S-Guard. IP x4 D. fire protection system for sauna. Installation and operation instruction. Made in Germany. S-Guard. print no en/ -40.

Transcription

1 S-Guard fire protection system for sauna S-Guard G Installation and operation instruction Made in Germany IP x4 D print no en/

2 English Contents Delivery scope... 3 Istallation... 4 Connections... 5 Wiring diagram... 6 Mainboard layout... 6 Wiring diagram for EOS sauna control units with S1 terminal (possible connection of a contactor box LSG)... 7 Wiring diagram for EOS sauna controls without or with already occupied terminal S Sensor installation for sauna heaters Herkules XL S Herkules XL S120 vapor...10 Herkules XL S Herkules XL S50 vapor...12 Herkules S60 / Corona S Herkules S60 vapor / Corona S60 vapor...14 Herkules S25 / Corona S Herkules S25 vapor / Corona S25 vapor G 750 mm G 1000 mm...18 Goliath 34.G II...19 Germanius...20 i-o Germanius...21 EURO Max...22 i-o Max...23 FinTec...24 i-o Tec...25 EURO...26 Mythos S Mythos S35 Vapor...29 Mythos S Mythos S45 Vapor...31 Operation principle of S-Guard...32 Calibration of S-Guard...32 Normal sauna operation...33 Faults during heat-up...33 Rectification of faults...34 djustment of calibration...34 LED indicators and their meaning...35 Service addresse...36 Recycling...36 Warranty...36 Return procedures (RM) advice for return deliveries D

3 S-Guard system monitors the heating-up process of your sauna heater. If the sauna heater is covered with some object(s), S-Guard will detect this and will switch off the heater (through the sauna control unit). The S-Guard system shall be mounted outside sauna cabin, e.g. in a plant room, and shall be connected with the included temperature sensors. During installation the system shall be calibrated to the installed sauna heater, so that it learns and stores specific information such as the unique heating curve. fter the sauna heater is switched on, the sensors of S-Guard will monitor the temperature development process. If the measured values differ even insignificantly from the stored heating curve the heating will be interrupted within seconds, wird der ufheizvorgang innerhalb von Sekunden abgebrochen. Thus the potential sauna fire will be prevented. Delivery scope Standard delivery includes: 1. S-Guard control unit 2. Connection cable (5-core), 5 m 3. Limiter cable 2 x 0,5 mm², white, 2 m 4. Sensor holder with - 2 sensors - 2 connection cables, red, each 2 x 0,5 mm², 5 m ttention: It is forbidden to install the control box in a closed switch cabinet or behind a wooden panelling! The electrical installation may be done only by a qualified electrical technician. You must comply with the regulations of your power supply company and applicable VDE regulations (DIN VDE 0100). WRNING: Never attempt repairs or installations yourself, as this could result in serious injury or death. Only a qualified technician may remove the housing cover. Please observe the dimensions given in the present instruction, especially when installing the temperature sensor. The temperature above the oven is critical for the temperature setting. The temperature can be only held within pre-set parameters and minimal temperature deviations around the bench area of the sauna cabin can be only achieved if this unit is installed correctly. Completely disconnect the control unit from the electrical circuit, i.e. flip all circuit breakers (on all phases) or the main circuit breaker during each installation or repair. Please note the safety and installation information by the sauna oven manufacturer D 3

4 Installation Determine the installation place for the S- Guard control unit. We recommend to place the control unit in the sauna plant room or as close as possible to the main relay box of the sauna controller. Drill the holes for mounting the control unit as shown on the below given drawing. 113 mm 48 mm 6 mm 6 mm 38 mm 134 mm 8 mm 97 mm 8 mm Now mount the control unit housing accordingly. TTENTION! Dear customer, according to the legal regulations all elecrical connections at the sauna heater, sauna controller and their accessories may be only carried out by an adequately skilled and qualified electrician. With these regards we would like to draw your attention, that in case of a warranty claim you are kindly requested to present a copy of the invoice of the electrical shop (or EOS specialst dealer) who carried out the connections. 4 D

5 Electrical connections Diese rbeiten dürfen nur durch eine Elektrofachkraft ausgeführt werden. Vor eginn der nschlussarbeiten die gesamte Saunaanlade allpolig vom Netz trennen. Öffnen Sie das Gehäuse der S-Guard-Steuereinheit durch lösen der 4 Verschlussschrauben. Öffnen Sie das Saunasteuergerät, wie in dessen Montageanleitung beschrieben. Verlegen Sie die zunächst die mitgelieferte, 5 adrige nschluss- und Steuerleitung, hier muss das Leitungsende mit der langen nschlussader beim Saunasteuergerät sein, und die 2 adrige, weiße egrenzerleitung vom Saunasteuergerät zur S-Guard-Steuereinheit. Montieren Sie den Fühlerhalter mit den Fühlern innerhalb der Saunakabine. eachten Sie hierbei unbedingt die, im Folgenden detailliert dargestellten Massangaben für das eingesetzte Saunaheizgerät. und verlegen Sie die beiden Leitungen zur S-Guard - Steuereinheit. Lösen Sie die weiße egrenzerleitung (Sicherheitskreis) vom Ofenfühler zum Saunasteuergerät im Steuergerät und verlegen die Leitung zur S-Guard - Steuereinheit. Die Fühler- und Netzleitungen dürfen nicht zusammen verlegt oder durch eine gemeinsame Durchführung geführt werden. Eine gemeinsame Verlegung kann zu Störungen / Funktionsbeeintächtigung der Sicherheitselektronik führen Klemmen Sie die Leitungen gemäss der folgenden nschaltbilder an. These works may be only carried out by an appropriately qualified electrician. efore installation make sure to disconnect the complete sauna cabin from mains (all phases must be disconnected). Open the S-Guard control unit housing by removing 4 fixation screws. Now open the sauna control unit as described in its respective installation manual. Then draw the supplied 5-core connection cable. The end of this cable with long loose wires shall be at the sauna control unit side. The 2-core white limiter cable shall be drawn from the sauna control unit to the S-Guard control unit. Install the sensor holder with the sensors inside sauna cabin. Important: observe during this installation the detailed drawings for specific sauna heater models with all dimensions as shown on the following pages and draw both cable lines to the S-Guard control unit. Disconnect the white cable (temperature limiter circuit) of the sauna controller temperature sensor inside the sauna control unit and pull this cable to the S-Guard control unit. The sensor and power supply cables may not be laid together or drawn through the same duct as this may cause considerable interferences and malfunctions of safety-relevant functions. Connect the cables as shown on the following wiring diagrams (see next page). D 5

6 Installationsplan S-Guard S-Guard ECON Emotec 2* 2* 2* 2* 2* 5* * die Leitungen liegen dem Gerät vorkonfektioniert bei Übersicht der Platine Reset T2 T1 L S F1 0,1 T X1 PT1000 PT SK Heater N L 6 D

7 nschlussplan bei Saunasteuerungen mit der Klemme S1 (nschluss eines LSG möglich) Switchoff S-Guard weiß Sauna - Steuerung Controlunit KTY 10/5 142 C PT1000 N W V U N S1 L1 L2 L3 N Sensor Limiter gemeinsam angeschlagen rot weiss S - Guard weiss PT PT Heater N L rot Der nschluss der Netzversorgung der S-Guard - Einheit erfolgt im Saunasteuergerät am Switch-Off. Hierzu die vorhandene Leitung zur Platine der Saunasteuerung an der linken nschlussfahne des Switch-Off abziehen. uf diese nschlussfahne die lange der (1) der vorkonfektionierten Leitung zum S-Guard aufstecken. uf die bzweigfahne dieser Leitung die Leitung zur Platine der Saunasteuerung (weiss) aufstecken. rot D 7

8 nschlussplan bei Saunasteuerungen ohne, oder bereits belegter Klemme S1 Switchoff S-Guard weiß Sauna - Steuerung Controlunit KTY 10/5 142 C PT1000 N W V U N S1 L1 L2 L3 N Sensor Limiter gemeinsam angeschlagen rot weiss S - Guard weiss PT PT Heater N L rot Der nschluss der Netzversorgung der S-Guard - Einheit erfolgt im Saunasteuergerät am Switch-Off. Hierzu die vorhandene Leitung zur Platine der Saunasteuerung an der linken nschlussfahne des Switch-Off abziehen. uf diese nschlussfahne die lange der (1) der vorkonfektionierten Leitung zum S-Guard aufstecken. uf die bzweigfahne dieser Leitung die Leitung zur Platine der Saunasteuerung (weiss) aufstecken. rot 8 D

9 Sensor installation for Herkules XL S120 heater = distance to side wall (min. 8 cm) + 33,5 cm = distance to (min. 8 cm) + 8,5 cm 8 cm 8 cm 96 cm 8 cm 8 cm 53 cm D 9

10 Sensor installation for Herkules XL S120 vapor heater 8 cm 8 cm 96 cm 8 cm 8 cm 53 cm = distance to side wall (min. 8 cm) + 33,5 cm = distance to (min. 8 cm) + 8,5 cm 10 D

11 Sensor installation for Herkules XL S50 heater Herkules XL S50 75 cm 38,5 cm = distance to side wall (min. ) + 58 cm = distance to (min. ) + 35 cm D 11

12 Sensor installation for Herkules XL S50 vapor heater Herkules XL S50 Vapor 75 cm 38,5 cm = distance to side wall (min. ) + 58 cm = distance to (min. ) + 35 cm 12 D

13 Sensor installation for Herkules S60 / Corona S60 heater Herkules S60 = distance to side wall (min. ) + 37 cm = distance to + 45 cm 53 cm 51 cm D 13

14 Sensor installation for Herkules S60 vapor / Corona S60 vapor heater Herkules S 60 Vapor = distance to side wall (min. ) + 41 cm = distance to + 30 cm 53 cm 53 cm 14 D

15 Sensor installation for Herkules S25 / Corona S25 heater Herkules S25 = distance to side wall (min. ) + 5 cm = distance to (min. ) + 15,5 cm D 15

16 Sensor installation for Herkules S25 vapor / Corona S25 vapor heater Herkules S25 vapor 42,5cm = distance to side wall (min. ) + 5 cm = distance to (min. ) + 15,5 cm 45 cm 16 D

17 Sensor installation for 34.G heater (750 mm wide) 34 G cm 53 cm 10 cm = distance to side wall (min. 10 cm) + 63 cm = distance to (min. 10 cm) + 40 cm 10 cm 75 cm 10 cm D 17

18 Sensor installation for 34.G heater (1000 mm wide) 34 G cm 53 cm 10 cm = distance to side wall (min. 10 cm) + 70 cm = distance to (min. 10 cm) + 40 cm 10 cm 100 cm 10 cm 18 D

19 Sensor installation for Goliath 34.G II heater Goliath = distance to side wall (min. 8 cm) + 4,5 cm = distance to (min. 2 cm) + 40,0 cm 47 cm 49 cm 8 cm 8 cm 96 cm 8 cm D 19

20 52 cm *8 cm Sensor installation for Germanius heater Germanius = distance to side wall (9-15 kw min., 18 kw min. 8 cm) + 12,5 cm = distance to + 38,0 cm /*8cm 62 cm 20 D

21 / *8 cm 52 cm Sensor installation for i-o Germanius heater io- Germanius = distance to side wall (9-15 kw min., 18 kw min. 8 cm) + 12,5 cm = distance to + 38,0 cm /*8 cm 62 cm /*8 cm D 21

22 Sensor installation for EURO-Max heater EURO Max 50 cm = distance to side wall (min. ) + 42 cm = distance to + 40,0 cm 50 cm 22 D

23 Sensor installation for i-o Max heater i-o Max 50 cm = distance to side wall (min. ) + 3 = distance to + 44,0 cm 50 cm D 23

24 Sensor installation for ThermoTec heater ThermoTec 38 cm = distance to side wall (min. 8 cm) + = distance to + 34,5 cm 8 cm 37,5 cm 8 cm 8 cm 24 D

25 Sensor installation for P1 heater ThermoTec = distance to side wall 60 cm = distance to 36,0 cm D 25

26 Sensor installation for i-o Tec heater io Tec 38 cm = distance to side wall (min. ) + 8 cm = distance to + 34,5 cm 45 cm 26 D

27 Sensor installation for EURO heater EURO = distance to side wall (min. 7 cm) + 43 cm = distance to + 29 cm 7 cm 46 cm 7 cm D 27

28 Sensor installation for Mythos S35 heater Mythos 37 cm 42 cm In order to ensure trouble-free operation of the S- = distance to side wall (min. ) + 45 cm = distance to (min. ) + 35 cm 28 D

29 Sensor installation for Mythos S35 heater with 2 heater Mythos 2x Vapor 37 cm 60 cm In order to ensure trouble-free operation of the S- = distance to side wall (min. ) + 53,5 cm = distance to (min. ) + 35 cm D 29

30 Sensor installation for Mythos S45 heater Mythos 37 cm In order to ensure trouble-free operation of the S- = distance to side wall (min. ) + 49 cm = distance to (min. ) + 35 cm 50 cm 30 D

31 Sensor installation for Mythos S45 heater with 2 Vapor Mythos 2x Vapor 37 cm In order to ensure trouble-free operation of the S- = distance to side wall (min. ) + 57,5 cm = distance to (min. ) + 35 cm 68 cm 60 cm D 31

32 How S-Guard works During the heating of the sauna cabin the temperature increase curve (heat-up curve) will be measured and stored in the memory. The S-Guard system will be then calibrated to the measured values of the heat-up curve. Later by each heating up from cold state the S-Guard will check the current temperature curve against the calibrated one. If in the case of deviation of the current temperature curve from the calibrated values, even if it is very small, e.g. when some object covers the sauna heater, the heating process will be interrupted. Calibration of S-Guard fter the S-Guard and the sensors are installed as per installation manual, it is necessary to calibrate the system. The requirements for calibration are as follows. T C kalibrierte Temperaturkurve abweichende Temperaturkurve Zeit - The ambient temperature, also inside sauna cabin, may not exceed 25 C at the moment when the heating start. - No objects should be placed on the sauna heater - The sauna door should be closed tightly - The sauna control unit shall be set to dry (Finnish) sauna mode with the highest possible temperature. Calibration: - Open the S-Guard housing - Connect the power to the sauna control unit (connect to power supply, put the Switch-Off switch to working position) The S-Guard printed circuit board is under voltage! Risk of electric shock! - The sauna control unit is now ready and will display the error of the overheating limiter. The S-Guard is not yet calibrated. Status LED indications: - red LED lights up for 5-10 sec - green LED out - yellow LED lights continuously - red LED out - green LED blinks - yellow LED lights continuously 32 D

33 - To capture the heating curve: 1. press the right button (T1) shortly 2. within 10 sec press the left button (T2) shortly 3. within 10 sec press both buttons simultaneously Reset T2 T1 L S F1 0,1 T X1 PT1000 PT SK Heater N L The control unit is now set to reading the heating curve. The error message of the released overheating limiter fuse will disappear. - red LED blinks (long out, short on) - green LED blinks - yellow LED lights continuously Switch on the sauna heater with the sauna control unit. The calibration process will start (takes appr. 4 minutes). - red LED blinks (long out, short on) - green LED blinks - yellow LED lights continuously fter the calibration is completed the sauna control unit will continue its normal operation. - red LED out - green LED lights continuously - yellow LED lights continuously Normal sauna operation If the sauna heater is switched on with the sauna control unit and the temperature inside sauna is under 40 C, then the S- Gurd system will monitor the heating curve automatically for appr. 4 minutes. Error during heat-up phase In the case if their is a deviation from the memorized heating curve (e.g. a towel covers the heater), the S-Guard system will interrupt the heating process. The sauna control unit will display the error message for the overheating limiter fault (e.g. E211 error). - red LED lights continuously - green LED lights continuously - yellow LED lights continuously - red LED lights continuously - green LED out - yellow LED lights continuously D 33

34 Trouble-shooting Switch off the sauna cabin from power supply completely using the Switch-Off switch. Rectifi y the fault (refer to the manuals for sauna heater or control unit if necessary). Switch on the Switch-Off switch back to normal working position. Restart the operation of the sauna cabin. - red LED lights continuously - green LED lights continuously - yellow LED lights continuously New calibration (re-calibration) Normally it is not necessary to repeat the once carried out calibration. However if the sauna construction has been changed (e.g. sauna heater replaced or repositioned) it is necessary to re-calibrate the S-Guard system. To do so proceed as follows: Requirements for calibration (re-calibration): - The ambient temperature, also inside sauna cabin, may not exceed 25 C at the moment when the heating start. - No objects should be placed on the sauna heater - The sauna door should be closed tightly - The sauna control unit shall be set to dry (Finnish) sauna mode with the highest possible temperature. Calibration: - Open the S-Guard housing - Connect the power to the sauna control unit (connect to power supply, put the Switch-Off switch to working position). 34 D

35 The S-Guard printed circuit board is under voltage! Risk of electric shock! - The sauna control unit is now ready and will display the error of the overheating limiter. The S-Guard is not yet calibrated. - To capture the heating curve: 1. press the right button (T1) shortly 2. within 10 sec press the left button (T2) shortly 3. within 10 sec press both buttons simultaneously X1 Reset T2 T1 L S PT1000 PT1000 SK 1 2 F1 0,1 T Heater N L The control unit is now set to reading the heating curve. The error message of the released overheating limiter fuse will disappear. - red LED blinks (long out, short on) - green LED blinks - yellow LED lights continuously Switch on the sauna heater with the sauna control unit. The calibration process will start (takes appr. 4 minutes). - red LED blinks (long out, short on) - green LED blinks - yellow LED lights continuously fter the calibration is completed the sauna control unit will continue its normal operation. - red LED out - green LED lights continuously - yellow LED lights continuously LED indications and their meaning LED red LED green LED yellow Operaon state descripon out blinks 0,5 s on / 0,5 s out On system not yet calibrated out on On System calibrated- stand-by mode out on On Supervision process acve (heang up) blinks 0,1 s on / 0,9 s out blinks 0,5 s on / 0,5 s out On Calibraon deleted, ready to re-calibrate blinks 0,9 s on / 0,1 s out blinks 0,5 s on / 0,5 s out On Calibraon in progress blinkt 0,5 s on / 0,5 s out out On Fault in heang process D 35

36 Please keep this address in a safe place together with the installation guide. To help us answer your questions quickly and competently please provide the information printed on the type shield including the model, item no. and serial no., in all inquiries. Service ddress: EOS Saunatechnik GmbH Schneiderstriesch Driedorf, Germany Tel: +49 (0) Fax: +49 (0) servicecenter@eos-sauna.de WRRNTY The warranty is provided according to the legal regulations at present. Manufacturer s guarantee: - The period of guarantee starts from the date of purchase and lasts up to 2 years by commercial use and 3 years by private use. - lways include the completed guarantee certificate when returning equipment. - The guarantee is void for appliances which have been modified without manufacturer s explicit agreement. - Damages caused by incorrect operation or handling through non-authorized persons are not covered under the terms of guarantee. - In the event of a claim please indicate the serial number as well as the item number and model name with detailed description of the fault. - This guarantee covers defective parts and labour but not the defects caused by wear and tear. In case of complaint please return the equipment in its original packaging or other suitable packaging (caution: danger of transport damage) to our service department. lways include the completed warranty certificate when returning equipment. Possible shipping costs arising from the transport to and from point of repair cannot be overtaken by us. Outside of Germany please contact your specialist dealer in case of warranty claims. Direct warranty processing with our service department is in this case not possible. Equipment commissioning date: Stamp and signature of the authorized electrician: 36 G

37 Handling procedures for return shipments (RM) - Details for all returns! Dear customer we hope that you will be satisfied with the purchased EOS product. In the rear case if you may have a claim and will need to return a product, please follow the procedures specified below. This will enable to ensure a quick and effective handling of the return shipment. Please observe for all returns! Please add the provided RM-voucher completely filled out together with an invoice copy to the return shipment! Do not stick it on the goods or on the packaging. We do not accept return shipments without these papers. Not prepaid parcels will be refused and returned to Sender! Please always ask your dealer or EOS service department about the most economical return shipment way. Please pay attention that the goods have to be sent back in the original scope of delivery and in original packing. We recommend to use an additional solid and break-proof covering box which should be padded out with styrofoam, paper or similar. Transport damages as a result of faulty packing are for the sender s account. Form of complaint: 1) Transportation damage Please check the content of your parcel immediately and advise the forwarding company of a claim (parcel service/ freight forwarder) Do not use damaged goods! sk the forwarder for a written acknowledgement of the damages. Report the claim promptly by phone to your dealer. He will discuss with you how to act in this case. If the transport box has been damaged, please use an additional covering box. Do not forget to add the acknowledgement of the damage of the forwarding company! 2) Faulty goods The implied warrenty period is 2 years.please contact your dealer in case of faulty or wrong articles or missing accessories. He will discuss with you the individual case and try for immediate and customer-friendly solution. For economic returns within Germany you will get an RM-number from the manufacturer. ll returns have to be in the original packing of the goods with corresponding accessories. Please repack the goods to avoid damages. In case of wrong delivery, please do not use this article. G 3) Problems of installation and functioning Please read the manual carefully first of all and pay attention to the indicated assembly or installing instructions. Your dealer should be the first contact person because he knows his products best and also knows possible problems. In case of function problems with an article, please check at first whether there is an obvious material defect. The quality system in our factory reduces malfunctions of new appliances to almost zero. 37