4 volt

27 PRODUCT CATALOGUE 05 7 HYDRONIC M-II SERIES: 4,000 BTU - CARB APPROVED SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals M-II BASIC KITS: HYDRONIC M volt, Basic assambly HYDRONIC M 4 volt, Basic assambly HYDRONIC M volt Boxed Kit, Basic assambly HYDRONIC M 4 volt Boxed Kit, Basic assambly = Choose one from the below options CONTROL OPTIONS TIMER 7 DAY W/DIAGNOSTIC AIR TIMER 7DAY AIR + BRKT + BEZEL EASY START TIMER MULTI MAX F-000 CONTROLLER PROGRAMMABLE TIMER WITH LVD PROGRAMMABLE TIMER WITH LVD DUAL INPUT PRO. TIMER W/LVD DUAL OUTPUT SWITCH Push Button with 4" Leads FUEL PICKUP PIPE OPTIONS FUEL PICK UP PIPE 4MM WITH / NPT FUEL PICK UP 4MMXINCH W/RING PICK UP PIPE 4MMIDX6IN FUEL PICK-UP 4MMX6 PIPE FUEL PIPE WITH VENT 4MM ID IN

28 PRODUCT CATALOGUE 05 E-Guardian DIESEL / WATER SCOPE OF DELIVERY Boxed Manuals Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe 8 BTU Boxed D5 E-Guardian V Kit 7,00 BTU Boxed D5E H-II E-Guardian V Kit 7,00 BTU Boxed D5 E-Guardian V New York Kit 7,00 BTU Boxed M-II KW Heater V Kit 4,000 BTU Boxed M-II KW Heater V New York Kit 4,000 BTU E-Guardian HYDRONIC D5 KITS - Carb Approved E-Guardian HYDRONIC M-II KITS - Carb Approved Spare Parts: E-Guardian Coolant Pump E-Guardian Replacement Heater Hardware Kit INCLUDES: Fuel System INCLUDES: Fuel Clamps Ducting Clamps Nuts Washers Cable Ties Routing Clamps Grommets End Caps Exhaust Clamps Exhaust Brackets Mounting Screws For spare parts refer to the Hydronic D5 listing on page, and the Hydronic M-II refer to page Refer to the Accessories Section for ducting components and additional accessories. Clamps 5mm Fuel Line.5mm Fuel Line.5mm Fuel Line

29 PRODUCT CATALOGUE 05 9 HYDRONIC L-II SERIES: 55,000, 8,000, 0,000, 0,000 BTU SCOPE OF DELIVERY HYDRONIC L 6 Basic Heater 4V HYDRONIC L 4 Basic Heater 4 volt HYDRONIC L 4 Compact Water pump Flowtronic 5000 and fuel filter pre-assembled HYDRONIC L 0 Basic Heater 4 volt HYDRONIC L 0 Compact Water pump Flowtronic 5000 and fuel filter pre-assembled HYDRONIC L 5 Basic Heater 4 volt HYDRONIC L 5 Compact Water pump Flowtronic 5000 and fuel filter pre-assembled Heater HL-0 4V Van Hool ACCESORIES HARNESS Universal Harness Compact Heater Harness FUEL Filter kit for basic kit Nipple and Nut Connectors for compact version ( required) Fuel Line 5.0mm black rubber Clamps mm Fuel Pick-up with Return L-II Filter Base and Bracket EXHAUST Flexible Stainless Steel Exhaust Tube 70mm Muffler Clamp Exhaust Elbow (70mm exhaust) D0 / D PUMPS Coolant Pump 4volt (5,000 L/hr) Flowtronic Coolant Pump 4 volt (6,000 L/hr) CONTROLS Push / Pull Switch 4 volt (supplied with harness) Day Timer Kit 4 volt Day Timer Kit 4 volt with Bezel and Mounting Bracket Bezel and Mounting Bracket for 7-day timer V TO 4V POWER CONVERTER KITS Hydronic 6, 4, 0, 5 with/without coolant pump When using Artic Fox Systems, be sure and specify heaters with high capacity pumps.

30 0 PRODUCT CATALOGUE 05 HYDRONIC M-II OFF HIGHWAY KITS HYDRONIC L-II OFF HIGHWAY KITS SCOPE OF DELIVERY Heater Harness Fuel System Coolant Hose Mounting Bracket Control Options / Timers Fuel Pickup Pipe Hardware Kit Exhaust Pipe Intake Pipe Boxed Manuals M-II OFF HIGHWAY HYDRONIC M-II Boxed Off-Highway Assembly V L-II OFF HIGHWAY HYDRONIC 6 L-II Boxed Off-Highway Assembly V * HYDRONIC 6 L-II Boxed Off-Highway Assembly 4V * HYDRONIC 4 L-II Boxed Off-Highway Assembly V * HYDRONIC 4 L-II Boxed Off-Highway Assembly 4V * HYDRONIC 0 L-II Boxed Off-Highway Assembly V w/6000 L pump * HYDRONIC 0 L-II Boxed Off-Highway Assembly 4V w/6000 L pump * HYDRONIC 5 L-II Boxed Off-Highway Assembly V w/6000 L pump * HYDRONIC 5 L-II Boxed Off-Highway Assembly 4V w/6000 L pump * Fuel Controls Hose Fuel 5 x mm black rubber FUEL PICK UP PIPE 4MM WITH /" NPT Clamp mm * See Control Options and Timers in accessories section * = Mounting holes on base. No mounting hardware included Packaged for Off-Highway and oilfield applications and 4 volt options Eliminate cold starts Minimize diesel exhaust emissions Rugged, compact Versatile fluid pre-heating Standard with pre-heated nozzle

31 PRODUCT CATALOGUE 05 MOBILE FLEX-COOL SCOPE OF DELIVERY TYPE Mobile Flex-Cool 5F STANDARD Mobile Flex-Cool 8F STANDARD Mobile Flex-Cool 4F STANDARD Mobile Flex-Cool F STANDARD Mobile Flex-Cool 7C STANDARD Mobile Flex-Cool 7F STANDARD Mobile Flex-Cool 87C STANDARD Mobile Flex-Cool 87F STANDARD Mobile Flex-Cool 90C STANDARD Coming soon Mobile Flex-Cool 90F STANDARD Coming soon Mobile Flex-Cool 4C STANDARD Mobile Flex-Cool 4F STANDARD Mobile Flex-Cool 5FH PHARMA Mobile Flex-Cool 8FH PHARMA Mobile Flex-Cool 4FH PHARMA Mobile Flex-Cool FH PHARMA Mobile Flex-Cool 7CH PHARMA Mobile Flex-Cool 7FH PHARMA Mobile Flex-Cool 87CH PHARMA Mobile Flex-Cool 87FH PHARMA Mobile Flex-Cool 90CH PHARMA Coming soon Mobile Flex-Cool 90FH PHARMA Coming soon Mobile Flex-Cool 4CH PHARMA Mobile Flex-Cool 4FH PHARMA

32 PRODUCT CATALOGUE 05 MOBILE FLEX-COOL ACCESSORIES & SPARE PARTS ACCESSORIES FOR MODEL # Wire shelf 7 (C&F) Wire shelf 87 (C&F) Uprights kit 4 (C&F) Wire shelf 4 (C&F) Trolley 7 (C&F) Trolley 87 (C&F) Pallet base 87 (C&F) Tie-down kit 7 (C&F) & 87 (C&F) In-Cab display 87 (C&F) & 4 (C&F) Plastic strip curtain kit 7 (C&F) Plastic strip curtain kit 87C Single Pallet Bar (one side) 4(C&F) Pallet base kit (two bars plus rivots) 4(C&F) Front Door Plastic Strip Curtain kit 4(C&F) Side door plastic strip curtain kit 4(C&F) Shelf Assembly Kit (Stand-Alone) 4(C&F) Single Shelf Kit (For ) 4(C&F) SPARE PARTS FOR MODEL # DC cord USA 6mm 7N, 87N DC cord USA 0mm 7F, 87F, 4 (C&F) A / 6mm DC connectors kit (5x) On fridges, 54000/ A /0mm DC connectors kit (5x) / A fuse for DC cord 54000/0 (0x) 7N, 87N A fuse for DC cord /0 (0x) 7F, 87F, 4 (C&F) AC cord USA All models Rectifier 00-40Vac Hz> Vdc All models Door gasket 7 (C&F) Door gasket 87 (C&F) Front door gasket 4 (C&F) Side door gasket 4 (C&F) Latch kit (stainless steel /plastic) All models Carel ir digital controller All models Secop BD50F compressor 7C, 87C Secop DC electronic for BD50F 7N, 87N Secop BD80F compressor 7F, 87F, 4C Secop DC electronic for BD80F 7F, 87F, 4C Secop BD0CL compressor 4F Secop DC single electronic for BD0CL 4F x0x5 4V fan 4C x0x5 V fan 00 mm wire All models Main switch Relay V 40A 4F Fuse holder (5x) All models A fuse (0x) A fuse (0x) A fuse (0x)

33 PRODUCT CATALOGUE 05 ACCESSORIES PARTS GUIDE CHAPTER TITLE CONTENT PAGE PARTS GUIDE Timers and Controlers Table 4 Control Options and Timers 5-7 Testers, Adapters and Special Tools 8-9 Fuel System 40-4 Mounting Parts Bulk Wiring 47 Fuse Holders, Fuses and Breakers Terminals and Connectors 50-5 Power Converters V to 4V 54 Exhaust Ducting Coolant Pumps 69 Plumbing 70-7 Fuel System Guide 74 Ducting Rating Guide AIRTRONIC AIRTRONIC BLC compact 80-8 AIRTRONIC D8LC DRIVING THE MOBILITY OF TOMORROW

34 4 PRODUCT CATALOGUE 05 TIMERS AND CONTROLLERS AVAILABLE FUNCTIONS DIGI-MAX EASY START TIMER PROGRAMABLE 7 DAY MULTI-FUNCTION CONTROLLER TIMER TIMER SWITCH Programmable Timer Multiple Starts - Day / Week Ambient Air Temp Sensor Cabin temp AVAILABLE Diagnostic Code Retrieval sensor Standard Fan Mode 0-Hour Automatic Shutoff hour max. Manual Start Mode programmed run time Program Memory Programmable LVD Accepts External Inputs AVAILABLE AIR HEATERS COOLANT HEATERS

35 PRODUCT CATALOGUE 05 5 AIR HEATERS CONTROL OPTIONS AND TIMERS AIRTRONIC D AIRTRONIC D4 BLCC / BLCC AIRTRONIC D5 B5 D8LC HYDRONIC 4/5 HYDRONIC II 5E HYDRONIC 0 / M HYDRONIC M-II 8/0/ HYDRONIC 6/4/0/5 AIR HEATERS Digi-Max Controller with Diagnostic V & 4V Thermostat volt Thermostat 4 volt Thermostat Harness (4.6M or 5 feet) Day Timer with Diagnostics and 4 volt Day Timer Kit Rheostat Switch volt Rheostat Switch 4 volt Thermostat Switch Harness (4.6M or 5 feet) Thermostat Bunk Relay Kit volt for Heat Exchanger Blower Thermostat only (On/Off)

36 I AUTO O RUN P P M P...7 h m 6 PRODUCT CATALOGUE 05 HYDRONIC HEATERS CONTROL OPTIONS AND TIMERS AIRTRONIC D AIRTRONIC D4 BLCC / BLCC AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC II 5E HYDRONIC 0 / M HYDRONIC M-II 8/0/ HYDRONIC 6/4/0/5 COOLANT HEATERS Multi-Max F000 with PC Programmability & Diagnostic & 4 V T * Multi-Max F000 with PC Programmability, Diagnostic & Digital Display & 4 V T * Programmable Timer (No Diagnostic) V V R 7-Day Timer with Diagnostics and 4 volt T * 7-Day Timer Kit T * 7-DAY TIMER ACCESSORIES Complete Bracket Kit with Cosmetic Bezel and Bracket Housing for 7-Day Timer Replacement Bulbs volt (5/bag) Replacement Bulbs 4 volt (5/bag) Programmable Timer with LVD Programmable Timer with LVD, Dual Input Programmable Timer with LVD, Dual Outputs-Detached Push button with 4 leads to be used with detached timer T = Can only be used as timer. Diagnostic not compatible * = Limited Diagnostic Function

37 PRODUCT CATALOGUE 05 7 HYDRONIC HEATERS CONTROL OPTIONS AND TIMERS AIRTRONIC D AIRTRONIC D4 BLCC / BLCC AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC II 5E HYDRONIC 0 / M HYDRONIC M-II 8/0/ HYDRONIC 6/4/0/5 EasyStart Timer + Braket + Bezel EasyStart Timer EasyStart T Controller L L Remote Temperature Sensor (To be used as air heater's external temperature sensor ONLY) Controller Temperature Sensor (To be used with 7-Day Timer or EasyStart T only) Extension Harness for DLC (80) and DLC Controller Temperature Sencor (To be used with Easy Start Timer and Easy Start Call) CommandCall Remote Control (works over cell phone network. Needs SIM card.) EasyStart Call (works over cell phone network, needs SIM card.) * EasyStart Call single part Button * Espar Satellite Heater Controller Espar Cellular Heater Controller C o m m a n d C a l l GRIP (Governor to Reduce Idle and Pollution) Idle Management System Part number to be determined by Vehicle Identification Number (VIN) Demo Screen w/plug-in Charger Please visit and select "Grip Idle Management System" Push / Pull Switch volt Push / Pull Switch 4 volt Replacement Bulb volt Replacement Bulb 4 volt L = Limited Use * = Works for heater with H-kit label

38 8 PRODUCT CATALOGUE 05 TESTERS / ADAPTERS / SPECIAL TOOLS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II HYDRONIC 5E All adapters used with Diagnostic Unit and Edith EDITH Basic - Adapter for computerized diagnostic (includes USB to serial adapter) Additional USB to Serial Adapter (For computers without serial port) to 6 pin adapter AIRTRONIC diagnostic connector Eberspaecher Universal Diagnostic Tool (EUDT) # Diagnostic Fault Code Retriever Tester Adapter Tester Adapter (Works with S/SC Heaters) Tester Adapter (Round) Tester Adapter (Used with Old Diagnostic unit) Tester Adapter (Square) Tester Adapter 8pin to 6pin Tester Adapter 8pin to 6pin Tester Adapter Tester Adapter (Works with S/SC and Z Heaters) Tester Adapter Tester Adapter Tester Adapter Tester Adapter (Park Smart - Heater: [5 509] with Round 4-Pin Connector) Tester Adapter Hydronic 5E * Cable harness with diagnostic connector - EasyStart Call * EG-II Diagnostic Adaptor Harness Example of hook-up Note: The latest version of software (EDITH) must be downloaded from: #= For frequently diagnostic, use EDITH Basic * = Not tested

39 PRODUCT CATALOGUE 05 9 TESTERS / ADAPTERS / SPECIAL TOOLS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Terminal Removal Tool.6mm Terminal Removal Tool.8mm Wire Crimper Fuel Line Cutter Brass Glow Plug Brush AIRTRONIC D Demo Kit volt

40 40 PRODUCT CATALOGUE 05 FUEL SYSTEM Refer to Fuel System Guide on page 66, to help plan your fuel system. AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M / M-II HYDRONIC 6/4/0/5 Single Pick-up Pipe.0 mm Universal (Drill or /4 NPT fitting) (66 cm or 6 ) Single Pick-up Pipe.0 mm (66 cm or 6 ) Double Pick-up Pipe.0 mm (56 cm or ) Double Pick-up Pipe.0 mm (/ NPT) (66 cm or 6 ) Fuel Pick-up pipe mm W/FTNG (59.5 cm or.5 ) - Vent fitting / NPT Dual Vent Fuel Pick-up pipe.0 mm (6 cm or 6 ) - Vent fitting / 4 NPT Fuel Pick-up pipe.0 mm with Ring Fitting (66 cm or 4 ) Single Pick-Up Pipe 4.0 mm universal (Drill or /" NPT fitting) (66 cm or 6 ) Single Pick-up Pipe 4.0 mm (6 cm or 4 ) + Ring Fitting Single Pick-up Pipe 4.0 mm (4 cm or 6 ) Single Pick-up Pipe 4.0 mm (66 cm or 6 ) Fuel Pick-up pipe 4 mm W/FTNG 9.5" - Vent fitting / NPT Single Pick-up Pipe 4.0 mm with Return (6 cm or 4 ) Compression Fitting /4 NPT Compression Fitting /8 NPT Compression Fitting / NPT Compression FTNG /4 NPT Compression FTNG 9/6 w/o-ring Rubber Seal Ring for Fuel Pick-up Pipe Automotive Fuel Pick-up Assembly (48 cm or 8.8 ) Black Plastic Fuel Line.0mm ID per mtr White Plastic Fuel Line.5mm ID per mtr White Plastic Fuel Line.0mm ID per mtr Black Rubber Fuel Line.5mm ID per mtr Black Rubber Fuel Line 5.0mm ID per mtr no graphic Fuel Line Adapter.5mm to 5mm

41 PRODUCT CATALOGUE 05 4 FUEL SYSTEM Refer to Fuel System Guide on page 66, to help plan your fuel system. AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Clamp 7mm (used with ) Clamp 9mm (used with ) Clamp 0mm (used with ) Clamp mm (used with ) Clamp mm Clamp 4mm Fuel Filter Fuel Screen Plastic Fuel Tank (0L or.6 gal - Blue) Plastic Cap Plastic Fuel Filter Measuring cylinders 0 ml

42 4 PRODUCT CATALOGUE 05 FUEL SYSTEM Refer to Fuel System Guide on page 66, to help plan your fuel system. AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Clamp 4mm for Fuel Metering Pump FMP Holder for Noise Reduction (small pumps) FMP Holder for Noise Reduction (large pumps) Fuel Metering Pump Holder Fuel Connector Nipple and Nut Plastic Fuel Filter (installed in front of fuel metering pump) FMP Bracket

43 PRODUCT CATALOGUE 05 4 FUEL SYSTEM Refer to Fuel System Guide on page 66, to help plan your fuel system. AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Bango fitting 8mm Fuel T-piece d=4mm, D=8mm 6 55 Fuel T-piece d=6mm, D=6mm 6 50 Fuel T-piece d=6mm, D=8mm 6 5 Fuel T-piece d=6mm, D=0mm 6 5 Fuel T-piece d=6mm, D=mm 6 5 One Way Check Valve 6mm One Way Check Valve 8mm Auxiliary fuel Pump 4V Bango fitting 8mm ( required) Hollow bolt 8mm ( required) Copper seal 8mm (4 required) 6 0 Pressure Reducer

44 44 PRODUCT CATALOGUE 05 MOUNTING PARTS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Mounting Plate with Seal Side Frame Mounting Tray for Boxed Heaters Cargo Bracket Cargo Bracket Support Angle Mounting Bracket Mounting Bracket Saddle Bracked Mounting Bracket (model 5 7 / 8 / 9 / 57) = E-Guardian

45 Eberspächer PRODUCT CATALOGUE MOUNTING PARTS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Mounting Bracket for Coolant Pump Mounting Bracket Box Base with shock mounts Box Lid Box base Lid Hydronic 5 Box Base Hydronic 5 Box Lid Also requires: Silicone Seal - Exhaust Grommet Harness Grommet Fuel Additional bulk head fitting required Lid Hydronic 5 Box - IC Corp H-II D5S Enclosure Lid L Enclosure Lid M-II With Albany Lid = E-Guardian

46 46 PRODUCT CATALOGUE 05 MOUNTING PARTS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Metal Angle Bracket for Fuel Metering Pump C Clamp 0mm C Clamp 5mm (for mm Exhaust/Air Intake) C Clamp 8mm (for 4mm Exhaust) C Clamp 4mm (for 0mm Exhaust) C Clamp 4mm (for large Fuel Metering Pumps) C Clamp 50mm Metal / Rubber Shock Mounts 8mm H, Hex Body mm H, Round Body, M inch H, Round Body, 5/6 x 8 NC mm H, Round Body, M

47 PRODUCT CATALOGUE BULK WIRING AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Bulk Wiring 8ga - Core Red, Brown per ft. 0ga - Core Red per ft. 0ga - Core Red, Brown per ft. ga - Core Red, Brown per ft. 4ga - Core Red, Brown per ft. 6ga - Core Green, Brown per ft. 8ga - Core Green, Brown per ft. 8ga - Core Red, Brown, Yellow per ft. 8ga - 4 Core Red, Brown, Yellow, Blue per ft. 8ga - 6 Core Red, Brown, Yellow, Blue, Grey, Black per ft. 8ga - 7 Core Red, Brown, Yellow, Blue, Grey, Brown w/white stripe, Grey w/red stripe per ft. no graphic

48 48 PRODUCT CATALOGUE 05 FUSE HOLDERS, FUSES, BREAKERS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Holder for Ceramic Fuse with 6 AMP Fuse Ceramic 5 AMP Fuse Water-proof Fuse Holder Cover Bussman BAF 0 AMP Fuse Fuse T6 AMP for Thermostat BUSS FUSE BAF-0 Packard ATC Fuse Holder with Terminals Base, Fuse Holder Cover, Fuse Holder Terminal 0997L ATC AMP Fuse ATC 5 AMP Fuse ATC 0 AMP Fuse ATC 5 AMP Fuse ATC 0 AMP Fuse ATC 5 AMP Fuse ATC 0 AMP Fuse

49 PRODUCT CATALOGUE FUSE HOLDERS, FUSES & BREAKERS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Breaker 0 Amp (D7WB) Breaker 5 Amp (D5WB-oldstyle) Fuse Holder Base Fuse Holder Cover Fuse Holder Kit 5A, 5A, 5A INCLUDES: Fuses and Terminals Relay 4 volt (DL/DL/V7S/DW)

50 50 PRODUCT CATALOGUE 05 TERMINALS AND CONNECTORS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II 0ga - ga Female, Tabs ga - 8ga Female, Tabs Terminal Fuse Holder Flat Terminal Mini Terminal, AWG Flat Terminal ga - ga Female, No Tabs ga - 8ga Female, No Tabs ga - ga Male ga - 8ga Male Mini Terminal, AWG Terminal with Tab, AWG Terminal with Sensor FE Mini Terminal, AWG Terminal 0997L Terminal with Sensor MALE Ring Terminal (/8 ) AWG Socket AWG Deutch Connector AWG 8 Pin Seal Plug Socket Connector, Female DTHD-04-8P 5670 Connector, Male DTHD-06-8S 5670 Deutch Connector Power Pin AWG

51 PRODUCT CATALOGUE 05 5 TERMINALS AND CONNECTORS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Rubber Boot for Fuel Metering Pump 0 0 Plug and Socket Connector Socket Housing, Male Pin T Socket Housing, Female Pin T Socket Housing, Female 4 Pin Socket Housing, Female 6 Pin Socket Housing, Female 8 Pin 06 0 Terminal, Male AWG Socket Housing, Male 4 Pin Socket Housing, Male 6 Pin Socket Housing, Male 8 Pin Terminal, Female AWG

52 5 PRODUCT CATALOGUE 05 TERMINALS AND CONNECTORS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II Socket Housing, Female Pin for Sensor Socket Housing, Male Pin for Sensor Socket Housing, Pin with Spring (FMP Connection) Mini Terminal, Female AWG Socket Housing M Stribel Control 06 9 Plug for 06 9 Stribel Fuel Metering Pump Housing Kit INCLUDES: terminals and seals. Hydronic 4/5 Main harness connector Kit

53 PRODUCT CATALOGUE 05 5 TERMINALS AND CONNECTORS AIRTRONIC D AIRTRONIC D4 BLC compact BLC compact AIRTRONIC D5 D8LC HYDRONIC 4/5 HYDRONIC 0 / M HYDRONIC 6/4/0/5 HYDRONIC M-II 7 day timer pin connector housing 06 9 Mini terminal, female AwG Hydronic M square connector housing 06 9 Hydronic M square connector w/pins Mini terminal stribel AwG EasyStart Call / EasyStart Timer - Single part electrical connection parts

54 54 PRODUCT CATALOGUE 05 POWER CONVERTERS V TO 4V Power Converter W V to 4V Power Converter Asmbly V to 4V Power Harness for Power Converter W Heat sink no graphic