Food and Beverage Industry Table of Contents

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2 Food and Beverage Industry Table of Contents Actuators and Control Systems Ball Valves Butterfly Valves Check Valves Control Valves Hygienic Process Equipment Knife Gate Valves Pressure and Vacuum Relief Valves Sampling Systems Steam Traps Service Operations Process Diagrams Brewhouse Operation Fermenting (includes Aeration, Cooling, and Starting) Cheese Plant Production Process Milk Treatment Plant (Pasteurized Milk) Orange Juice Production Soft Drink Production

3 Actuators and Control Systems Avid, Biffi, Keystone and Morin Type Design Standard Form Materials Service Sizes Multi-turn, Quarter-turn, Linear Electric, Pneumatic, Hydraulic ASME, DIN Forged, Cast, Fabricated Aluminum, Carbon Steel, Alloy Steel ESD, On-Off, Turbine Trip, Modulating / thru 60 inches Biffi ICON - Intelligent, non-intrusive, multi-turn electric actuator. Avid ZR Plus - Integrated monitoring and control of automated valves in a single, NEMA/FM approved package for general purpose and intrinsically safe applications. Keystone 50 Butterfly Valve/ 57 Actuator/78 Control Head - Sanitary butterfly valve with vertical stainless steel actuators and electronic control heads. Keystone Figure Electric actuator for quarter-turn valves. For output torques to 5,00 lb.in. Avid SmartCal-NB - Intelligent positioner allowing for AutoCal keypad calibration and optional HART communications capability. On-site diagnostic information is standard. Avid K-BLOCK - The K-BLOCK is a low profile, hermetically sealed proximity switch designed to operate in washdown environments. The low profile makes it ideal for confined piping spaces such as manifolds and piping headers. Brewhouse Operation (see page ): thru 5 Fermentation (see page 5): thru Cheese Production Process (see pages 8-9): thru Morin MRP - A comprehensive range of pneumatic actuators, providing compact, reliable and economical powered operation for all types of quarter-turn valves. The MRP is also available in a model MRS which incorporates our SNP (special nickel protection) that protects the internal and external finish of the actuator from harsh washdown chemicals. Morin Series B - Ductile Iron/Stainless Steel Quarter-turn, Spring Return and Double Acting Actuators. Output torques to 8,000 lb.in. Morin Series S - Stainless Steel Spring Return and Double Acting Pneumatic Quarter-turn Actuators. Output torques to 8,000 lb.in. Milk Treatment Plant (see pages - ): thru 7 Orange Juice Production (see page 6): thru 6 Soft Drink Production (see page 7): thru 6

4 Ball Valves MCF Type Three-piece Design Two-way, Three-way Standard ASTM, ANSI, DIN, ASME BPE Form Cast, Forged Materials Stainless Steel, High Alloy, Carbon Steel Pressure Class ANSI Class 50 thru 600 Sizes / thru 0 inches Temperature Range -5 F to +650 F MCF Tank Bottom - Designed and engineered to give fast, unrestricted drainage of tank media. MCF and Actuator with SNP (Special Nickel Protection) - Protects against caustic washdown. MCF Clean-In-Place - With purge ports for in-line cleaning; available in Steam, Micro-Clean and Tank Bottom configurations. Fermentation (see page 5): thru Cheese Production Process (see pages 8-9): thru Milk Treatment Plant (see pages - ): thru 7 Orange Juice Production (see pages - ): thru 6 MCF TrueTube - Internal dimension of the ball and tube type end pieces match tubing size; finishes to 5RA. MCF Micro-Clean - Diverter and three-way applications

5 Butterfly Valves Keystone, NeoTecha and Vanessa Type Flanged, Lug, End-of-Line Design High-Performance, Triple Offset, Elastomer Resilient Seated, Polymer Lined Standard ASTM, ANSI, DIN Materials Stainless Steel, High Alloy, Carbon Steel Pressure Class ANSI Class 50 thru 500 Sizes / thru 0 inches Temperature Range -0 F to +000 F (Rotary Process, -5 F to +500 F) Keystone 06 - Double flange, large diameter butterfly valve ( thru 8 ). Keystone 60/60 - A heavy duty elastomer resilient seated butterfly valve, which utilizes a cartridge design seat liner for bi-directional drop-tight shut-off between flanges or as end of line service at full pressure rating. Keystone K-LOK - Double offset disc design with a variety of polymer seat materials provides high cycle bi-directional drop-tight shut-off for ANSI 50 and 00 pressure classes between flanges or as end of line service. Keystone 990/90 - Thin disc profile with a triple function elastomer or polymer seat liner provides bi-directional droptight shut-off while isolating the valve body and stem from the line media. Brewhouse Operation (see page ): thru 5 Fermentation (see page 5):,, Cheese Production Process (see pages 8-9):,, 5, 7,,, 5-7, 9 - Orange Juice Production (see page 6): thru 6 Soft Drink Production (see page 7):,, 6 NeoTecha Teflon Lined - An upper and lower set of belleville springs keeps the two sealing surfaces together, resulting in a superior stem seal. Vanessa QTF Torque-seating action ensures continuous bi-directional, zero leakage performance.

6 Check Valves Gulf, Hovap, Keystone and Prince Type Non-Return Design Piston, Swing, Tilting Disc, Wafer Standard ASME, DIN, BS, API Form Cast, Forged Materials Carbon Steel, Alloy Steel, Stainless Steel Pressure Class ANSI Class 5 thru 500 Sizes / thru 7 inches Temperature Range -0 F to +00 F Prince 85 - Large diameter wafer swing disc check valve which provides smooth action during reverse flow conditions with or without weights, levers or damper options. Hovap F605 - A compact, stainless steel, hygienic, non-return valve. Prince Wafer Check Valve - Available in different alloys, the drop-tight smaller diameter wafer swing disc check valve offers a more compact, lightweight valve than traditional full-bodied check valves. Brewhouse Operation (see page ): thru 5 Fermentation (see page 5):,, Cheese Production Process (see pages 8-9):,, 7 thru Milk Treatment Plant (see pages - ):,, 7 Orange Juice Production (see page 6): thru 6 Soft Drink Production (see page 7): thru 6 Gulf Dual Door Check Valve - Available in different alloys, the dual door design is available in small to large diameters and provides drop-tight shut-off. Keystone 6J - Sanitary non-return check valve for reverse flow prevention. 5

7 Control Valves Biffi, Keystone, MCF and Morin Type Globe, Angle, Globe Offset, Quarter-turn Design Cage Trim, Low Noise Standard ASME, DIN Form Cast, Forged Materials Carbon Steel, Alloy Steel Pressure Class ANSI Class 50 thru 500 Sizes thru inches Keystone 50 Butterfly Valve/ 57 Actuator/78 Control Head - Sanitary butterfly valve with vertical stainless steel actuators and electronic control heads. Keystone 990/90 - Triple-function seat provides bidirectional drop-tight shut-off, isolates the valve body and stem from the line media. KTM VS - V-Notch affords equal percentage characteristics for precise control. MCF with Actuator - Provides fast, reliable, contaminate free, flow control in both two-way and three-way valve configurations. Vanessa 0,000 with Biffi Actuator - Utilizes a resilient, duplex stainless steel seal ring installed in the disc assembly to provide true zero leakage. Vanessa QTL with Keystone Actuator - Quarter-turn, non-rubbing design with a unique, triple offset geometry that eliminates all seat-to-seal rubbing throughout the valve s 90 rotation. Brewhouse Operation (see page ): thru 5 Fermentation (see page 5):,, Cheese Production Process (see pages 8-9):, 5 thru 8, 0 thru Milk Treatment Plant (see pages - ):,, 5, 6, 7 Orange Juice Production (see page 6): thru 6 Soft Drink Production (see page 7):,, 6 6

8 Hygienic Process Equipment Hovap and Keystone Hovap Miniflow 900 / to mini isolation, divert and changeover valves. Type Design Standard Form Materials Pressure Class Sizes Mixproof, Diverter, Changeover, Butterfly, Ball, Check, Relief, Tank Bottom Double Seat Piston with Seat Lifting, Single Seat Piston, Full Port, Rotary A, USDA, EHEDG Barstock, Cast, Fabricated, Forged Stainless Steel 50 psi / thru 8 inches Hovap Hygienic Pumps Designed for continuous operation on thin liquids such as milk, wine, cream, beer, etc. For complete versatility, this range can include heating jackets, frequency controllers, or flushed seal and is available with unions, plane ends or flanges. Hovap Patented balanced piston technology provides the ONLY 00% WATERHAMMER-proof mixproof valve. Spillage free, seat-lifting and aseptic are all standard features. Keystone 50 Butterfly Valve/ 57 Actuator/78 Control Head - Sanitary butterfly valve with vertical stainless steel actuators and electronic control heads (AS-interface, DeviceNet). Fermentation (see page 5):, Cheese Production Process (see pages 8-9):,, thru 0 Milk Treatment Plant (see pages - ): thru 7 Orange Juice Production (see page 6): thru 6 Soft Drink Production (see page 7): thru 6 Keystone 6J - Sanitary non-return check valve for reverse flow prevention. Keystone 67J/68J - Isolation, divert or changeover seat valves available in multiport/body configurations. 7

9 Knife Gate Valves Rovalve, L&M Valve and Clarkson Type Knife Gate, Slide Gate, Wedge Gate Design Full and Reduced Bore Standard MSS or better Form Cast, Fabricated Materials Carbon Steel, Alloy Steel, Stainless Steel Pressure Class Vacuum to 00 psig cwp Sizes thru inches Clarkson KGD - Wafer style slurry knife gate valve offering value and high performance in a compact package. L&M Valve M5 - The unique design benefits, with the three piece replaceable polymer liner, offer reliability and long life in a wide variety of tough applications. Rovalve S7 and S0 - Cast stainless steel knife gate valves designed for performance and value with many added features. Rovalve SB700 - Revolutionary, state-of-the-art knife gate valve featuring a patented bolted-in-place perimeter seal. Brewhouse Operation (see page ): thru 5 Cheese Production Process (see pages 8-9):,, Orange Juice Production (see page 6): thru 8 Rovalve 5 - Slide through, O-port gate design for severe service spplications. Custom Design Products - Specific to the application, diverter valves, square or rectangular made in most any alloy and performance range.

10 Pressure and Vacuum Relief Anderson Greenwood, Crosby and Varec Varec 0 - Protects low pressure storage tanks and processes from excess positive pressure and vacuum. Type Conservation, Vents, Pressure and Vacuum Relief, Blanketing Systems Design Weight Loaded, Spring Loaded, Pilot Operated Standard API 000/ASME Section VIII Form Cast Materials Aluminum, Carbon Steel, Stainless Steel, Monel, Brass, Bronze Pressure Class Vacuum thru ANSI Class 00 Sizes / thru inches Anderson Greenwood BV - An effective, economical way to regulate tank pressure. Varec 0 Manway Cover - Designed for use on tanks where quick and easy personnel access is desired. Varec Free vents typically used on atmospheric tanks which contain nonvolatile liquids. Varec Manway Cover - Designed to provide emergency venting of low pressure storage tanks and vessels. Crosby PVR - A sanitary direct acting relief valve designed specifically for pressure/vacuum protection. Varec 80 Regulator - For use on vapor recovery systems where sensitive control at low pressures is required. Varec 5000 Flame Arrester - Prevents the propagation of a flame into the system. Varec 0 Cover - Provides quick access for product gauging, temperature measurement or sampling. Fermentation (see page 5):, Cheese Production Process (see pages 8-9):, 6, 7,,, 5 thru 7, 9, 0 Orange Juice Production (see page 6):, 6 Soft Drink Production (see page 7):, 6 Anderson Greenwood High performance alternative to spring and weight-loaded relief devices for low pressure systems. Varec 7700 Floating Suction Unit - Designed for use on storage tanks where there is a need to draw off product from just below the surface of liquids stored in bulk. Anderson Greenwood 80 Series - A premium performance, direct acting, pressure relief valve for critical ammonia, CO and other refrigeration systems. 9

11 Sampling Systems NeoTecha Type Design Materials Pressure Class Sizes Temperature Range In-line and Aseptic Sampling Systems Bottle and Syringe Collecting, Recirculation, Automated All Alloy or PFA Lined Vacuum thru 0 psig thru inches -0 F to +00 F SAPRO In-line - Assures a true representative sample every time without process interruption because it is installed directly into a process pipeline. SAPRO Aseptic In-line - Simple and safe operation due to the use of a spring return manual lever that automatically closes the sampler when released. Padlocking to prohibit sample taking when not required. Milk Treatment Plant (see pages - ): Orange Juice Production (see page 6): 0

12 Steam Traps Yarway Type Thermodynamic, Thermostatic, Mechanical Design Disc, Variable Orifice, Lever, Filled Thermal Element, Bi-Metallic Standard ASME Form Cast, Forged Materials Alloy Steel, Stainless Steel Pressure Class ANSI Class 00 thru 500 Sizes /8 thru inches Yarway Steam Traps - Provides efficient discharge of condensate; approaching zero steam loss. Yarway SmartTrap - Disc trap with integral strainer and blow-off. Brewhouse Operation (see page ):, Fermentation (see page 5): Orange Juice Production (see page 6): Yarway Unibody Traps - with integral strainer and blow-off.

13 Service Operations Services Available: Safety Authorizations Certifications Pressure Relief Valve Repair Spare Parts Field Service Mobile Units Training Trip Throttle Valve Repair Pump Protection Valve Repair Steam Trap Surveys/Repair Valve and Inventory Management Turn-key Installation Application Engineering Industries Served: Power Pulp and Paper Iron and Steel Chemical Refining Petrochemical Offshore Marine Gas Processing Oil and Gas Pipeline Oil and Gas Production Plastics Pharmaceutical Brewery Food and Beverage HVAC Mining Water and Waste Water Commercial Construction

14 Pneumatic System Yeast Injection Operation Brewhouse Receiver Malt Receiver er Malt Adjunct Separator Grain ns Transfer Malt Mill Grind Composition Malt Scale HopperCleaner Stack Condensate Removal Mash Vessel foldout for page Fermenting Yeast Temperature Reduction/Control Yeast Washing Chiller Water To CO Vent Sterile Water Quality of Air Air Source Filtration Air Filters for Aeration Stripping Yeast Stack Glycol Brink Condensate Vent Removal CO Cold Wort From Stripper Hot Wort Receiver Fermen Tank Trub Trub Removal/ Settling Cooler Sterile Air Injection GlycolYeast Air and/or Culture Filtration Chilled Water To Dro Receiv Tank Equipment and Cellar Sanitation foldout for page 5

15 Grain/Malt/Adjunct Receiving Mash Mixing 5 Brew Kettle Wort Stripping Fermenter Steam Traps Milling Steam Traps B REWHOUSE F ERMENTING O PERATION Receiver Malt Adjunct Receiver Receiver Quality of Air Air Source Filtration Air Filters for Aeration Stripping Foreign Matter To Spent Removal Grains Other Malt Adjunct Separator Grain Stack Grains Transfer Debris/ Condensate Dust Removal Sparge Water Treatment Dust Removal Sparge Water From Malt Rice Stripper Hot Wort Mill Grind Mill Receiver Grind Composition Malt Adjunct Scale Scale Hopper Hopper Wort Grant Trub Clarity Removal/ B Settling Cleaner Stack Stack Brew Cooler Condensate Condensate Removal Mash Removal Kettle Water Mash Mash Water Mash Vessel Treatment Vessel 5 Glycol and/or Wort Chilled Oxidation Water Mash Cooker Steam Traps (INCLUDES AERATION, COOLING, AND STARTING) Wort Chilling Yeast Temperature Reduction/Control Yeast Washing Chiller Water To Yeast CO Vent Washing Sterile Water Yeast Glycol Brink Vent Collect to Scrubber CO Cold Wort Fermenter Tank Glycol Trub Sterile Air Injection Yeast Collection To Spent Yeast Air if Not Used Culture Filtration To Drop Receiver Tank Equipment and Cellar Sanitation Yeast Handling Pneumatic System 5 Yeast Injection Beer To Brink if Collected

16 Cheese Plant Production Process Cheddar Starter Rennet Master Salt Salt Tower # # Milk Whey TST Draining Salting Belt Belt 5 Min. 0 Min. 75 Min. 90 Min. Sweet Whey 6 Cream Sweet Cream Pasteurizer Whey Cream Salt Whey Whey Pasteurizer 7 Separator ST Cream Ret Sto Demin RO Water RO Reverse Osmosis Plants HTST Block Formers () Salt Salt Cheese # # Rapid Cooling Condensed Propagation System D System Lactose Cheese Maturing Vacuum and Storage Fermentation Vats Beer Wells Sealing Scale Salting System Clarifier Heat Belt Cooling Exchanger Yeast Wrap-A Metal Spent Evap. Round Detection Salt Whey Separator Desludge Wash Desalination RO Pasteurizer Wastewater Wastewater Retentate Powder Solids Collection Storage Silo Whey Protein Concentrate Solids Screen Demin Storage Hydrocal Water Aeration Tank Spray Bag Drier Filling To City Sewer Blower 0 9 foldout for pages Curd Pump Curd Pump Cheddar Master Tower Whey Draining Belt 75 Min. 90 Min. 60 Min. Hours Cream smosis Plants Salt Whey Separator 0

17 C HEESE P LANT P RODUCTION P ROCESS Block Formers () 0 Cheddar Milk Silos 9 9 (8) Starter 8 Rennet Master Salt Salt Cheese Tower # # Rapid Cooling Condensed Propagation System 5 Distillation 6 System Lactose Alcohol Cheese Maturing Vacuum and Storage Fermentation Vats Batch Storage Beer Wells Milk Whey Sealing Scale Tanks HTST Draining Salting System Clarifier Heat Belt Cooling Exchanger Belt Weigh Bridge 5 Min. 0 Min. 75 Min. 90 Min. 60 Min. Hours Yeast Steam Condenser 5 Wrap-A Metal Sweet Whey 6 Spent Evap. Round Detection Salt Whey Separator Desludge Wash Cond. Cream Water Sweet Cream Whey Storage Pasteurizer Whey Whey Cream Feed Separators Salt Whey Whey Pasteurizer 7 Desalination SUP. Boiler Feed Separator Silo HTST Cream RO Pasteurizer Cond. RO CIP Water Wastewater Wastewater Whey Retentate Powder Solids Collection 8 Storage Storage Silo Whey Protein 9 Concentrate Solids 0 Ultra- Demin Screen Storage Hydrocal Settling/ Settling/ Filtration RO Water Aeration Tank Decanting Decanting RO Spray Bag Reverse Osmosis Plants Drier Filling To City Sewer HTST Blower Solids Out (animal feed) Cheese Whey Cream Whey Protein Alcohol Animal Feed Supplement Wastewater Cheese Making Whey Cream Whey Protein Powder Silo 5 Batch Tanks Animal Feed Supplement Conditioned Water Storage Milk Silos Whey Cream Storage 8 Whey Storage Desalination Standardizing 5 Clarifiers/Separators 9 Ultra-filtration 6 Alcohol Storage Wastewater System Alcohol Separator Aeration Sampling Systems 6 0 Curd Pump 0 Block Formers 7 Pasteurizers Separators Reverse Osmosis Filtration Demin Water Fermentation Vats Distillation 8 Evaporator Condensate Decanting 9

18 Milk Treatment Plant Standardiza Separator 5 Plate Heat Exhanger foldout for pages -

19 M ILK T REATMENT P LANT Pasteurizer Balance Tank 5 Homogenizer Standardization Unit Separator 5 Plate Heat Exhanger 6 Microfiltration Unit Balance Tank Pasteurizer Sampling Systems Separator Standardization Unit 5 6 Plate Heat Exchanger Microfiltration Unit 7 Homogenizer

20 Orange Juice Production Fruit Unloading Gradin Juice Juice Extraction Peel Finisher Feed Culls to trate Slush Freezer.8 Brix foldout for page 6 ( Sugar Soft Different Concentrates Drink Production and Additives Multi-Component Blending 5 Carbon Sugar Dissolver Pasteurizing Water Water Deaeration foldout for page 7

21 O RANGE J UICE P RODUCTION S OFT D RINK P RODUCTION Fruit Unloading Grading* Storage Bins Washer Sugar Different Concentrates and Additives Multi-Component Blending 5 Carbonation 7 Juice Juice Extraction Sizer Grading Sugar Dissolver Pasteurizing Filling Peel Finisher Culls to Feed Mill Evaporator High Temperature Short Time 65 Brix Tank Farm Storage* Concentrate Slush Freezer.8 Brix Concentrate 5 Blending (concentrate & fresh juice or essence) Refrigerated Tank Farm Storage Water Can Filler Can-closing Machine -0 F Blast Freezer Distributor Water Deaeration Feed Mill Citrus Pulp (cattle feed) * Indicates sample to control laboratory. 6 CIP System (Clean-in-Place) Juice Extractor Finisher Evaporator Steam Traps 5 6 Refrigerated Tank Farm Sampling Systems Blending Citrus Pulp Sugar Dissolver Pasteurizing Multi-Component Blending Water Deaeration Carbonation CIP System (Clean-in-Place) 6 7